SILICONE EMULSION (RELEASE AGENT) FOR TYPES OF INDUSTRIES – RUBBER, PLASTIC, PU FOAMS

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Silicones are synthetic polymers having an inorganic skeleton of alternate silicone and oxygen atoms, the silicone valencies not taken up by oxygen being saturated with organic grpoupe and other groups. They occupy an intermediate position between inorganic and organic compounds. Because of this dual nature they have many properties which have made them very useful in many applications. Silicones are produced in several forms including fluids, rubbers and resins. Silicones emulsions are formed from silicone fluids and water with the help of a suitable emulsifier, and find various applications.

The term silicone denotes a polymer with the structural formula (RnSiO(4-n)1/2)m where n is between 0 and 3 and m is 2 or more. It contains a repeaating silicone oxygen chain having organic groups R, attached to a significant portion of the silicone atom by silicone carbon bonds. In commercial silicones most of the R groups are methyl, longer alkyl, fluoroalky, phenyl, vinyl and a few others. Silicone fluids the Si-O chain is unbranched.

•    INTRODUCTION
•    PROPERTIES
•    USES AND APPLICATIONS
•    B. I. S.  SPECIFICATION
•    TYPES OF SILICONE EMULSION
•    MARKET SURVEY
•    PRESENT MANUFACTURERS OF SILICON EMULSIONS
•    RAW MATERIALS
•    SILICONE OIL EMULSION (MOULD RELEASING AGENT)
•    FORMULATION OF SILICONE EMULSION
•    PROCESS OF MANUFACTURE
•    PROCESS FLOW SHEETS
•    PROCESS IN DETAILS
•    PACKAGING HANDLING AND REMOVAL METHOD OF SILICONE EMULSION
•    MATERIAL SAFETY DATA SHEET FOR SILICONE EMULSION
•    SUPPLIERS OF RAW MATERIALS
•    SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A :

.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT

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Additional information

Plant Capacity

250.00 Kgs/day

Land and Building

Rented

Plant & Machinery

Rs 2.30 Lacs

Working Capital for 1 Month

Rs.1.82 Cr

Total Capital Investment

Rs 13.47 Lacs

Rate of Return

75%

Break Even Point

65%