CO-EXTRUDED MULTILAYER (5 LAYER) FILM WITH MULTICOLOUR ROTOGRAVURE PRINTING (FOR FLEXIBLE PACKAGING)

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Coextrusion is the simultaneous extrusion of two or more different polymer through separate extruders and one die to produce multilayered films. After extrusion the film is formed by casting or blowing.

Coextruded film can combine favourable properties of two or more thermoplastic materials in one composite.

The individual layer of a composite is carefully selected to render specific end use characteristics.

Coextruded multilayer bottles are light weight, shatter resistant, withstand high temperature, have barrier properties to oxygen and moisture and are squeezable.

The Multilayer films as name suggests is a combination of various materials manufactured by the process known as Blown film co-extrusion into one homogenous film but with distinct individual character.

INTRODUCTION
PROPERTIES
ADVANTAGE OF CO-EXTRUDED MULTILAYER FILM
RAW MATERIALS
PROPERTIES AND CHARACTERISTICS OF MULTI LAYER CO-EXTRUDED FILM
FEATURES OF FIVE LAYER FILM
USES & APPLICATION
QUALITY SPECIFICATION
B.I.S. SPECIFICATION
MARKET SURVEY
PRODUCTION OF COEXTRUDED MULTILAYER FILM
GLOBAL MARKET OF FLEXIBLE PACKAGING
PRESENT MANUFACTURERS OF FIVE LAYER CO-EXTRUDED MULTILAYER FILMS
TECHNIQUES OF CO-EXTRUSION
MANUFACTURING PROCESS
PROCESS FLOW SHEET FOR CO-EXTRUDED MULTILAYER (5-LAYER) FILMS
BLOWN FILM EXTRUSION PROCESS
DETAILS OF FILM BLOWING PROCESS
SWOT ANALYSIS
TECHNOLOGY AND RECOMMENDATIONS
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY FOR FIVE LAYER CO-EXTRUDED
MULTILAYER FILM
OTHER MACHINERY SUPPLIERS
RAW MATERIAL SUPPLIERS

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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Additional information

Plant Capacity

2.00 TON/day

Land and Building

(1500 Sq.MT) : Rs. 1.90 Cr

Plant & Machinery

Rs. 2.80 Cr

working Capital for 2 Months

Rs. 1.36 Cr

Total Capital Investment

Rs. 6.16 Cr

Rate of Return

27%

Break Even Point

57%