Project Report – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Fri, 08 Sep 2023 05:43:22 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Project Report – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 SILICA FROM RICE HUSK ASH 20 MT/DAY https://projectreports.eiriindia.org/product/silica-from-rice-husk-ash-20-mt-day/ Fri, 08 Sep 2023 05:43:22 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15667 Silica (SiO2) is one of the valuable inorganic multipurpose chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abandon material on the earth?s crust. However, manufacture of pure silica is energy intensive. A variety of industrial process, involving conventional raw materials require high furnace temperatures (more than 700 degree C). In our Project, a simple chemical process is described which uses a non-conventional raw material rice husk ash for extraction of silica. Rice Husk ash is one of the most silica rich raw materials containing about 90-98% silica (after complete combustion) among the family of other agro-wastes. Rice husk is a popular boiler fuel and the ash generated usually creates disposal problems. The chemical process discussed not only provides a solution for waste disposal but also recovers a valuable silica product, together with certain useful associate recoveries. The other associate recovery is sodium sulphate. Effluent wash water obtained after washing precipitated silica (wet impure silica) contains sodium sulphate. By evaporation of water in multiple effect evaporators, followed by crystallization, filtration and drying, crystals of sodium sulphate are obtained. The residue ash in sodium silica production can be utilized for making good quality bricks. Retained sodium silicate in residue ash acts as a binder and with incorporation of suitable ingredients high quality bricks can be manufactured. From rough estimation the production of paddy in the country about twenty five million tons of rice husk is obtained from rice mills. This is usually burnt resulting in mounts of ash in and around the mills, causing major health problem and pollution. Using rice husk as the raw material two million tons of pure high grade silica can be produced to meet the high demand of various industries that are using it. The main states with large number of rice mills are Andhra Pradesh, Tamil Nadu, Karnataka, and Kerala etc.

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]]> INTRODUCTION
RICE HUSK
CHEMICAL COMPOSITION OF RHA BEFORE AND AFTER BURNING OUT AT700°C FOR 6 H
BENEFITS OF PRECIPITATED SILICA FROM RHA
RAW MATERIALS
PRECIPITATED SILICA END-USE APPLICATIONS
USES AND APPLICATION OF PRECIPITATED SILICA
IMPORTANT APPLICATION SECTOR
OTHER SECTORS
APPLICATIONS
1. ADHESIVE:
2. CHAPPALS:
3. CONVEYOR BELT & TRANSMISSION BELT:
4. PVC SHEETS:
5. RAILWAY PADS:
6. RICE ROLLERS AND RUBBER ROLLERS:
7. RUBBER PRODUCTS AND RUBBER HOSES:
8. SILICON TUBES:
PRECIPITATED SILICA IS USED IN SILICON RUBBER FOR FOLLOWING REASONS:
9. RUBBER AND SOLID TYRES:
10. TEXTILE COTS AND APRONS:
NON RUBBER GRADE PRECIPITATED SILICA
APPLICATIONS
PESTICIDES:
PRINTING INK:
TOOTH PASTE AND TOOTH POWDER:
SALT:
COATINGS:
FIRE EXTINGUISHING POWDERS:
MARKET OVERVIEW OF PRECIPITATED SILICA
KEY TAKEAWAYS
INDIAN PRECIPITATED SILICA MARKET DRIVERS
LOWER ENVIRONMENTAL IMPACT AND EASY ACCESS OF RAW
MATERIAL (RICE HUSK ASH)
SURGING DEMAND FROM END USE INDUSTRIES
INDIAN PRECIPITATED SILICA MARKET CHALLENGES
PRESENCE OF SUBSTITUTES AND HARMFUL EFFECTS OF PRECIPITATED SILICA
MARKET LANDSCAPE
GLOBAL MARKET OF PRECIPITATED SILICA
ADVANTAGE OF RICE HUSK FOR PRECIPITATED SILICA
SILICA IN RICE HUSK
SPECIFICATION OF PRECIPITATED SILICA
IS SPECIFICATION
PROPERTIES OF RICE HUSK
A. PROPERTIES OF RAW MATERIAL
B. COMPOSITION OF RICE HUS
C. COMPOSITION OF RICE HUSK ASH
MANUFACTURING PROCESS OF PRECIPITATED SILICA FROM RICE
HUSK ASH (INDIAN INSTITUTE OF SCIENCE PRECIPITATED SILICA
TECHNOLOGY) CGPL PROCESS
DIGESTION
PRECIPITATION
REGENERATION
PROCESS FLOW DIAGRAM
SEQUENCES IN SILICA MANUFACTURE
CALCULATION:
FIGURE: PHOTOGRAPHS OF (A) RICE HUSK (B) RICE HUSK ASH (C) RICE
HUSK SILICA POWDER
DIGESTION
PRECIPITATION
REGENERATION
TYPICAL PROPERTIES OF PRECIPITATED SILICA
PROCESS FOR SILICA PRECIPITATION IN DETAILS
A. DIGESTION:
DIGESTION:
ENERGY
PRECIPITATION:
ENERGY
PRECIPITATED SILICA USING RICE HUSK ASH
4.1 DIGESTION
4.2 PRECIPITATION
4.3 REGENERATION
4.4 CALCINATION AND SLAKING
4.1 DIGESTION
4.2 PRECIPITATION
1. SURFACE AREA
2. TAP DENSITY
4.3 REGENERATION
4.4 CALCINATION AND SLAKING
TYPICAL PROPERTIES OF SILICA PRECIPITATED
ALTERNATE PROCESS OF SILICA MANUFACTURE
A. CONVENTIONAL
B. RICE HUSK, SUPERHEATED STEAM
C. RICE HUSK, HF, NH3
D. PROPOSED PROCESS
B. PROCESS DESCRIPTION
C. EXPERIMENTAL PROCEDURE
TECHNICAL DETAILS OF SILICA MANUFACTURE
DETAILED DESCRIPTION OF THE PROCESS IS AS FOLLOWS:
1. THE PRODUCT FORMATION
2. THE PURITY PRODUCTS
TECHNOLOGY SUPPLIERS FOR PRECIPITATED SILICA FROM RICE HUSK
COMPLETE PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERIES
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF MINI BOILER
SUPPLIERS OF INDUSTRIAL DRYERS
SUPPLIERS OF STORAGE VESSEL
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF PACKAGING MACHINE
HORIZONTAL PLATE FILTER PRESS (SPARKLER FILTERS)
SUPPLIERS OF RAW MATERIALS (GLOBAL)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF RICE HUSK ASH
SUPPLIERS OF CAUSTIC SODA
SUPPLIERS OF SODIUM HYDROXIDE
SUPPLIERS OF CALCIUM HYDROXIDE
SUPPLIERS OF CARBON DIOXIDE GAS
SUPPLIERS OF PACKAGING MATERIALS (HDPE BAGS)

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> NICKEL SULPHATE 500 KG./DAY https://projectreports.eiriindia.org/product/nickel-sulphate-500-kg-day/ Thu, 07 Sep 2023 10:23:54 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15666 Nickel Sulphate is an inorganic compound that exists in different states depending on its hydrated forms. The chemical formula for nickel sulphate is NiSO4. Based on the degree of hydration the colour of the compound differs. Nickel dust is highly flammable.

The demand for electroplating and batteries has increased substantially over the years. Nickel sulfate is a prime component in the manufacturing of batteries and electroplating. Based on all these factors, the nickel sulfate market is expected to observe steady growth.

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]]> INTRODUCTION
USES/APPLICATIONS
MARKET OVERVIEW
PROPERTIES/SPECIFICATIONS
HAZARDS
BIS SPECIFICATION
PRESENT MANUFACTURERS/SUPPLIERS
CHEMICAL REACTION/FORMULATION
RAW MATERIALS
SUPPLIERS OF RAW MATERIALS
MANUFACTURING PROCESS STEPS
BROAD EQUIPMENTS DETAILS
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
WASTE GENERATION & MANAGEMENT/GREEN BELT
PLANT/MACHINERY (BROADLY)
SUPPLIERS OF PLANT & MACHINERIES/TURNKEY
UTILITIES PER MONTH (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY LAYOUT
CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> BOPP FILM 10.4 M LINE (5 LAYERS) 150 TON/DAY https://projectreports.eiriindia.org/product/bopp-film-10-4-m-line-5-layers-150-ton-day/ Sat, 02 Sep 2023 08:14:40 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15665 BOPP films (Biaxially Oriented Poly Propylene Films) are produced by stretching
polypropylene film in both machine direction and transverse direction. BOPP film is
used in vast range of applications comprising packaging, labelling and lamination.

BOPP Films are preferred substrate for food packaging globally because of its inherent
moisture barrier properties, seal ability, high clarity and graphic reproduction and
shelf appeal, best possibilities of the pack being a mono layer/homogeneous structure.

For food packaging, it is prominently used as co-extruded heat sealable reverse
printable film. BOPP Films has a strong demand globally which is driven by expanding
flexible packaging industry.

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]]> INTRODUCTION
USES/APPLICATIONS
BOPP FILM-TYPES
BRUCKNER-BOPP-PROPERTIES & SPECIFICATIONS
MARKET OVERVIEW
PROPERTIES
CHARACTERISTICS
BIS SPECIFICATION
FORMULATION
RAW MATERIALS
RAW MATERIAL SUPPLIERS
PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS
MANUFACTURING PROCESS STEPS/PROCESS FLOW
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT FACILITY
UTILITIES REQUIREMENT (ESTIMATED – MONTH)
WASTE GENERATION & MANAGEMENT/GREEN BELT
PLANT & MACHINERY
SUPPLIERS OF PLANT & MACHINERY/TURNKEY SUPPLIERS
PRELIMINARY LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> CALCINED PETROLEUM COKE (CP COKE) (30 MT/DAY ) https://projectreports.eiriindia.org/product/calcined-petroleum-coke-cp-coke-30-mt-day/ Sat, 02 Sep 2023 06:32:52 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15664 Calcined Petroleum Coke (CPC) is manufactured from Raw Petroleum Coke (RPC) by the process known as high temperature pyrolysis. The process is carried out in a rotary or vertical kiln at temperatures exceeding 1300 deg C. Calcination of CPC is essentially a high temperature treatment in which the carbon to hydrogen ratio of RPC is increased from 20 to 1000 and above. Calcination is achieved by complete demoisturisation and dehydrogenation of RPC under controlled conditions. During the process molecular rearrangement takes place making the CPC electrically conductive, an essential property required for Aluminium smelting.

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]]> INTRODUCTION
PETROLEUM COKE
CLASSIFICATIONS OF PET COKE
CALCINED PET COKE
PROPERTIES
SPECIFICATIONS
PHYSICAL PROPERTIES
CHEMICAL PROPERTIES
STANDARD SIZES (GRANULOMETRY)
TYPICAL PROPERTIES:
USES AND ITS APPLICATION
ANODES
FUEL
GRAPHITE ELECTRODES
APPLICATIONS
SPECIFICATION OF CPC
CALCINED PETROLEUM COKE – SPECIFICATION:
PACKAGING
B.I.S. SPECIFICATION
SEQUENCES IN CPC MANUFACTURE
BASIC CALCINING PROCESS
ROTARY KILN
COOLING
AFTERBURNER
MANUFACTURING DETAILS OF CALCINED PET COKE
PROCESS FLOW CHART
TECHNOLOGICAL DEVICES AND EQUIPMENT:
PRODUCTION PROCESS
STEP-1: RAW MATERIAL SOURCING
STEP-2: STORAGE
STEP-3: MIXING
STEP-4: CALCINATION
STEP-5: OPERATION CONTROL AND REVIEW
STEP-6: STORAGE OF CPC
STEP-7: PACKAGING
STEP-8: TRANSPORTATION
TECHNOLOGY OF COKE CALCINING
(A) ROTARY KILN TECHNOLOGY
BASIC CALCINING PROCESS
HOW IT WORKS
ROTARY KILN
COOLING
AFTERBURNER
FLEXIBILITY IN OPERATIONS
(B) ROTARY HEARTH CALCINER
(C) VERTICAL SHAFT TECHNOLOGY
VERTICAL SHAFT KILN
FIG: ZONAL SECTION OF VERTICAL KILN
KILN FIRING AND HEATING PROCESS
(D) EMISSION CONTROL TECHNOLOGY
(1) WET SCRUBBING SYSTEMS
(2) SEMI-DRY SCRUBBING SYSTEMS
(3) DRY SCRUBBING SYSTEMS
BAGHOUSE OPERATION
(F) STORAGE TECHNOLOGY
LOADING
UNLOADING
DUST AND FIRE PREVENTION
FIRE EXTINGUISHING
COKE BLENDING
MARKET OVERVIEW OF CALCINED PET COKE
PRODUCT DEFINITION AND SEGMENTATION
BY APPLICATION
BASIS OF THE GRADES CALCINED PET COKE
INCREASING PREFERENCE OF CALCINED PET COKE OVER THE COAL
GLOBAL CALCINED PET COKE MARKET: KEY PLAYERS
OPPORTUNITIES FOR MARKET PARTICIPANTS
ALUMINUM INDUSTRY A MAJOR CONSUMER OF CALCINED COKE
LIST OF MACHINERY & EQUIPMENTS
MANUFACTURERS/SUPPLIERS OF CALCINED COKE
ADDRESSES OF RAW MATERIAL SUPPLIERS
SUPPLIERS OF GREEN PET COKE
CHINA SUPPLIERS OF ROTARY KILN
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF ROTARY KILNS
SUPPLIERS OF STEAM POWER PLANTS
SUPPLIERS OF CRUSHING PLANT
SUPPLIERS OF BALL MILL
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> BAMBOO ARTICLES (BAMBOO BOARD/MAT/CORRUGATED SHEETS/FLOOR TILES) https://projectreports.eiriindia.org/product/bamboo-articles-bamboo-board-mat-corrugated-sheets-floor-tiles/ Fri, 01 Sep 2023 10:34:17 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15663 Manufacturing of bamboo based utility and fancy articles are being used in every housed
in India and abroad. Bamboos are mainly growing in hill border areas and available in
plenty in north eastern states including Assam in India. Various types of domestic
utility, decorative and fancy articles are produced out of bamboo by doing certain
preliminary process of bamboo with simple technology. Simple tools are being used for
making desired articles by the traditional artisans.

There are traditional and non-traditional artisans working in the bamboo handicraft
sector and they produce both conventional and modern items. Raw material is sourced
from the home gardens as well as from forest and the price of one bamboo ranges between
Rs. 10 to Rs. 80 depending on its length and size. Fancy and show case items such as,
lamp shade, flower vase, house models and boat models and other household utility
articles also produced like baskets, mats and winnows are the main products produced.
Traditional and common tools are used for different stages of production purpose.
Trained artisans and traditional people are engaged in the bamboo sector with training
obtained from the Office of the Development Commissioner (Handicrafts).

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]]> INTRODUCTION
WHY BAMBOO SECTOR?
INITIATIVES BY GOVERNMENT
BUSINESS MODEL/REVENUE MODEL
SWOT ANALYSIS
RISK MANAGEMENT
PRODUCTS AND MARKETS
RESOURCE MOBILISATION
ENVIRONMENT & SOCIO-ECONOMIC BENEFITS
MANUFACTURING STAGES & EQUIPMENTS USED
SEWAGE AND WASTE WATER EFFLUENT
POTENTIAL TURNKEY/MAJOR PLANT/EQUIPMENT SUPPLIERS
HSE REQUIREMENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
CONCLUSIONS
ANNEXURES

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> GRAIN BASED ETHANOL (10 KL/DAY ) https://projectreports.eiriindia.org/product/grain-based-ethanol-10-kl-day/ Sat, 19 Aug 2023 09:10:14 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15660 The energy demand in our country is rising due to an expanding economy, growing population, increasing urbanization, evolving lifestyles and rising spending power. About 98% of the fuel requirement in the road transportation sector is currently met by fossil fuels and the remaining 2% by biofuels. Today, India imports 85%2 of its oil requirement. The Indian economy is expected to grow steadily despite temporary setbacks due to the COVID pandemic. This would result in a further increase of vehicular population which in turn will increase the demand for transportation fuels. Domestic biofuels provide a strategic opportunity to the country, as they reduce the nation’s dependence on imported fossil fuels. In addition, when utilized with appropriate care, biofuels can be environmentally friendly, sustainable energy sources. They can also help generate employment, promote Make in India, Swachh Bharat, doubling of farmers’ incomes and promote Waste to Wealth generation.

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]]> INTRODUCTION
OVERVIEW OF ETHANOL IN INDIA
NATIONAL POLICY ON BIOFUELS
PROPERTIES
SOURCES OF ALCOHOL
USES/APPLICATIONS
ETHANOL SUPPLY PROJECTION IN INDIA
ESTIMATION OF SUPPLY & CAPACITY AUGMENTATION
AVAILABILITY OF FEED-STOCKS FOR ETHANOL PRODUCTION
FUEL ETHANOL DEMAND IN INDIA
ETHANOL BLENDING PROGRAMME IN INDIA
MANUFACTURERS/SUPPLIERS OF ETHANOL
TRADE AND TECHNICAL NAMES
ORGANISM USED IN PRODUCTION OF ALCOHOL
BIS SPECIFICATION
MANUFACTURING PROCESS
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
TECHNOLOGY
POLLUTION CONTROL
ENVIRONMENT MANAGEMENT PLAN
PLANT & MACHINERY (BROADLY)
LABORATORY EQUIPMENTS (BROADLY)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY PLANT LAYOUT
CONCLUSIONS
ANNEXURES

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> MEDIUM DENSITY FIBERBOARD (MDF) (60 MT/DAY ) https://projectreports.eiriindia.org/product/medium-density-fiberboard-mdf-60-mt-day/ Fri, 18 Aug 2023 05:34:49 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15659 Development of Medium density fiberboard (MDF) and fibre board has been consequential
to man's quest for optimum utilization of timber and wood wastes which earlier were
used mainly as fuel.

Initial development of Medium density fiberboard (MDF) board took place in Germany
during the Second World War when its timber supplies were practically cut-off from the
supplying countries. Medium density fiberboard (MDF) board plants were set up in
postwar West Germany to meet the demand for reconstruction. In the fifties Medium
density fiberboard (MDF) board manufacturing plants were set up in Europe and USA. The
industry has now developed throughout the world.

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]]> INTRODUCTION
APPLICATION/USES
ADVANTAGES
APPROACH TO MANUFACTURING
ADHESIVES IN MEDIUM DENSITY FIBERBOARD (MDF)
RAW MATERIAL
RAW MATERIAL SUPPLIERS
SPECIFICATIONS
MARKET OVERVIEW
SWOT ANALYSIS
FORMULATION
MANUFACTURING PROCESS STEPS
TECHNOLOGY/R & D EFFORTS
ENVIRONMENTAL ISSUES
KEY ACTIONS TO MANAGE ENVIRONMENTAL RISKS
OCCUPATIONAL HEALTH AND SAFETY
PROTECTIVE MEASURES
SUPPLIERS OF PLANT & MACHINERY
PRELIMINARY LAYOUT
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> CAST POLYPROPYLENE FILMS (CPP FILM) https://projectreports.eiriindia.org/product/cast-polypropylene-films-cpp-film-2/ Mon, 14 Aug 2023 05:37:25 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15656 The term CPP is used in the plastics industry to describe polypropylene-based films produced by a cast extrusion process (Cast Polypropylene). Although there are some CPP films used for hygiene applications and synthetic paper (usually involving fillers and other additives), the term CPP is usually used to refer to high clarity films targeting lamination, metallization and packaging applications. The rapid quench achieved with chill rolls results in excellent film clarity and gloss.

CPP film, cast polypropylene film cast polypropylene, also known as unstretched polypropylene film, can be divided into general CPP (General CPP, referred to as GCPP) film, aluminized CPP (Metalize CPP, referred to as MCPP) film and Cooking grade CPP (Retort CPP, RCPP for short) film.

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]]> INTRODUCTION
CPP FILM IS PRINTED AND BAGGED FOR:
PROPERTIES AND CHARACTERISTICS OF CAST POLYPROPYLENE FILM
CPP FILMS AND USE THE FUNCTION
CPP FILM FOR BREAD PACKAGING
RAW MATERIALS AND FILM PROPERTIES
APPLICATION OF CPP FILM
TYPES AND GRADE OF CPP FILM
PLAIN CPP FILM
METALIZED CPP FILM
WHITE CPP FILM
BENEFITS/LAMINATION OF CAST EXTRUSION
MARKET OVERVIEW OF CPP FILM
METALLIC CPP FILMS ARE GROWING FASTER WITH NEW PRODUCT
DEVELOPMENT AND EXCELLENT SEAL STRENGTH
20 – 30-MICRON CPP FILMS DOMINATE THE MARKET OWING TO HIGHER
CONSUMPTION IN FLEXIBLE FOOD PACKAGING
THE NORTH AMERICA CPP FILM MARKET IS GROWING WITH THE RISING
AGRICULTURE AND FOOD & BEVERAGES SECTORS
PRESENT MANUFACTURERS OF CPP FILMS (INDIA & ABROAD)
CPP CAST FILM PRODUCTION DETAILS
PROCESS CHARACTERISTICS OF MULTI-LAYER CO-EXTRUDED CAST FILM:
TECHNICAL DETAILS OF CPP FILMS
DETAILS OF EQUIPMENTS AND PROCESSING TRENDS IN CPP FILM
A COEXTRUSION LINE OFFERS TWO MAIN POSSIBILITIES:
WHY COEXTRUSION?
PRODUCERS ARE MOVING TOWARD WIDER LINES TO INCREASE THEIR EFFICIENCY
TRENDS IN CPP FILMS
COMPARISON OF CPP FILM WITH OTHER’S PLASTIC FILM
GENERAL COMPARISON
TYPICAL PROPERTIES (1.0 MIL FILM)
MANUFACTURING PROCESS OF CPP FILM (CAST POLYPROPYLENE FILM)
FEATURES OF CPP FILM LINE
SECOND, CPP CAST FILM PRODUCTION PROCESS OF THE MAIN POINTS:
THIRD, THE MULTI-LAYER CO-EXTRUDED CAST FILM PROCESS CHARACTERISTICS:
PROCESS IN DETAILS
GRAVIMETRIC FEEDING SYSTEM
EXTRUDER
FILTRATION SYSTEM
FLAT DIE SYSTEM
COOLING UNIT
AUTOMATIC GAUGE CONTROL SYSTEM
CORONA TREATMENT
WINDER
COMPUTERIZED SUPERVISORY AND CONTROL SYSTEM
THE MAIN TASKS OF THE COMPUTER ARE:
PROCESS FLOW DIAGRAM
TECHNICALITIES IN CPP FILM EXTRUSION
EXTRUSION UNIT
COOLING UNIT
PULLING UNIT
WINDING UNIT
CPP FILM COMPOSITION
SLIPPING PROPERTY: IT REFERS TO GOOD AND BAD SLIPPING
CAST POLYPROPYLENE FILM LINES
ALPHA CPP – CAST POLYPROPYLENE FILM LINES
FINAL PRODUCT APPLICATION:
QUALITY CONTROL AND TEST METHOD OF CPP FILM
CPP FILM PRODUCTION LINE EQUIPMENTS
CPP CAST FILM EQUIPMENT FEATURES:
WHAT IS A CPP FILM?
WHAT IS THE USE OF CPP FILM?
CPP FILM IS PRINTED AND BAGGED FOR:
1. RAW MATERIAL MIXING, FEEDING SYSTEM
2. SINGLE SCREW EXTRUDER (THREE COEXTRUSION)
3. WICK TYPE HIGH EFFICIENCY SCREEN CHANGER
4. METERING PUMP
5. PRESSURE SENSOR AND MELT PIPE
6. CASTING DEVICE
7. TRACTION AND TRIMMING DEVICE;
8. AUTOMATICALLY CUT THE WINDER
9. AUTOMATIC THICKNESS MEASUREMENT SYSTEM,
10. CORONA TREATMENT AND COOLING SYSTEM
11. EDGE MATERIAL AUTOMATIC RECYCLING SYSTEM
12. ELECTRIC DRIVE SYSTEM
13. TEMPERATURE CONTROL SYSTEM
14. COMPUTER MONITORING SYSTEM AND SOFTWARE
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF RAW MATERIAL SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)
ADDRESSES OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> DRY CELL (50,000 NOS./DAY) https://projectreports.eiriindia.org/product/dry-cell-50000-nos-day/ Sat, 05 Aug 2023 04:48:09 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15653 A dry cell is one type of electric battery, which is generally used for the home and
portable electronic devices. A battery is a device that consists of one or more
electrochemical cells, which converts chemical energy into electrical energy. The most
commonly used batteries are dry cell batteries, which vary from large flashlight
batteries to minimized flashlight batteries and are mostly used in wristwatches or
calculators.

The zinc chloride battery is really a modern adaptation of the zinc-carbon battery. Its
commercial success is attributable in part to the development of plastic seals that
have made it possible largely to dispense with the use of ammonium chloride.

A dry cell is a device that generates electricity based on chemical reactions. When the
two electrodes of the cell are connected via a closed path, then the cell forces the
electrons to flow from one end to the other. The flow of electrons causes the current
to flow in the closed circuit.

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]]> INTRODUCTION
ADVANTAGES AND DISADVANTAGES
MARKET OVERVIEW
BATTERY RATING AND SPECIFICATIONS
TYPES OF DRY CELLS
STANDARDS
RAW MATERIALS
MANUFACTURING PROCESS
SUPPLIERS OF PLANT AND MACHINERY
PRELIMINARY LAYOUT
SEWAGE AND WASTE WATER EFFLUENT
HSE REQUIREMENTS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
ANTICIPATED ENVIRONMENTAL IMPACTS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> CHROMITE PROCESSING PLANT 248 MT/DAY https://projectreports.eiriindia.org/product/chromite-processing-plant-248-mt-day/ Thu, 03 Aug 2023 05:53:01 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15651 Chromite is a crystalline mineral composed primarily of iron (II) oxide and chromium
(III) oxide compounds. It can be represented by the chemical formula of FeCr2O4. It is
an oxide mineral belonging to the spinel group. The element magnesium can substitute
for iron in variable amounts as it forms a solid solution with magnesiochromite
(MgCr2O4).[6] A substitution of the element aluminium can also occur, leading to
hercynite (FeAl2O4).Chromite today is mined particularly to make stainless steel
through the production of ferrochrome (FeCr), which is an iron-chromium alloy. Chromite
is iron-black in color with a metallic luster, a dark brown streak and hardness on the
Mohs scale of 5.5.

Chromite ore is a strategic mineral. It is a combination of chromite minerals and
gangue minerals that are separated through the beneficiation process after mining.
Mineral beneficiation of chromite ore is the exploitation of physical properties, such
as density and chemical, magnetic, and surface characteristics, to produce
concentrates.

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]]> INTRODUCTION
PROPERTIES
APPLICATIONS
MARKET OVERVIEW
SPECIFICATIONS
RAW MATERIALS
MANUFACTURING PROCESS/PROCESS FLOW
MASS BALANCE
UTILITY REQUIREMENT
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
WASTE GENERATION & MANAGEMENT (LIQUID AND SOLID)
AIR POLLUTION AND CONTROL MEASURES
WATER POLLUTION AND CONTROL MEASURES
GREEN BELT DEVELOPMENT/PLANTATION
PLANT & MACHINERY (BROADLY)
SUPPLIERS OF PLANT & MACHINERY/TURNKEY
PRELIMINARY LAYOUT
HEALTH AND ENVIRONMENTAL IMPACTS
HSE REQUIREMENTS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
ANTICIPATED ENVIRONMENTAL IMPACTS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]>