Project report on Bamboo - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/bamboo/ We Create Industrialist Fri, 01 Sep 2023 10:34:17 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Project report on Bamboo - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/bamboo/ 32 32 BAMBOO ARTICLES (BAMBOO BOARD/MAT/CORRUGATED SHEETS/FLOOR TILES) https://projectreports.eiriindia.org/product/bamboo-articles-bamboo-board-mat-corrugated-sheets-floor-tiles/ Fri, 01 Sep 2023 10:34:17 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15663 Manufacturing of bamboo based utility and fancy articles are being used in every housed
in India and abroad. Bamboos are mainly growing in hill border areas and available in
plenty in north eastern states including Assam in India. Various types of domestic
utility, decorative and fancy articles are produced out of bamboo by doing certain
preliminary process of bamboo with simple technology. Simple tools are being used for
making desired articles by the traditional artisans.

There are traditional and non-traditional artisans working in the bamboo handicraft
sector and they produce both conventional and modern items. Raw material is sourced
from the home gardens as well as from forest and the price of one bamboo ranges between
Rs. 10 to Rs. 80 depending on its length and size. Fancy and show case items such as,
lamp shade, flower vase, house models and boat models and other household utility
articles also produced like baskets, mats and winnows are the main products produced.
Traditional and common tools are used for different stages of production purpose.
Trained artisans and traditional people are engaged in the bamboo sector with training
obtained from the Office of the Development Commissioner (Handicrafts).

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]]> INTRODUCTION
WHY BAMBOO SECTOR?
INITIATIVES BY GOVERNMENT
BUSINESS MODEL/REVENUE MODEL
SWOT ANALYSIS
RISK MANAGEMENT
PRODUCTS AND MARKETS
RESOURCE MOBILISATION
ENVIRONMENT & SOCIO-ECONOMIC BENEFITS
MANUFACTURING STAGES & EQUIPMENTS USED
SEWAGE AND WASTE WATER EFFLUENT
POTENTIAL TURNKEY/MAJOR PLANT/EQUIPMENT SUPPLIERS
HSE REQUIREMENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
CONCLUSIONS
ANNEXURES

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> BAMBOO PULP https://projectreports.eiriindia.org/product/bamboo-pulp/ Sat, 06 Jul 2019 10:56:12 +0000 https://projectreports.eiriindia.org/?post_type=product&p=12962 Bamboos are a group of woody perennial evergreen plants in the true grass family Poaceae, subfamily Bambusoideae, tribe Bambuseae. Some of its members are giants, forming by far the largest members of the grass family. Younger tips of some of the larger species can grow over 1 meter per day.Bamboo pulp means moist, slightly cohering mass, consisting of soft, undissolved animal or vegetable matter.Pulp made from wood, used especially to make paper. Bamboo is botanically classified as a grass and for pulping purposes it is regarded as an annual plant. Bamboo pulp is very similar to softwood in terms of fiber length and strength. However, pulping conditions are also very similar to eucalyptus. Hence, bamboo can be pulped together with hardwood. Mixed cooking provides stronger pulp than hardwood pulped separately and later mixed with bamboo. Bamboo can also be cooked with acacia. Bamboo can be formed into a suitable pulp if prior to digestion it undergoes a process of shredding, washing and wet depithing.The fibres are then chemically digested preferably by a process which uses rapid pressure drops to open the fibres using the energy contained in the wet superheated fibres. Plant cell walls are composed of cellulose which is the main material used to make paper. Wood contains high levels of these papermaking fibres and is the main pulp source utilized in North America. The structure and shape of the cellulose wood fibre varies from species to species and even within an individual tree. Chemical pulping turns the wood pulp brown in colour. Although this is fine for such packaging as cardboard and some paper bags, whiteness is an important characteristic in papers used for printing or high quality packaging. Bleaching is used to whiten and purify the pulp fibres. How much bleaching is required depends on the end product that will be manufactured from the pulp. Bleaching, however, weakens the wood fibre. Different paper products have different requirements for the balance between strength and whiteness. To meet this range of needs, mills produce a variety of pulps such as fully bleached, semi-bleached and unbleached. The international commodity market for paper pulp is well established, and the supply side is dominated by a few very large multinational companies. Prices in the domestic market in Australia essentially track the cycles in world price. Indicative costs of bleached pulp are $700-$1,000/t. The economic success of a pulping plant hinges on its ability to commercially produce pulp when prices are at the bottom of the cycle. Pulp and paper industry is a very conspicuous industry of modern times. Paper form a commodity of prime in partance to day from the parts of view of mass communication, education, and industrial and economic growth. Agricultural residues, such as bagasse, rice husk, wheat husk jute sticks, grasses, etc are fast becoming popular materials for paper making. considerable attention is being given to the utilization of various agricultural by products for preparing pulp for paper manufacture lendable efforts are being make in this direction. Paper production requires a disintegration of the bulky fibraes material to individual or small agglomerate fibres. This is called pulping. The ideal fibre for high grade paper should be long, high in cellulose content and low in ligrin content. Most ideal raw materila for paper products is bamboo. Other sources are bagasse and hardwoods like jute stick must be developed and good quality paper pulp make by blending with bamboo fibre.

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]]> INTRODUCTION
PULP/PAPER FROM BAMBOO:-
OTHER SOURCES:-
USES AND APPLICATIONS
B.I.S. SPECIFICATION
PROSPECTS AND ADVANTAGES OF BAMBOO
PAPER PULP MANUFACTURING
OVERVIEW OF PHILIPPINE BAMBOO INDUSTRY
THE PHILIPPINE BAMBOO INDUSTRY
ISSUES OF THE BAMBOO INDUSTRY
POTENTIALS FOR GLOBAL MARKET POSITIONING
TABLE: BREAKDOWN OF THE GLOBAL BAMBOO MARKET INTO
COMPONENT PRODUCTS
TABLE: PROJECTED SHARES OF THE PHILIPPINES IN THE GLOBAL
BAMBOO MARKET.
MARKET SURVEY
ITS GOALS ARE:
ADVANTAGES OF UNBLEACHED BAMBOO PAPER PULP
1. ORIGINAL RAW MATERIAL OF BAMBOO PULP
2. NATURAL, NO ADDITIVES
3. HEALTHY AND COMFORTABLE, SAFE AND RELAXED
MANUFACTURERS/SUPPLIERS OF BAMBOO PULPS
RAW MATERIALS
SOME IMPORTANT POINTS ABOUT RAW MATERIALS
BAMBOO:-
CHARACTERISTICS OF BAMBOO
CHARACTERISTICS OF FIBROUS RAW MATERIALS
CHARACTRERISTICS OF BAMBOO PULP
CHEMICALS REQUIRED FOR PULP AND PAPER MILLS (IN GENERAL)
CAUSTIC SODA (NAOH):-
LIME:-
CHLORINE:-
HYPOCHLORITE:-
ALUM:-
ROSIN:-
STARCH:-
MANUFACTURING PROCESS OF BAMBOO PULP
PROCESS OF PULP FROM BAMBOO
PULP FROM BAMBOO:-
BLEACHING:-
SCREENING OF THE PULP:-
BAMBOO PULP BEATING:-
SCREENING OF THE PULP:-
PROCESSING DETAILS OF BAMBOO PULP
MANUFACTURE OF PULP
PROCESS FLOW DIAGRAM FOR THE MANUFACTURING OF PULP FROM BAMBOO
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
BAMBOO
SPECIFICATION OF BAMBOO PULP PLANT MACHINERY
BAMBOO/BAGASSE STREET

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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]]> BAMBOO FLOORING PLANT https://projectreports.eiriindia.org/product/bamboo-flooring-plant/ Mon, 24 Jun 2019 06:29:34 +0000 https://projectreports.eiriindia.org/?post_type=product&p=12930 Bamboo floors are also very popular because they give a beautiful look to any space and can be adapted to any style. Bamboo can be finished in many colours or be left completely natural, according to the buyer's taste. The options are almost endless.

Bamboo is gaining importance as a replacement for wood in flooring and roofing panels and other housing components (such as windows, doors and partition panels), in furniture and in packing cases. Some of these products are made of bamboo mat board, some have a core of bamboo mats with thin veneer facings and others are made of laminated bamboo slabs/strips of different sizes and shapes (bamboo parquet and floorboards). In some products, wood veneer or shavings are used to give a wood-like appearance to the surface.

At present, China has developed the largest number of bamboo based panel products and produces annually approximately 250,000 cubic metres in about 250 manufacturing units. The most popular panel product is bamboo mat plywood (about 100,000 cubic metres) followed by bamboo curtain board, bamboo strip board, bamboo lath board, bamboo based particle board, bamboo flooring panels and bamboo moulded products.

Bamboo flooring and bamboo board are the newest and most revolutionary products in woodworking industry. Bamboo sticks are made from the bamboo pole, then hydraulically laminated under high heat and pressure; the resulting boards are then sanded, moulded and finished similar to wood flooring finished product is protected against fungus and insects.

Bamboo flooring and bamboo board is found to be superior to most hardwoods in terms of hardness, stability and fire resistance.

Bamboo board has the additional advantage of being made from an abundant, renewable natural resderce bamboo. Unlike trees, which take decades to replace, bamboo groves fully rejuvenate within several years.

The specialized machinery used for making bamboo flooring, paneling and boards from the raw bamboo to the finished product, includes bamboo cutting, splitting, drying, sizing, gluing, pressing, planning moulding, sandingand UV curing.

Bamboo flooring is used for living rooms, bedrooms, dining rooms, offices, restaurants, hotels, apartments etc.

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]]> INTRODUCTION
PROPERTIES & CHARACTERISTICS OF BAMBOO FLOORING
DETAILS OF BAMBOO FLOORING
IT IS ALSO COMMONLY FOUND IN STILTED HOMES.
STRAND WOVEN BAMBOO FLOORING
THE FIBERS ARE PRESSED TOGETHER INTO BLOCKS USING HEAT
AND PRESSURE.
SOLID BAMBOO FLOORING
ENGINEERED BAMBOO FLOORING
STRAND WOVEN BAMBOO
USES OF BAMBOO FLOORING
CHARACTERISTICS & PROPERTIES OF BAMBOO FLOORING/PANELLING
SIZES OF BAMBOO FLOORING/BAMBOO PANELING
DEVELOPMENT OF BAMBOO COMPOSITE AND MAT BOARD IN INDIA
A. BAMBOO MAT BASED PRODUCTS
B. BAMBOO STRIP BASED PRODUCTS
C. BAMBOO IN ROUND/SPLIT/COMPOSITE FORM
ADHESIVES
RESIN APPLICATION
BAMBOO AND BAMBOO PLYWOOD
B.I.S. SPECIFICATION
METHODS OF TESTS FOR ROUND BOMBOOS
MOISTURE CONTENT AND SPECIFIC GRAVITY:-
APPARATUS:-
PROCEDURE:-
SPECIFIC GRAVITY:-
SHRINKAGE:-
PROCEDURE:-
STATIC BENDING TEST:-
PROCEDURE:-
MEASUREMENT OF LOAD AND DEFLECTION:-
RECORDING OF DATA AND COMPUTATIONS:-
MARKET SURVEY
MANUFACTURING PROCESS OF BAMBOO FLOORING
MANUFACTURERS/SUPPLIERS/EXPORTERS OF BAMBOO FLOORING
SEQUENCES IN BAMBOO FLOORING MANUFACTURE
PROCESS IN DETAILS
CUTTING OF BAMBOO
REMOVAL OF OUTER
BAMBOO SPLITTING & SIZING:-
REMOVAL OF INSIDE BAMBOO KNOTS OF OUTSIDE BAMBOO SKIN:-
PROCESSING OF FOUR SIDES OF BAMBOO STRIP TO SIZE REQUIRED:-
DRYER TREATMENT:-
STICK SIZING:-
BAMBOO STRIP GLUING:-
ADHESIVE PREPARATION:-
GLUE/ADHESIVE MIXING:-
SHAPING THE BAMBOO FLOOR BY HYDRAULIC PRESS:-
PLANNING OF BAMBOO FLOOR:-
DOUBLE END CUTTING AND SHAPING:-
SANDING:-
COATING OF BAMBOO FLOOR SURFACE WITH UV PRIMER:-
FEATURES OF ROLLER TYPE COATING MACHINE:-
UV CURING:-
PLANNING OF BAMBOO SURFACE BY SANDER 2′:-
STANDARD ACCESSORIES AND FUNCTIONS OF SANDER 2′:-
COATING OF BAMBOO SURFACE WITH UV PRIMER:-
UV CURING & FINISHING:-
GRADING AND INSPECTION:-
PROCESS FLOW DIAGRAM OF BAMBOO FLOORING
SPECIFICATIONS OF PLANT & MACHINERY
BIG TYPE ROUND BAMBOO CROSS CUTTING MACHINE
OUTSIDE BAMBOO KNOT REMOVING MACHINE
BAMBOO SPLITTING & SIZING MACHINE
BAMBOO STRIP 2-SIDES REMOVING MACHINE
4 – SIDES PLANING MACHINE
DRYER
4-SIDES PLANING & MOULDING MACHINE
STICK SIZING MACHINE 8′
(CYM – 006F)
GLUING MACHINE
BAMBOO FLOORING/BAMBOO BOARD JOINING MACHINE
BAMBOO BOARD 2-SIDES PLANING MACHINE
2-SIDES GROOVING MACHINE
DOUBLE END CUTTING & SHAPING MACHINE
SANDER 2′
ROLLER TYPE COATING MACHINE 2′
UV CURING MACHINE
SANDER 2′
PROCESSING DETAILS OF BAMBOOS
BAMBOO CROSS-CUTTING MACHINE
BAMBOO SPLITTING MACHINE WITH KNIVES
BAMBOO SPLITTING MACHINE WITH CIRCULAR SAWS
BAMBOO WIDTH SIZING, KNOT REMOVING AND PLANING MACHINE
BAMBOO FOUR-SIDE PLANING MACHINE
BAMBOO ONE-SIDE PLANING MACHINE
BAMBOO SLAB MAKING MACHINE
BAMBOO TREATMENT
MANUFACTURE OF BAMBOO FLOORING
STRAND WOVEN BAMBOO PRODUCTION
ENVIRONMENTAL IMPACT & MAINTENANCE OF BAMBOO FLOORING
MANUFACTURE OF RESIN
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT AND MACHINERY
TREATMENT TANK
THERMIC FLUID BOILER
MATERIAL HANDLING EQUIPMENTS
D.G. SET
PIPE FITTINGS
AIR COMPRESSORS
STORAGE VESSELS
DUST COLLECTOR

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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]]> BAMBOO FIBRE MAT BOARD/BAMBOO MAT BOARD https://projectreports.eiriindia.org/product/bamboo-fibre-mat-boardbamboo-mat-board/ Fri, 13 Jul 2018 07:39:37 +0000 https://projectreports.eiriindia.org/?post_type=product&p=11579 Bamboo mat boards (BMB) are produced from woven mats of bamboo that are soaked in adhesive resin and then pressed firmly together in a hot press. They were the first of the wide range of different panel boards presently available that use bamboo as a raw material, but they are the simplest to produce, involve only bamboo raw materials and have great income generating potential for the rural poor, who are able to weave the mats from which they are formed. The technology for the manufacture of BMB in India has been developed by the Indian Plywood Industries Research Institute (IPIRTI), Bangalore, who have developed a technically feasible and commercially viable technology for its manufacture. BMB is gaining in popularity and there are currently a handful of BMB factories in operation in India and 16 in China.

Bamboo mat board is very versatile and can be produced up to 6 mm thick by varying the number of mat layers used; boards are usually formed of 2, 3, 5 or 7 mats. For thicker laminated boards, wood veneers are interleaved with the bamboo boards to produce bamboo mat-veneer composite boards (the production of these is not covered in this TOTEM). BMB is at least as durable and stable as wood-based plywood and is very resistant to pest attack, extreme climatic conditions and fire. It can be used for many of the uses to which plywood is now put such as paneling, ceilings, prefabricated shelters, packing cases and storage bins, roofs, doors and door panels, furniture, and household utensils such as trays and plates. BMB is much more flexible than wood-based-plywood and can be used in structural applications such as stressed skin panels, wall bracings and web beams for which plywood is not suitable.

The first recorded production of bamboo based panels was in China during the mid 1940s where bamboo mat board bonded with casein (enamel) glues was used in the interior of aeroplanes as an alternative to aircraft-grade plywood. At about the same time research was initiated in India to develop synthetic resinbonded bamboo mat board, for which the technology became available a decade and a half later. Since then, research has been carried out in several countries and over 30 types of panel products have been developed-some made of bamboo only and others of bamboo in combination with wood, lignocellulosic materials and inorganic materials. Research and development efforts have been mostly confined to countries of the AsiaPacific region i.e. China, India, Indonesia, Japan, Laos, Malaysia, Philippines, Taiwan, Thailand and Vietnam. Canada (in collaboration with Costa Rica) is the only country outside Asia where research on bamboo panels is being carried out.

Although there was some pioneering work in Taiwan and innovative products such as plybamboo (bamboo glue-lam) were developed, the bamboo board industry is reported to be facing extinction there due to the sharp increase in wages and shortages of raw materials. In Thailand, the only product manufactured is bamboo mat board glued with Urea Formaldehyde (UF) resin and this is mainly produced for export. In countries such as Laos, the Philippines and Vietnam, interest in bamboo matboard production is relatively new, and the industries there are presently in the phase of exploratory studies and experimental or pilot scale production.

INTRODUCTION
ADVANTAGE OF BAMBOO MAT BOARD
THE MAIN DEVELOPMENT ATTRIBUTES OF THE TECHNOLOGY
ARE AS FOLLOWS
USES AND APPLICATION
TECHNICAL CHARACTERISTICS
CHARACTERISTICS & PROPERTIES
OF BAMBOO FLOORING/PANELLING
IT HAS VARIOUS IMPORTANT USEFUL PROPERTIES - IN ITS
CONSTRUCTION FEATURES.
SIZES OF BAMBOO FLOORING/BAMBOO PANELING
STYLES
FOR BAMBOO FLOORING/PANELING ETC
BAMBOO MAT BOARD - A REPLACEMENT FOR PLYWOOD
OVERVIEW OF BAMBOO IN INDIA
TABLE DISTRIBUTION OF BAMBOO IN INDIA
TABLE DISTRIBUTION OF SOME IMPORTANT BAMBOO SPECIES IN INDIA
BAMBOO MAT CORRUGATED SHEET [BMCS]
DEVELOPMENT OF BAMBOO COMPOSITE AND MAT BOARD IN INDIA
A. BAMBOO MAT BASED PRODUCTS
B BAMBOO STRIP BASED PRODUCTS
C. BAMBOO IN ROUND/SPLIT/COMPOSITE FORM
FIG 1. A GENERALIZED PROCESS FLOW CHART FOR BAMBOO
MAT COMPOSITES IS AS FOLLOWS
FIG 2. FLOW CHART FOR THE MANUFACTURE OF BAMBOO WOOD
ADHESIVES
RESIN APPLICATION
HOT PRESS CONDITIONS
TEMPERATURE
PRESSURE
TIME
FINISHING OF PRODUCTS
BAMBOO MAT BOARD
TABLE
BAMBOO AND BAMBOO PLYWOOD
PROPERTIES OF BAMBOO MAT CORRUGATED SHEET
A. BOND QUALITY
B. RESISTANCE TO DECAY AND INSECTS
C. WATER PERMEABILITY
D. LOAD BEARING CAPACITY
E. THERMAL CONDUCTIVITY
BAMBOO MAT BOARD AND TECHNOLOGIES OF BAMBOO BASED PANELS
B.I.S. SPECIFICATION
METHODS OF TESTS FOR ROUND BOMBOOS (AS PER IS: 6874 - 1973)
MOISTURE CONTENT AND SPECIFIC GRAVITY
APPARATUS
PROCEDURE
MEASUREMENT OF LOAD AND DEFLECTION
RECORDING OF DATA AND COMPUTATIONS
MARKET SURVEY
INDUSTRY STRUCTURE AND DEVELOPMENTS
WOOD PANEL PRODUCTS
FURNITURE INDUSTRY
OPPORTUNITIES AND THREATS
OPPORTUNITIES
THREATS
OUTLOOK AND OPTIMISM
DETAILED EXPORT DATA OF BAMBOO MAT
MANUFACTURERS/SUPPLIERS/EXPORTERS FOR BAMBOO MAT BOARDS
MANUFACTURING PROCESS OF BAMBOO MAT BOARD
CUTTING OF BAMBOO
REMOVAL OF OUTER
BAMBOO SPLITTING & SIZING
REMOVAL OF INSIDE BAMBOO KNOTS OF OUTSIDE BAMBOO SKIN
PROCESSING OF FOUR SIDES OF BAMBOO STRIP TO SIZE REQUIRED
DRYER TREATMENT
STICK SIZING
BAMBOO STRIP GLUING
ADHESIVE PREPARATION
GLUE/ADHESIVE MIXING
SHAPING THE BAMBOO FLOOR BY HYDRAULIC PRESS
PLANING OF BAMBOO FLOOR
DOUBLE END CUTTING AND SHAPING
SANDING
COATING OF BAMBOO FLOOR SURFACE WITH UV PRIMER
FEATURES OF ROLLER TYPE COATING MACHINE
UV CURING
PLANING OF BAMBOO SURFACE BY SANDER 2'
STANDARD ACCESSORIES AND FUNCTIONS OF SANDER 2'
COATING OF BAMBOO SURFACE WITH UV PRIMER
UV CURING & FINISHING
GRADING AND INSPECTION
PROCESS FLOW CHART
SPECIFICATIONS OF PLANT & MACHINERY
PROCESSING DETAILS OF BAMBOOS
BAMBOO CROSS-CUTTING MACHINE
BAMBOO SPLITTING MACHINE WITH KNIVES
BAMBOO SPLITTING MACHINE WITH CIRCULAR SAWS
BAMBOO WIDTH SIZING, KNOT REMOVING AND PLANING MACHINE
BAMBOO FOUR-SIDE PLANING MACHINE
BAMBOO ONE-SIDE PLANING MACHINE
BAMBOO SLAB MAKING MACHINE
BAMBOO TREATMENT
DETAILS OF BAMBOO MATS BOARD MANUFACTURE
HARVESTING BAMBOO
SPLITTING BAMBOO
KNOT REMOVAL
SLIVER MAKING
DRYING AND WEAVING
STORAGE OF MATS
RESIN APPLICATION
RESIN DILUTION WITH WATER FOR DIPPING
QUANTITY OF PF RESIN REQUIRED
STABILIZATION AND DRYING OF RESIN COATED MATS
ASSEMBLY
HOT PRESSING
TRIMMING AND CHECKING
MANUFACTURE OF RESIN
DRY-WET PROCESS TO MANUFACTURE
SLICED BAMBOO VENEER
PRODUCING BAMBOO STRIP AND BOARD
PRODUCING LAMINATED BAMBOO LUMBER
BAMBOO BOARD MOISTURE CONTENT
QUALITY OF SLICED BAMBOO VENEER
PRODUCTIVITY
CONCLUSIONS
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
MELAMINE UREA FORMALDEHYDE RESIN
SUPPLIERS OF PLANT AND MACHINERY
BAMBOO CROSS CUTTING MACHINE
BAMBOO SPLITTING MACHINE
BAMBOO KNOT REMOVING MACHINE

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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]]> BAMBOO PLYWOOD MANUFACTURE https://projectreports.eiriindia.org/product/bamboo-plywood-manufacture/ Thu, 28 Dec 2017 09:50:44 +0000 http://projectreports.eiriindia.org/?post_type=product&p=11003 Bamboo  flooring  and  bamboo  board  are  the  newest  and  most revolutionary products in woodworking industry. Bamboo sticks are  made  from  the bamboo pole, then hydraulically  laminated  under  high  heat  and pressure; the resulting boards are  then  sanded,  moulded and finished similar to wood flooring finished product is  protected against fungus and insects.

Bamboo flooring and bamboo board is found to be superior to most hardwoods in terms of hardness, stability and fire resistance.

Bamboo  board has the additional advantage of being made from  an  abundant, renewable natural resderce bamboo. Unlike trees,  which  take  decades to replace, bamboo groves fully  rejuvenate  within  several years.

The  specialized  machinery  used  for  making  bamboo  flooring, paneling and boards from the raw bamboo to the finished  product, includes  bamboo  cutting,  splitting,  drying,  sizing,  gluing, pressing, planning moulding, sandingand UV curing.

Bamboo flooring is used for living rooms, bedrooms, dining rooms, offices, restaurants, hotels, apartments etc.

INTRODUCTION
USES AND APPLICATION
CHARACTERISTICS & PROPERTIES OF BAMBOO FLOORING/PANELLING
SIZES OF BAMBOO FLOORING/BAMBOO PANELING
BAMBOO AND BAMBOO PLYWOOD
PROPERTIES AND CHARACTERISTICS
BAMBOO MAT BOARD AND TECHNOLOGIES OF BAMBOO BASED PANELS
B.I.S. SPECIFICATION
METHODS OF TESTS FOR ROUND BOMBOOS (AS PER IS: 6874 - 1973)
MOISTURE CONTENT AND SPECIFIC GRAVITY:-
APPARATUS:-
PROCEDURE:-
SPECIFIC GRAVITY:-
SHRINKAGE:-
PROCEDURE:-
STATIC BENDING TEST:-
PROCEDURE:-
MEASUREMENT OF LOAD AND DEFLECTION:-
RECORDING OF DATA AND COMPUTATIONS:-
THE VARIOUS CHARACTERISTICS SHALL BE DETERMINED BY THE FOLLOWING FORMULAE:
MARKET SURVEY
DETAILS OF BAMBOO PLYWOOD EXPORT DATA
WOOD PANEL PRODUCTS
PLYWOOD
*DISTRIBUTION CHANNELS
*RAW MATERIAL SECURITY
GST – A POTENTIAL GAME CHANGER FOR THE ORGANIZED SEGMENT
LAMINATES
MDF
FURNITURE INDUSTRY
OPPORTUNITIES AND THREATS
OPPORTUNITIES
THREATS
OUTLOOK AND OPTIMISM
PLYWOOD INDUSTRY IN INDIA
CENTURY PLY BOARDS:
KITPLY INDUSTRIES:
GREENPLY INDUSTRIES:
NATIONAL PLYWOOD INDUSTRIES:
SARDA PLYWOOD INDUSTRIES LIMITED:
MAYUR PLYWOOD:
BANSAL SALES CORPORATION:
ASIAN PLYWOOD INDUSTRIES:
KRISHNA PLYWOOD:
EURO WOODS AND TIMBER:
GST REGIME MAY BENEFIT
ORGANISED PLYWOOD INDUSTRY
MANUFACTURING PROCESS OF BAMBOO PLYWOOD
PROCESS FLOW CHART
PROCESS IN DETAILS
CUTTING OF BAMBOO
REMOVAL OF OUTER
BAMBOO SPLITTING & SIZING:-
REMOVAL OF INSIDE BAMBOO KNOTS OF OUTSIDE BAMBOO SKIN:-
PROCESSING OF FOUR SIDES OF BAMBOO STRIP TO SIZE REQUIRED:-
DRYER TREATMENT:-
STICK SIZING:-
BAMBOO STRIP GLUING:-
ADHESIVE PREPARATION:-
GLUE/ADHESIVE MIXING:-
SHAPING THE BAMBOO FLOOR BY HYDRAULIC PRESS:-
PLANING OF BAMBOO FLOOR:-
DOUBLE END CUTTING AND SHAPING:-
SANDING:-
COATING OF BAMBOO FLOOR SURFACE WITH UV PRIMER:-
FEATURES OF ROLLER TYPE COATING MACHINE:-
UV CURING:-
PLANING OF BAMBOO SURFACE BY SANDER 2':-
STANDARD ACCESSORIES AND FUNCTIONS OF SANDER 2':-
COATING OF BAMBOO SURFACE WITH UV PRIMER:-
UV CURING & FINISHING:-
GRADING AND INSPECTION:-
SPECIFICATIONS OF PLANT & MACHINERY:-
BIG TYPE ROUND BAMBOO CROSS CUTTING MACHINE
OUTSIDE BAMBOO KNOT REMOVING MACHINE
BAMBOO SPLITTING & SIZING MACHINE
BAMBOO STRIP 2-SIDES REMOVING MACHINE
4 - SIDES PLANING MACHINE
DRYER
4-SIDES PLANING & MOULDING MACHINE
STICK SIZING MACHINE 8'
GLUING MACHINE
BAMBOO FLOORING/BAMBOO BOARD JOINING MACHINE
BAMBOO BOARD 2-SIDES PLANING MACHINE
2-SIDES GROOVING MACHINE
DOUBLE END CUTTING & SHAPING MACHINE
SANDER 2'
ROLLER TYPE COATING MACHINE 2'
UV CURING MACHINE
SANDER 2'
PROCESSING DETAILS OF BAMBOOS
BAMBOO CROSS-CUTTING MACHINE
BAMBOO SPLITTING MACHINE WITH KNIVES
BAMBOO SPLITTING MACHINE WITH CIRCULAR SAWS
BAMBOO WIDTH SIZING, KNOT REMOVING AND PLANING MACHINE
BAMBOO FOUR-SIDE PLANING MACHINE
BAMBOO ONE-SIDE PLANING MACHINE
BAMBOO SLAB MAKING MACHINE
BAMBOO TREATMENT
MANUFACTURING PROCESS OF BAMBOO MAT BOARD
HARVESTING BAMBOO
SPLITTING BAMBOO
KNOT REMOVAL
SLIVER MAKING
DRYING AND WEAVING
STORAGE OF MATS
BOARD MANUFACTURING
RESIN APPLICATION
RESIN DILUTION WITH WATER FOR DIPPING
QUANTITY OF PF RESIN REQUIRED
STABILIZATION AND DRYING OF RESIN COATED MATS
ASSEMBLY
HOT PRESSING
TRIMMING AND CHECKING
TESTING
DETAILS OF RESIN MANUFACTURING
DRY-WET PROCESS TO MANUFACTURE
SLICED BAMBOO VENEER
PRODUCING BAMBOO STRIP AND BOARD
PRODUCING LAMINATED BAMBOO LUMBER
SLICING AND EVALUATION
BAMBOO BOARD MOISTURE CONTENT
QUALITY OF SLICED BAMBOO VENEER
PRODUCTIVITY
CONCLUSIONS
SUPPLIERS OF RAW MATERIALS
MELAMINE UREA FORMALDEHYDE RESIN
SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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