BOPP Films are preferred substrate for food packaging globally because of its inherent
moisture barrier properties, seal ability, high clarity and graphic reproduction and
shelf appeal, best possibilities of the pack being a mono layer/homogeneous structure.

For food packaging, it is prominently used as co-extruded heat sealable reverse
printable film. BOPP Films has a strong demand globally which is driven by expanding
flexible packaging industry.

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BOPP Films are preferred substrate for food packaging globally because of its inherent moisture barrier properties, seal ability, high clarity and graphic reproduction and shelf appeal, best possibilities of the pack being a mono layer/homogeneous structure.

For food packaging, it is prominently used as co-extruded heat sealable reverse printable film. BOPP Films has a strong demand globally which is driven by expanding flexible packaging industry.

It is produced by first making a melt of high molecular polypropylene into a sheet or a thick film through a narrow machine head, and then in a dedicated stretching machine, at a certain temperature and set speed, simultaneously or step by step. A film that is stretched in two perpendicular directions (longitudinal, transverse) and subjected to appropriate cooling or heat treatment or special processing (such as corona, coating, etc.). BOPP film is a very important flexible packaging material. BOPP film is colourless, odourless, tasteless, non-toxic, and has high tensile strength, impact strength, rigidity, toughness and good transparency. BOPP film has low surface energy and needs corona treatment before coating or printing. However, after corona treatment, the BOPP film has good printing adaptability, can be printed in color, and has a beautiful appearance effect, and thus is often used as a surface layer material of the composite film.

BOPP film, a part of the flexible packaging industry has emerged as one of the most popular, high growth films in the world. Lower costs and convenience has added to the growth of BOPP in the past few years, along with other flexible packaging materials. Moreover, the growth in demand for this film has been substantial both in developed as well as emerging markets on account of its recyclable nature and applications in a variety of non-food and food products.

Advantages

The advantages BOPP offers are numerous.

Shelf life extension:

Among all other commonly used plastic films, BOPP films provides excellent moisture barrier & its metallized variant provides better oxygen barrier to product. Both these properties of BOPP films play a key role in food packaging to extend the shelf life of products & thus reduce food waste.

Product quality:

Apart from barrier properties, BOPP film provides consistent and excellent seal integrity because of narrow gauge spread. Good heat seal strength, lower seal initiation temperature, broad sealing window and good machinability further benefits into food packaging industry for protecting food quality.

Sustainability:

BOPP film has a relatively low carbon footprint as compared to other plastic films substrate such as polyester. After cellulose film, BOPP Film is the second most preferred substrate for its eco-friendly nature in flexible food packaging. Because of its low melting point, it requires lower energy to convert from one form to other. Reprocessed granules of BOPP resin are widely used to manufacture injection moulded parts, household items like sitting mats, chair, table, automobile spares etc.

Aesthetic / Graphics:

Excellent transparency in clear BOPP films allows providing high level of aesthetic appeal to product packaging. Half tone printing jobs with multi-colour printing are also carried out with ease on this film for high quality graphics. In white opaque film variant, excellent gloss, high opacity and superb whiteness provides an attractive look to product packaging. Metalized film variety gives superior metallic appearance to stand out your product on the shelf. Because of good surface tension, post lamination operations like foil stamping, UV spot coating and embossing could be carried out to enhance aesthetic look of product packaging.

Density:

It is a unique property that BOPP films have among all other commonly used flexible packaging films. Low density results into more yield during conversion and thus supports less plastic consumption concept per product. Low density results into less weight per roll for the same length of other plastic film which provides ease of material handling.

The global BOPP films market reached a value of US$ 19.0 Billion in 2021. Looking forward, IMARC Group expects the market to reach US$ 25.9 Billion by 2027, exhibiting a CAGR of 5.9% during 2022-2027.

It is intended to prepare a Feasibility Report to install 7500 MT/Year BOPP Film production facilities as a Green Field Project.

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The worldwide demand for BOPP film has been growing rapidly and since 2002, the global BOPP film industry has expanded by 72% with China accounting for the major production and consumption. Geographically, Asia was the largest market for BOPP, followed by Europe, and North America region.

India has the least per capita consumption (100g) of BOPP films among the emerging economies as compared to the of the 2 kg. of developed countries. It clearly shows that with the rising disposable income and population growth, India has the potential to reach the per capita consumption of China which is at 1 Kg.

INTRODUCTION
PROPERTIES OF B.O.P.P
PROPERTIES & CHARACTERISTICS
TYPES OF BOPP FILM
USES AND APPLICATION
RAW MATERIAL
B.I.S. SPECIFICATION
MARKET SURVEY
INSTALLED CAPACITY, PRODUCTION & CAPACITY UTILIZATION OF BOPP FILM
APPARENT CONSUMPTION OF BOPP FILM
ESTIMATED DEMAND
DEMAND SUPPLY GAP
DETAILED EXPORT DATA OF BOPP FILM
DETAILED IMPORT DATA OF BOPP FILM
GLOBAL MARKET POSITION AND FUTURE GROWTHS OF BOPP FILM
METHOD OF BOPP FILM MANUFACTURE
PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS OF BOPP FILMS
PLANT & MACHINERY
TECHNOLOGICAL ADVANCEMENTS IN BOPP FILM
TECHNOLOGY FOR BOPP FILM
PROCESS OUT LINE FOR BOPP FILM
MANUFACTURING PROCESS
ORIENTATION OF B.O.P.P FILM
TECHNICALITIES OF B.O.P.P FILM PRODUCTION
OTHER METHODS
PROCESS FLOW SHEET FOR THE PRODUCTION OF B.O.P.P. FILM BY BLOWN
METHODS
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)
PLANT DETAILS FOR BOPP FILMS

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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POLYPROPYLENE - A CHAIN OF EVENTS:-

     A  chain  is created from that first link  to  which  others become  attached and its final length depends upon the number  it contains. Similarly with polypropylene, there was the creation of that  first vital link, namely its discovery, after  which  other links  in  the  form of  formulations  and  end-use  applications created this most versatile of polymers.

     
Polypropylene  is  one of the world's  major  thermoplastics serving  a wider range of applications than virtually  any  other polymer. This leads to the question, why? What makes this polymer so versdatile and exactly where is it used ?

PROJECT REPORT COVERS:

•         Introduction
•         Uses and Applications
•         Properties
•         Market Survey with future aspects
•         Present Manufacturers
•         B.I.S. Specifications
•         Manufacturing Process with Formulae
•        Cost Economics with Profitability Analysis
•         Capacity
•         Land & Building Requirements with Rates
•         List & Details of Plant and Machinery with their Costs
•         Raw Materials
•         Details/List and Costs
•         Power & Water Requirements
•         Labour/Staff Requirements
•         Utilities and Overheads
•         Total Capital Investment
•         Turnover
•         Cost of Production
•         Break Even Point
•         Profitability
•         Land Man Ratio
•         Suppliers of Plant & Machineries and Raw Materials.

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