BENEFICIATION OF KAOLIN CLAY BY USING FROTH FLOATATION PROCESS

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Kaolin is a commercial term used to describe white clay composed essentially of kaolinite. AL4Si4O10(OH)8. The term is typically used to refer to both the raw clay and the refined commercial product. Although originally valued for use in the manufacture of whiteware ceramics, the principal use of kaolin is now in the filling and coating of paper. The mineral is also used to a lesser extent as a filler in paint, rubber and plastics, as well as in a wide range of other applications. Kaolins are distinguished from other clays by whiteness, and fine, controllable paricle size. It is generally necessary to process kaolin from the crude state in order to optimize these highly commercial properties.

INTRODUCTION
OCCURRENCE OF KAOLIN
RESOURCES AND DEVELOPMENT IN KAOLIN
PROPERTIES AND APPLICATION OF KAOLIN
PROPERTIES AND USES OF ULTRA WHITE CLAY
MARKET SURVEY
PRODUCES OF KAOLIN
MANUFACTURING PROCESS OF BENEFICIATION KAOLIN CLAY
USING FROTH FLOTATION PROCESS
PROCESS FLOW DIAGRAM
NONAL BENEFICIATION PROCESS OF KAOLINITE CLAY
BLOCK DIAGRAM OF KAOLIN CLAY BENEFICIATION PLANT
MINING AND REFINING OF KAOLING
KAOLIN BENEFICIATION TECHNOLOGY AND PROCESS
EVALUATION AND BENEFICIATION OF KAOLIN FOR DIFFERENT
INDUSTRIAL APPLICATION
METHOD FOR REMOVING TITANIUM DIOXIDE IMPURITIES FROM KAOLIN
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT

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Additional Information

Plant Capacity

80.00 MT./day

Land & Building

(12000 Sq.Mtr) Rs. 5.81 Cr

Plant and Machineries

Rs. 5.70 Cr

Working Capital for 2 Months

Rs. 1.99 Cr

Total Capital Investment

Rs. 13.90 Cr

Rate of Return

23%

Break Even Point

58%

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