Corrugated Board – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Thu, 07 Nov 2019 07:34:36 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Corrugated Board – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 CORRUGATED COLOURED ROOFING GALVANISED IRON SHEET https://projectreports.eiriindia.org/product/corrugated-coloured-roofing-galvanised-iron-sheet/ Thu, 07 Nov 2019 07:34:36 +0000 https://projectreports.eiriindia.org/?post_type=product&p=13200 Galvanized Corrugated Sheets are manufactured using best grade steel and is widely applied in construction industry. Galvanized Corrugated Sheets have excellent corrosion resistance, these Sheets have become the most preferred material for various construction purposes, particularly roofing and walling. The demand for corrugated iron sheet depends mainly on the performance of its end-user (i.e. the construction sector or more specifically the building construction sector). Therefore, the demand for the products under consideration is a derived demand, which depends directly on them performance of its major end – user. The construction sector of the country has undergone tremendous changes and development in recent years. The contribution of the construction sector to the GDP during the period 2001 – 2010 have been growing at annual average growth rate of 13 percent which is above the average annual growth rate of real GDP during the period under consideration (11.4 %), indicating a rise in the share of the construction sector within the overall economy. Moreover, during the GTP period (2010 – 2015), the construction sector is expected to grow at annual average growth rate of 20%. The corrugated galvanized iron sheets are extensively used in various fields e.g. industries sheds, dairy farm sheds, poultry farm sheds etc. for roofing purpose. In recent years, a lot of multi scale projects have taken up the Indian industry by a storm and these levels have given a larger scope for steel companies. The galvanised plain coils/sheets and corrugated sheets (GP/GC) are value - added steel products which are tough, sturdy, light weight, bright and corrosion resistant. In India these are produced in the thickness range of 0.15 mm to 2.0 mm and width range of 800 mm to 1560 mm. The function of the zinc layer is mainly three fold: To retain the steel intact with its full initial strength; to provide the surface a more pleasing appearance and to increase the life of any suitable organic finishing system applied over it.

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]]> INTRODUCTION
USES AND APPLICATIONS
PROPERTIES
APPLICATIONS
B.I.S. SPECIFICATION
MANUFACTURING PROCESS
(1) PROCESS OF GALVANIZING
HOT-DIP GALVANIZING
METHODS OF HOT DIP GALVANISING
(A) BATCH PROCESS
(B) CONTINUOUS PROCESS
HOT-DIP GALVANIZING ON CONTINUOUS LINES
(A) PREPARATION OF BLACK COILS
(B) CLEANING
(C) ANNEALING AND COOLING
(D) ZINC BATH MANAGEMENT AND ALLOYING REACTIONS
COATING WEIGHT [MASS] CONTROL AND MEASUREMENT
POST TREATMENTS
(A) TEMPER PASSING
(B) LEVELING
(C) CHEMICAL TREATMENT
(D) INSPECTION
(E) OILING AND RECOILING
(2) COLOURING PROCESS OF G.I SHEET
COATING PROCESS
TESTS CONDUCTED FOR QUALITY CHECK OF THE COATED STEEL
(3) CORRUGATION PROCESS OF G.I COLOURING SHEET
PROCESS FLOW CHART
QUALITY CONTROL
VARIOUS QUALITY CONTROL TEST INCLUDE
PLANT DESCRIPTION
1. CONTINIOUS GALVANISING LINE
GALVANIZING BASICS
ZINC
WHY ZINC IS ONLY USED:
SALIENT FEATURES
LINE DIAGRAM OF CGL
COMPONENTS OF LINE:-
DEGREASING SECTION
FURNACE SECTION
PRE HEAT FURNACE:-
RADIANT TUBE FURNACE (RTF):-
SOAKING ZONE:-
JET COOLING:-
ZINC POT:-
COOLING TOWER
Q-TANK
(2) COLOUR COATING LINE
COMPONENTS:-
MARKET OVERVIEW
FEW INDIAN MAJOR PLAYERS ARE AS UNDER
INDIAN GALVANIZED STEEL INDUSTRY
APPLICATIONS OF GALVANIZED STEEL PRODUCTS
SECTOR CONSUMPTION PATTERN
APPLICATIONS OF METAL ROOFS
PROBLEMS WITH METAL ROOFS
LOW ACCEPTANCE
LIMITED COLOUR PALETTE
COST
UNWILLINGNESS TO TAKE ONUS OF QUALITY/SAFETY
OUTLOOK 56
METAL ROOFS AND ITS INSTALLATION
MATERIAL FOR METAL ROOFING
CHOOSE YOUR METAL ROOFING
ADVANTAGES OF A METAL ROOF
INSTALLING A METAL ROOFS
B. PROCESS IN INSTALLING A METAL ROOF
CHALLENGES OF INSTALLING METAL ROOFING
ROOFING MARKET
GLOBAL ROOFING MARKET: SNAPSHOT
RISING DEMAND FOR ECO-FRIENDLY ROOFING COULD SHAPE ROOFING MARKET
ASIA PACIFIC LIKELY TO SUSTAIN STRONG POSITION IN GLOBAL ROOFING MARKET
INDUSTRY INSIGHTS
HOUSEHOLD SIZE
RESIDENTIAL DENSITY
INCOME DISTRIBUTION
HOUSING CONDITION AND OBSOLESCENCE FACTOR
HOUSEHOLDS PER ROOM AND CONGESTION FACTOR
SLUMS
HOUSING SHORTAGE AND NEED
PROPOSED HOUSING POLICY
PRIVATE SECTOR PARTICIPATION
ROLE OF GOVERNMENTAL
HOUSES OF DIFFERENT INCOME CATEGORIES
GROUP HOUSING SCHEMES
URBAN VILLAGES
CONCEPT OF CITY WITHOUT SLUMS
URBAN RENEWAL
AREA FOR RENEWAL
GUIDELINES FOR URBAN RENEWAL1
HOUSING & SLUMS
HOUSING
SLUM POPULATION
BASIC SERVICES FOR URBAN POOR (BSUP) PROGRAM IN JAMMU
ISSUES
MIGRATION
FUTURE HOUSING DEMAND
PROPOSED HOUSING POLICY
HOUSING FOR URBAN POOR:
DETAILED EXPORT DATA OF ROOFING SHEET
ROOFING INDUSTRY STATISTICS AND TRENDS
CURRENT MARKET
MAJORITY OF CONTRACTORS ARE CENTERED IN THE FOLLOWING STATES:
INDUSTRY LEADERS
HIGH PERFORMANCE PVC SINGLE PLY ROOFING
INDUSTRY MATERIALS
ROOFING INDUSTRY COMPLAINT TRENDS
THE MOST POPULAR DOCUMENT REASONS FOR COMPLAINTS ARE:
PROCESS FLOW CHART FOR CONTINIOUS COIL GALVANISING LINE
PROCESS FLOW CHART FOR COLOUR COATING LINE
PROCESS FLOW CHART FOR CORRUGATION LINE
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF ROOFING SHEET
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S STRIP COILS
SUPPLIERS OF ZINC INGOT
SUPPLIERS OF CASTIC SODA
SUPPLIERS OF HYDROCLORIC ACID
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF COATING POWDER
SUPPLIERS OF PAINTS
SUPPLIERS OF PLANT AND MACHINERIES
INDIAN SUPPLIERS OF CONTINIOUS GALVANISING LINE
FOREIGN SUPPLIERS OF CONTINIOUS GALVANISING LINE
INDIAN SUPPLIERS OF COLOUR COATING LINE
FOREIGN SUPPLIERS OF COLOUR COATING LINE
INDIAN SUPPLIERS METAL CORRUGATED ROOFING SHEET LINE
FOREIGN SUPPLIERS OF METAL SHEET CORRUGATION LINE
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
LIST OF PLANT & MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> CORRUGATED BOARD AND BOXES – AUTOMATIC PLANT (CHINA MACHINE BASED) https://projectreports.eiriindia.org/product/corrugated-board-boxes-automatic-plant-china-machine-based/ Wed, 17 Oct 2018 12:45:15 +0000 https://projectreports.eiriindia.org/?post_type=product&p=11887 Corrugated Boxes (Printed or Plain) unit have got tremendous demand in India and throughout the world. The boxes are being used in almost all industries including Electronics, Food, Electrical, Paint and many others. Though there are many units manufacturing these boxes, still there is a great demand of this product. All the plant and equipments are available in India and China and other part of the world. We have recently prepared a detailed techno economic feasibility report on this industry covering all the following contents, the report will help the entrepreneurs to start his own unit in India and abroad. Packaging products demand are growing in the world at a rapid pace.  The benefits of corrugated board and boxes (printed and Plain) to other packaging materials may be summed as follows:
1.        Light weight.
2         Minimum/Low cost.
3.        Easy setting up and letting.
4.        Small storage space required.
5.        Cushioning property
6.        Easy handling/Operative.
7.        Adaptability and accepted to interior packing.
8.        Beautiful and Attractive printing.
9.        Wide source of supply.
Corrugating boxes are made from corrugating fibre board which is a structure formed by glueing a liner board to one or both faces of a corrugated member.
The main/common types of corrugated fibre boards are:
Single Face Corrugated Fibre Boards:
Single face corrugated fibre board is made by gluing a flat sheet of liner board to a sheet of corrugated machine and formed into a series of arches. Single face board provide a considerable amount of cushioning for any product packed in it.  These corrugated boards are mainly used for packaging of interior packing.

Contents covering in the project report :

INTRODUCTION
THE COMMON TYPES OF CORRUGATED FIBRE BOARDS ARE:
SINGLE FACED CORRUGATED FIBRE BOARDS:
DOUBLE FACED CORRUGATED FIBRE BOARDS:
DOUBLE WALL CORRUGATED FIBRE BOARDS:
TRIPPLE WALL CORRUGATED FIBRE BOARDS:
CONSTRUCTION & PROPERTIES
TYPES OF BOARDS
B FLUTE SINGLE FACE BOARD
A FLUTE DOBLE FACE BOARD
A & A FLUTE DOUBLE WALL BOARD
A & B DOUBLE WALL BOARD
PRODUCT USES & APPLICATIONS
MARKET SURVEY
THE MAJOR USER INDUSTRIES OF THIS VERSATILE PACKING MATERIAL ARE:
WORLD CORRUGATED BOXES MARKET
CHINA, INDIA TO BE FASTEST GROWING NATIONAL MARKETS
RECYCLED BOARD TO LEAD CONTAINERBOARD DEMAND
DEMAND & SUPPLY, COMPETITION - CORRUGATED BOXES
CORRUGATION: FUTURE TRENDS
THE INDIAN PACKAGING INDUSTRY’S GROWTH CAN BE SPURRED
THROUGH TECHNOLOGY
RAW MATERIALS
KRAFT PAPER:-
CORRUGATING MEDIUM:-
LINER BOARDS:-
CARD BOARD:-
ADHESIVE:-
SODIUM SILICATE:-
STARCH:-
TESTING    33
RESEARCH AND DEVELOPMENT
1.   HONEY COMB BOARDS:
2.   CROSS-FLUTED BOARD:-
3.   HESSIAN LAMINATED BOARD:-
4.   MOLDED CORRUGATED PULP:-
PRESENT PRODUCTION AND GROWTH PROSPECTS
B.I.S. SPECIFICATION
TYPES OF CORRUGATIONS
PROCESS OF MANUFACTURE
BOX MAKING:-
REGULAR SLOTTED CARTON
2.   OVERLAP SLOTTED CARTON:-
3.   CENTRE SPECIAL SLOTTED CARTON.
4.   CENTRE SPECIAL OVERLAP SLOTTED CARTON
5.   FULL OVERLAP SLOTTED CARTON (FOL)
6.   CENTRE SPECIAL FULL OVERLAP SLOTTED CARTON (CSFOL)
7.   HALF SLOTTED CARTON WITH COVER (SPTHS)
8.   HALF SLOTTED CARTON WITH HALF SLOTTED PARTIAL COVER (PTHS)
9    FULL TELESCOPE HALF SLOTTED CARTON (FTHS)
10.  DESIGN STYLE CARTON WITH COVER (SCD)
11.  FULL TELESCOPE DESIGN STYLE CARTON (FTD)
12.  PARTIAL TELESCOPE DESIGN STYLE CARTON (FTD)
13.  DOUBLE COVER CARTON (DC)
14.  INTERLOCKING DOUBLE COVER CARTON:-
15.  BLISS CARTONS (NO. 2 & NO. 4 STYLE)
16.  DOUBLE THICKNESS SCORE LINE BOXES :-
17.  DOUBLE SLIDE CARTONS (DS)
18.  TRIBLE SLIDE CARTON (TS)
PROCESS FLOW DIAGRAM
MACHINES REQUIRED & THEIR DESCRIPTION
SINGLE FACE CORRUGATING MACHINE:-
BOARD CUTTING MACHINE:-
PASTING MACHINE
SHEET PRESS:
HEAVY DUTY ECCENTRIC SLOTTER:
CORRUGATING SHEET PRINTING MACHINE:-
4.   BAR ROTARY CUTTING & CREASING MACHINE
TECHNICAL DATA:-
PARTITION SLOTTER:
FLOW CHART OF MANUFACTURING PROCESS
CORRUGATING ADHESIVE
EXAMPLE 1
EXAMPLE 2
EXAMPLE 3
EXAMPLE 4
EXAMPLE 5
LOCATION
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
FOR CORRUGATED BOARD AND BOXES
M.S. ENTERPRISES
LAMINATING MACHINE
KRAFT PAPER
CARDBOARD
KRAFT LINER BOARD
LAMINATION ADHESIVE
PRINTING INKS & OTHER SUPPLIES
LIST OF THE MACHINES (CHINA MAKE)

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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]]> CORRUGATED BOARD AND BOXES (AUTOMATIC PLANT) CAP: 20TPD https://projectreports.eiriindia.org/product/corrugated-board-and-boxes-automatic-plant-cap-20tpd/ Fri, 24 Jul 2015 13:48:44 +0000 http://projectreports.eiriindia.org/?post_type=product&p=5422      The materials now available for packaging are paper and paper products, metal containers and foils, glass, plastics-rigid and flexible, cellulosic films, textiles including jute, woven plastics and wood. Among the packaging materials, paper and paper based products continue to occupy a predominent place. Paper based materials used for packaging include bleached and unbleached kraft, corrugated and solid fiber boards and a large variety of converted items like wax coated, plastic coated, bitumen coated etc. Corrugated and solid fibre board boxes have replaced the conventional wooden boxes as transport containers because of their light weight and satisfactory strength. There are, however, several areas in which this sector is laggin behind the developed countries; they include mainly production of parchment paper for use in packaging of biscuits etc. Sack Kraft paper and high strength Kraft for producing corrugated fibre board of good strength characteristics.

•    INTRODUCTION
•    CONSTRUCTION & PROPERTIES
•    TYPES OF BOARDS
•    PRODUCT USES & APPLICATIONS
•    MARKET SURVEY
•    THE INDIAN PACKAGING INDUSTRY’S GROWTH CAN BE SPURRED
THROUGH TECHNOLOGY
•    RAW MATERIALS
•    TESTING
•    RESEARCH AND DEVELOPMENT
•    PRESENT PRODUCTION AND GROWTH PROSPECTS
•    B.I.S. SPECIFICATION
•    TYPES OF CORRUGATIONS
•    PROCESS OF MANUFACTURE
•    PROCESS FLOW DIAGRAM
•    MACHINES REQUIRED & THEIR DESCRIPTION
•    FLOW CHART OF MANUFACTURING PROCESS
•    CORRUGATING ADHESIVE
•    LOCATION
•    PLANT LAY OUT
•    SUPPLIERS OF PLANT AND MACHINERY FOR CORRUGATED BOXES

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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