Alcohol – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Tue, 11 Aug 2020 05:13:44 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Alcohol – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 ISOPROPYL ALCOHOL (MEDICAL ALCOHOL) https://projectreports.eiriindia.org/product/isopropyl-alcohol-medical-alcohol/ Tue, 11 Aug 2020 05:13:43 +0000 https://projectreports.eiriindia.org/?post_type=product&p=14008 Isopropanol is a secondary alcohol and it is having the properties which are also favourable to the industrial uses i.e. it is a mobile, colourless, low-boiling, flammable water-miscible liquid with a characteristic alcoholic odour.

There are large fields of application of isopropyl alcohol. The major use of isopropanol is for the production of acetone. The other uses of isopropanol are a wide variety of solvents and chemical intermediates, used in drugs and pharmaceuticals. It is also used as a deicing agent for liquid fuel and as preservatives.

For handling and storage of isopropanol drums, bottles, tins tank cars and piping and equipment are used.

There are two methods for the manufacture of isopropanol as a commercially important. Both of the methods involve the hydzation of Propylene.

By the first method, Proplyene is absorbed in the sulphuric acid in an absorber with a jacket, which is subsequently hydrolyzed with water to isopropyl alcohol and dilute sulfuric acid. The various purity of the product can also be obtained.

However the other process, which is more popular and modern is direct catalytic hydration of propylene, is combined with demineralized water.

The main items of plant and equipment are a packed bed reactor, one rubber, storage tanks and a distillation column. All these equipments are available indigenously with chemical plant fabricators.

This report envisages for one ton per day of isopropyl alcohol. The B.E.P. comes to be 43.55%. Though there is a good demand for this chemical, due to competition from by plants the profits are expected to be low.

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]]> INTRODUCTION
PROPERTIES OF ISOPROPANOL
COLOURLESS LIQUID, PLEASANT ODOUR, FLAMMABLE MOBILE LIQUID.
CONTAINERS AND REGULATIONS:
HAZARDS:
REACTIONS
SAFETY AND TOXICOLOGY
SAFETY
TOXICOLOGY
MEDICAL GRADE ISOPROPYL ALCOHOL (PROPERTIES AND USES)
LOW FLASHPOINT
HIGH EVAPORATION RATE
CONTACT WITH HUMANS
FORMS OF ISOPROPANOL
70% ISOPROPYL ALCOHOL
99% ISOPROPYL ALCOHOL
B.I.S. SPECIFICATION
SPECIFICATION OF ISOPROPYL ALCOHOL
SCOPE
REQUIREMENTS
THE MATERIAL SHALL ALSO COMPLY WITH THE REQUIREMENTS
GIVEN IN TABLE 1.
PACKING AND MARKING
PACKING
MARKING
SAMPLING
TEST METHODS
METHODS OF TEST FOR &PROPYL ALCOHOL
DETERMINATION 0F MMDUE ON EVAPORATION
DETERMINATION OF ALDEHYDES AND KETONES
REAGENTS
CALCULATION
USES AND APPLICATIONS
1. ELECTRONICS
2. EXTRACTIVES
3. COATINGS
4. PHARMACEUTICALS
5. MOLECULAR BIOLOGY
6. AUTOMOTIVE
7. PERSONAL CARE PRODUCTS
8. MEDICAL
9. FOOD INDUSTRY
SOLVENT
INTERMEDIATE
MEDICAL
AUTOMOTIVE
LABORATORY
MARKET POSITION
GLOBAL MARKET POSITION OF ISOPROPANOL ALCOHOL
GLOBAL ISOPROPYL ALCOHOL MARKET DEMAND SHARE IN 2019 (%)
ON THE BASIS OF GRADE, THE GLOBAL ISOPROPYL ALCOHOL MARKET
IS CATEGORIZED INTO:
ON THE BASIS OF APPLICATION, THE GLOBAL ISOPROPYL ALCOHOL
MARKET IS CATEGORIZED INTO:
ON THE BASIS OF END-USE INDUSTRIES, THE GLOBAL ISOPROPYL
ALCOHOL MARKET IS CATEGORIZED INTO:
GLOBAL ISOPROPANOL MARKET
OVERVIEW OF GCC (GULF COOPERATION COUNCIL) MARKET
OF ISOPROPANOL
SAUDI ARABIA MARKET GROWTH
PRODUCTION OF ISOPROPANOL
PRODUCTION OF ISOPROPYL ALCOHOL
INDIRECT HYDRATION OF PROPYLENE
DIRECT HYDRATION OF PROPYLENE
CATALYTIC HYDROGENATION OF ACETONE
THE VERSALIS/ LUMMUS TECHNOLOGY OF ISOPROPANOL
MANUFACTURING PROCESS OF ISOPROPYL ALCOHOL FROM ACETONE
PROCESS FLOW DIAGRAM
DIFFERENT PROCESSES FOR ISOPROPYL ALCOHOL MANUFACTURING
INDIRECT HYDRATION
DIRECT HYDRATION
HYDROGENATION OF ACETONE
CATALYTIC DISTILLATION
MATERIAL SAFETY DATA SHEET FOR ISOPROPYL ALCOHOL
GENERAL DESCRIPTIONS
2. PHYSICAL DATA
3. FIRE AND EXPLOSION HAZARDS
4. REACTIVITY DATA
5. HEALTH HAZARD DATA
A. ROUTES OF ENTRY
B. EFFECTS OF SHORT-TERM (ACUTE EXPOSURE)
C. ANIMAL TOXICITY DATA
D. EFFECTS OF LONG-TERM (CHRONIC) EXPOSURE
E. OCCUPATIONAL EXPOSURE LIMITS
6. FIRST AID
IN ALL CASES GET IMMEDIATE MEDICAL ATTENTION!
7. PREVENTATIVE MEASURES
A. ENVIRONMENTAL AND DISPOSAL INFORMATION
B. STORAGE AND HANDLING
C. PERSONAL PROTECTIVE EQUIPMENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF RAW MATERIAL SUPPLIERS
SUPPLIERS OF ACETONE
SUPPLIERS OF LABORATORY CHEMICALS
SUPPLIERS OF PACKAGING MATERIALS (HDPE DRUM)
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF REACTORS
SUPPLIERS OF FRP COOLING TOWER
SUPPLIERS OF STORAGE VESSEL
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF BOILERS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> EXTRA NEUTRAL ALCOHOL WITH MAIZE AS RAW MATERIAL https://projectreports.eiriindia.org/product/extra-neutral-alcohol-with-maize-as-raw-material/ Wed, 18 Dec 2019 07:20:11 +0000 https://projectreports.eiriindia.org/?post_type=product&p=13308 It goes without saying that soap is indispensable to our daily life. Accordingly, the manufacturing industry should continue to develop as one of the most important industries.

Soap may broadly be classified by use as follows:-

a) Soap household (toilet soap, laundry soap etc.)

b) Industrial soap.

c) Special soap.

Among them, the consumption of special soap which is used for medical purposes and shampooing is not large. Industrial soap which is important, being used in the textile industry etc. is not consumed in a large quantity, either.

Household soap which is most important quantitatively accounts for the larger part of the consumption of soap. The production of laundry soap has sharply decreased in recent years with the global spread of synthetic detergents.

Indeed, it appears as though soap has given place to synthetic detergents. However, toilet soap enjoys a stabilized demand and its manufacture is not likely to lose in importance for a long time to come.

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]]> INTRODUCTION
MOLASSES NEUTRAL SPIRIT
GRAIN NEUTRAL SPIRIT,
USES AND APPLICATION
B.I.S. SPECIFICATION
ENA (EXTRA NEUTRAL ALCOHOL) SPECIFICATION
PROPERTIES
PROPERTIES OF ETHYL ALCOHOL
MARKET POSITION OF INDIAN MADE FOREIGN LIQUOR
INDIAN SPIRITS MARKET SIZE AND GROWTH OPPORTUNITY
STRUCTURAL CHANGES IN THE INDUSTRY MAKES INDIAN SPIRITS
MARKET MORE ATTRACTIVE
ENTRY OF GLOBAL MAJORS
SHIFT FROM VOLUME GROWTH TO VALUE GROWTH
INCREASING PREMIUMISATION–IMPROVING PRODUCT-MIX
VODKA TO OUTPERFORM OVERALL IMFL GROWTH IN THE COMING YEARS
KEY DRIVERS FOR GROWTH OF LIQUOR CONSUMPTION IN INDIA
INCOME GROWTH
ATTRACTIVE DEMOGRAPHICS
UNDERPENETRATED MARKET
RURAL CONSUMPTION TO GROW 3.8X AND TIER 2 & BELOW CITIES
TO GROW 4.4X BY 2025
FINANCIAL ANALYSIS
REVENUE TO RISE 5% IN FY18, 6% IN FY19
BRANDED IMFL 73% OF REVENUE; CONTRIBUTION OF COUNTRY
LIQUOR, BULK SPIRITS ON THE DECLINE
PREMIUMISATION STRATEGY PAYING OFF
EXPECT SALES CAGR OF 6% OVER FY17-19E
WE EXPECT RDCK’S SALES TO GROW AT A CAGR OF 6%
OVER FY17-19E DRIVEN BY:
EBITDA MARGIN TO EXPAND BY 130BPS OVER FY17-19E
EXPECT INPUT COSTS TO INCREASE 5%
CONSUMPTION OF ALCOHOLIC BEVERAGES IN INDIA FROM 2016
TO 2020 (IN BILLION LITERS)
MARKET POSITION OF EXTRA NEUTRAL ALCOHOL
THE RISE IN DEMAND FOR EXTRA NEUTRAL ALCOHOL
PRESENT MANUFACTURERS OF ENA
OVERVIEW OF MAIZE IN INDIA
AREA, PRODUCTION AND PRODUCTIVITY OF MAIZE IN INDIA
FROM 1979-80 TO 2015-16
TOP FIVE MAIZE PRODUCING COUNTRIES IN THE WORLD
IN 2018 (MILLION METRIC TONS)
INDIA’S MAIZE BALANCE SHEET
DOMESTIC CONSUMPTION BREAK UP FOR 2017-18 F (IN MILLION METRIC TONNES)
MONTH-WISE AVERAGE PRICES OF MAIZE AT VARIOUS MARKETS
PRICES AND ARRIVALS OF MAIZE AT KESAMUDRAM MARKET
IN THE MONTH OF APRIL 2018
MANUFACTURING PROCESS OF ENA FROM MAIZE
PROCESS FLOW DIAGRAM
BLOCK DIAGRAM OF ENA (EXTRA NEUTRAL ALCOHOL)
PROCESSING DETAILS OF ETHANOL FROM GRAIN
PACKAGING AND MARKING OF ENA
PACKING
MARKING
BIS CERTIFICATION MARKING
STANDARD MARK.
HANDLING AND STORAGE OF EXTRA NEUTRAL ALCOHOL
TESTING METHOD FOR ENA
TEST METHODS
QUALITY OF REAGENT
OUTLINE OF THE METHOD
REAGENTS
IODINE SOLUTION
STARCH INDICATOR
PROCEDURE
CALCULATION
OUTLINE OF THE METHOD
APPARATUS
REAGENT
PROCEDURE
MATERIAL SAFETY DATA SHEET FOR EXTRA NEUTRAL ALCOHOL
CHEMICAL HAZARDS
BIOLOGICAL HAZARDS
HEALTH EFFECTS – EYES
HEALTH EFFECTS – SKIN
HEALTH EFFECTS – INGESTION
HEALTH EFFECTS – INHALATION
CARCINOGENICITY
MUTAGENICITY
REPRODUCTIVE HAZARDS
FIRST AID MEASURES
PRODUCT IN EYE
PRODUCT ON SKIN
PRODUCT INGESTED
PRODUCT INHALED
FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA
SPECIAL HAZARDS
PROTECTIVE CLOTHING
ACCIDENTAL RELEASE MEASURES
PERSONAL PRECAUTIONS
ENVIRONMENTAL PRECAUTIONS
SMALL SPILLS
LARGE SPILLS
HANDLING AND STORAGE
SUITABLE MATERIALS
HANDLING/STORAGE PRECAUTIONS
ENGINEERING CONTROL MEASURES
GENERAL METHODS INCLUDE
PERSONAL PROTECTION – RESPIRATORY
PERSONAL PROTECTION – HAND
PERSONAL PROTECTION – EYE
PERSONAL PROTECTION – SKIN
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
MAIZE
ENZYMES
DRY YEAST
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERIES
SILOS FOR MAIZE
MAGNETIC SEPARATOR
COOLING TOWERS
SCRUBBER
MATERIAL HANDLING EQUIPMENTS
ETP PLANTS
YEAST SLURRY TANKS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> BENZYL ALCOHOL FROM BENZYL CHLORIDE USING WATER https://projectreports.eiriindia.org/product/benzyl-alcohol-from-benzyl-chloride-using-water/ Thu, 09 May 2019 07:20:13 +0000 https://projectreports.eiriindia.org/?post_type=product&p=12826 Benzyl alcohol (C7HaO) and its esters are found in the essential oils of a wide variety of flowers and in balsams obtained from the exudation of trunks of resinous trees. Benzyl alcohol is one of the few chemicals used extensively not only in perfumery but in totally unrelated fields as well, such as pharmaceuticals, lacquers, etc. Large quantities of benzyl alcohol are therefore manufactured of which only a portion is used in the perfumery industry.

Benzyl alcohol has a somewhat weak odour and its main use is as a solvent in perfumes and pharmaceuticals. It is represented by the following structural formula:

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]]> INTRODUCTION
PROPERTIES OF BENZYL ALCOHOL
PROPERTIES OF RAW MATERIAL BERNZYL CHLORIDE
(O-CHLORO TOLUENE)
GRADE
FORMS
HAZARD
USES AND APPLICATION
APPLICATIONS
SPECIFICATION & TESTING OF FOR BENZYL ALCOHOL
1. SCOPE
2. TERMINOLOGY
3. REQUIREMENTS
4. PACKING AND MARKING
5. SAMPLING
6. TEST METHODS
GAS CHROMATOGRAPHIC ANALYSIS OF BENZYL ALCOHOL
A-0. GENERAL
A-2. PROCEDURE
A-3. CALCULATION
TEST FOR FREEDOM FROM CHLORINATED
COMPOUNDS
B-0. GENERAL
B-L. APPARATUS
B-2. PROCEDURE
MARKET SURVEY
GLOBAL BENZYL ALCOHOL MARKET
INCREASED SALES OF PHARMACEUTICAL DRUGS, PERSONAL
CARE PRODUCTS DRIVING DEMAND FOR BENZYL ALCOHOL
DETAILED IMPORT DATA OF BENZYL ALCOHOL
INDIAN EXPORT DATA OF BENZYL ALCOHOL
MANUFACTURERS/SUPPLIERS OF BENZYL ALCOHOL
APPLICATION AND SAFETY OF BENZYL CHLORIDE
NANOTECHNOLOGICAL USES
USE IN HEALTH CARE
OTHER USES
SAFETY
MANUFACTURING PROCESS OF BENZYL ALCOHOL USING WATER
PROCESS FLOW SHEET FOR BENZYL ALCOHOL FROM BENZYL
CHLORIDE USING WATER
OTHER’S DERIVATION OF BENZYL CHLORIDE
FIG. SCHEMATIC DIAGRAM OF HYDROGENATION PROCESS
FIG. SCHEMATIC DIAGRAM OF CATALYST RECOVERY SECTION
FIG. SCHEMATIC DIAGRAM OF DISTILLATION SECTION
BENZYL ALCOHOL (NF/FCC GRADE)
HYDROLYSIS OF BENZYL CHLORIDE TO BENZYL ALCOHOL
MATERIAL SAFETY DATA SHEET
BENZYL ALCOHOL MSDS
COMPOSITION AND INFORMATION ON INGREDIENTS
HAZARDS IDENTIFICATION
FIRST AID MEASURES
SERIOUS SKIN CONTACT:
FIRE AND EXPLOSION DATA
ACCIDENTAL RELEASE MEASURES
HANDLING AND STORAGE
EXPOSURE CONTROLS/PERSONAL PROTECTION
PHYSICAL AND CHEMICAL PROPERTIES
STABILITY AND REACTIVITY DATA
TOXICOLOGICAL INFORMATION
SPECIAL REMARKS ON OTHER TOXIC EFFECTS ON HUMANS:
ECOLOGICAL INFORMATION
RAW MATERIAL CALCULATION
REACTION
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
PACKAGING MATERIALS (HDPE DRUM)
SUPPLIERS OF PLANT AND MACHINERY
REACTORS
VACUUM DISTILLATION COLUMN
STORAGE VESSEL
BOILERS
MATERIAL HANDLING EQUIPMENTS
LABORATORY EQUIPMENTS
INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS
PACKAGING MACHINE

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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]]> ALCOHOL BASED DEODORANT MANUFACTURING https://projectreports.eiriindia.org/product/alcohol-based-deodorant-manufacturing/ Tue, 07 Jul 2015 13:55:20 +0000 http://projectreports.eiriindia.org/?post_type=product&p=5271 Deodorant perfume spray is a innovated concept and is used =o remove bad odour from the body and is mild in perfumery nodes and sometimes it called aerosol deodorant body spray.
The product is easily spreadable over the surrounding and volatile in nature.
Deodorant perfume spray is now very familiar and appreciable by people at large due to easy accessibility and
bactericide  in nature.

INTRODUCTION
PROPERTIES
USES AND APPLICATION
PACKING & ITS COMPONENTS
B.I.S. SPECIFICATIONS
ANTIPERSPIRANTS VS DEODORANTS
MECHANISM AND CLASSIFICATION OF ANTIPERSIPIRANTS
DETAILS OF ACTIVE INGREDIENTS
MARKET SURVEY
MANUFACTURERS/EXPORTERS/SUPPLIERS
FORMULATION OF ALCOHOL BASED DEODORANT
MANUFACTURING PROCESS OF ALCOHOL BASED DEODORANTS
FORMULATION OF ALCOHOL BASED DEODORANTS
FORMULATION OF AEROSOL DEODORANTS
PROCESS FLOW DIAGRAM
FORMULATION OF DEODORANT PERFUME SPRAY
FORMULATION AND PROCESS OF PERFUMES
MISCELLANEOUS FANCY PERFUMES
RAW MATERIALS CALCULATIONS
TYPICAL COMPOSITION OF DEODORANTS STICKS
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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