Project report on Denim Cloth - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/denim-cloth/ We Create Industrialist Sat, 24 Aug 2019 12:07:15 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.1 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Project report on Denim Cloth - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/denim-cloth/ 32 32 DENIM FABRIC MANUFACTURING https://projectreports.eiriindia.org/product/denim-fabric-manufacturing/ Sat, 24 Aug 2019 12:07:14 +0000 https://projectreports.eiriindia.org/?post_type=product&p=13038 Denim is a firm durable twill cotton fabric which woven with colored warp and white filling threads. Technically speaking, denim is a warp faced twill weave fabric. Here coarse and lower yarn count is used. So it is heavy fabric. Denim is one of the oldest types of work cloths that is available in the fashion world. It is used for its durability and comfort. Denim comes from the French phrase “Serge de Nimes”. The 17th century “Serge de Nimes” was introduced in French. Those fabrics were produced by using a mixture of cotton and wool. Some historians believe that it was first worn by sailors of Portugal. Initially it was worn by mechanics and miners. In the 21st century denim comes in many different styles including carpenters, sportswear, khakis, chinos and combat. Now it is true that the millions of people around the world favorite choice is denim cloth. Cloth food and shelter are the basic needs of every human being. In the early years of human existence human beings covered themselves with leaves and other such raw Products so as to protect themselves against the natural conditions with the passage of time man began in search for an alternative and a much better way to protect himself and thus developed hand woven cloth slowly and gradually the technique of cloth making gained momentum as a result of which a fine variety of clothes come into existence. Today with the rapid industrialization. There have been new innovations in the technique of clothe manufacturing. In India cotton has been the most popular and most widely used cloth amongst the other varieties of cloth. But with fashion at its peak. Denim cloth came into existence which consists of a fairly large percentage of cotton. Denim cloth was more popular in the western countries since the early 60's while India was manufacturing Khadi cloth. But today as all set with fashion catching up, Denim Jeans, Jackets etc. have become a dream of every youth Denim cloth is thick and keeps the body warms. Most of the Denim cloth is utilized in the manufacture of Jeans and Jackets. There are a variety of shades Blues, Blacks etc. With Denim coming enormously in vigil with fashion conscious seat of society. This area possesses a high Potential and has a great demand, which needs to be exploited. The use of Denim Cloth for multifarious purposes makes it most versatile demandable item. The use of Denim cloth also attributes to its long lasting quantity of the fabric i.e. the span of the usages of Denim items is elongated making it move popular in the modern fashion conscious society where apparel also attributes a new dimensions to human personality.

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]]> INTRODUCTION
TYPES OF DENIM FABRIC
1. DRY DENIM
2. SELVEDGE DENIM
3. STRETCH DENIM
4. COLOR DENIM
5. REVERSE DENIM
6. VINTAGE DENIM
USES AND APPLICATION
PROPERTIES
DETAILS OF DENIM YARN
COMMON YARN SIZES FOR DENIM
YARN SPINNING SYSTEMS
SPECIALTY YARNS
STRUCTURED DENIM YARNS
ELASTIC DENIM YARNS
OVERVIEW OF THE DENIM MARKET (INDIAN & GLOBAL)
INDIA’S DENIM MARKET
INDIA’S DENIM STORY
DEMAND DRIVERS AND POPULARITY
GROWTH PROSPECTS AND TRIGGERS
DENIM EXPORTS
MARKET SURVEY
FEW POSITIVE FACTORS ENCOURAGING THE DENIM MARKETS IN INDIA
MARKET SIZE AND GROWTH
COMPARISON WITH DENIM CONSUMPTION OF SOME OTHER COUNTRIES
CITY-WISE DISTRIBUTION OF DENIM MARKET
PRESENCE OF BRANDS
DRIVING FACTORS FOR DENIM MARKET
SOME OF THE KEY DRIVING FACTORS FOR THE DENIM MARKET IN INDIA ARE
DENIM VALUE CHAIN IN INDIA
SELECT TRENDS IN DENIM MARKET
SOME OF THE KEY TRENDS IN DENIM MARKET ARE
ISSUES & CHALLENGES FOR DENIM MARKET
CONCLUSION
MARKET POSITION OF DENIM WEAR OF GST STRUCTURE
DENIM MARKET SIZE AND GROWTH
INCREASING DENIM AFFINITY
PRICE SEGMENTATION
KEY TRENDS AND GROWTH DRIVERS
CONCLUSION
B.I.S. SPECIFICATION
TYPES OF STONE WASH & THEIR EFFECTS ON THE DENIM FABRIC
PUMICE STONE USAGE IN STONE WASH
DISADVANTAGES OF PUMICE STONE USAGE
ALTERNATE METHODS FOR STONEWASHING
CELLULOSE METHOD
DISADVANTAGES OF CELLULOSE TREATMENT
LATEST PROCESS OF STONE WASH – PERLITE
MODERN STONE-WASHED JEANS, BIOSTONEING TECHNIQUE
RINSE (WATER) WASH
STONE WASH
OVERYDYE
DIRTY WASH
DESTROYED/DAMAGED/USED/WHISKERS
LASER MARKING/SPRAY PAINTING, ETC
OBJECTS OF INVENTION
FOAMING AGENTS
FOAM STABILISERS
THE INVENTION IS FURTHER DESCRIBED IN THE FOLLOWING EXAMPLES
DENIM GARMENT PROCESSING THE ECO-FRIENDLY WAY
ADVANTAGES OF GARMENT PROCESSING
DESIZING
ADVANTAGES OF ENZYMATIC DESIZING OVER TRADITIONAL DESIZING
STONE WASH EFFECT
ENZYME WASH
CELLULOSE ENZYME IS CLASSIFIED INTO TWO CLASSES
ADVANTAGE OF ENZYME WASHING
DENIM BLEACHING
LIMITATIONS
3-E BLEACHING CONCEPT FOR DENIM
ADVANTAGES
LIMITATIONS
ENZYMATIC ANTI-BACK STAINING AGENT-PROTEASE
SELECTION OF DENIM FABRIC
ADVANTAGES OF SAND BLASTING PROCESS
MECHANICAL ABRASION
ADVANTAGES OF THESE PROCESSES
OZONE FADING
WATERJET FADING
SINGLE-BATH STONE-WASHING AND TINTING TECHNIQUE
ALTERNATE TO PUMICE STONE
THE ADVANTAGE OF USING SUCH TYPE OF PRODUCTS ARE
MANUFACTURE OF DENIM
SPINNING
OPEN END SPINNING
RING SPINNING
FABRIC WEAVING
A. GREY YARN ON CONES
B. WARPING ON SECTIONAL/ DIRECT WARPING
C. SIZING OF YARN IN SET/ BEAM TO BEAM POSITION
D. DRAWING–IN
E. BEAM GAITING OR KNOTTING ON LOOM
F. WEAVING
AIRJET LOOMS
FINISHING
A. GREY FABRIC
B. DENIM FABRIC
C. SHEET DYEING PROCESS
D. MAKING-UP
DISPATCH
WARP PREPARATION – DYEING AND SIZING PROCESSES
CONTINUOUS INDIGO-ROPE DYEING AND SIZING
CONTINUOUS INDIGO DYEING AND SIZING
INDIGO-BACK BEAM DYEING AND SIZING
WEAVING
FINISHING
SEQUENCES IN DENIM FABRIC MANUFACTURE
YARN FOR DENIM
DYEING AND SIZING PROCESS OF DENIM YARN
1. CONTINUOUS INDIGO ROPE DYEING AND SIZING
2. CONTINUOUS INDIGO DYEING AND SIZING
3. INDIGO BACK BEAM DYEING AND SIZING
WEAVING PROCESS OF DENIM FABRIC
FINISHING PROCESS OF DENIM FABRICS
DENIM FABRIC DYEING
DENIM WASHING PROCESS
1. MECHANICAL WASH
2. CHEMICAL WASH
POPULAR WASHING OF DENIM FABRIC
GARMENT WASHING
STONE WASH
ACID WASH
ENZYME WASH
BLEACHING WASH
FINISHING PROCESS OF DENIM GARMENTS
PROCESS IN DETAILS FOR DENIM FABRIC MANUFACTURE
WARPING 77
TYPES OF CREELS
TRAVELING PACKAGE CREELS
MAGAZINE CREELS
BALL WARPING
BEAM WARPING
DYEING AND SLASHING WARP YARNS FOR DENIM
ROPE DYEING
SLASHER DYEING
BEAM DYEING
UNDYED DENIM
RE-BEAMING
SLASHING (SIZING)
DRAWING-IN AND TYING-IN OF WARP YARNS
WEAVING DENIM FABRICS
STRUCTURE OF DENIM FABRICS
YARN FLOW IN WEAVING
BASIC WEAVING MOTIONS
SHEDDING
FILLING INSERTION
BEAT UP
WARP LEFT OFF
FABRIC TAKE UP
TYPICAL DENIM CONSTRUCTIONS, WEAVES, AND WEIGHTS
YARN TWIST DIRECTION AND TWILL LINE DIRECTION
DETAILS OF DYEING
KIERING (SCOURING)
DETAILS OF SCOURING PROCESS
BLEACHING
BLEACHING WITH HYDROGEN PEROXIDE
DETAILS OF BLEACHING PROCESS
BLEACHING
HYPOCHLORITES
HYDROGEN PEROXIDE
DYEING
DYEING MACHINES
DYEING OF DENIM CLOTH
DYEING OR JIGGERS
DETAILS OF DYEING PROCESS
DYIENG
DYEING MACHINES
MORDANT DYESTUFFS
DIRECT DYESTUFFS
VAT DYESTUFFS
DRYING
DETAILS OF DRYING PROCESS
MECHANICAL REMOVAL
DRYING
PRINTING OF COTTON FABRIC
FINISHING
FINISHING
PROCESS FLOW DIAGRAM FOR DENIM FABRIC MANUFACTURE
STEPS & DENIM WASHING
PRE TREATMENT
ENZYME & STORE WASHING
CLEAN UP
BLEACHING
TINTING/DYEING
SOFTENING PROCESS
FLOW CHART OF DENIM PRODUCTION
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES
DYEING MACHINE
SCOURING MACHINE
EFFLUENT TREATMENT PLANT
BOILERS
LABORATORY TESTING EQUIPMENT
ETP PLANTS
SUPPLIERS OF RAW MATERIALS
STRENGTHS AND WEAKNESSES OF DENIM FABRIC
MANUFACTURERS/SUPPLIERS/EXPORTERS OF DENIM FABRICS
LIST OF TOP DENIM FABRIC MANUFACTURING COMPANY IN THE WORLD

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> DENIM GARMENTS (DENIM CLOTH WILL BE PURCHASED FROM MARKET AND CONVERTED TO GARMENTS WITH 50 MACHINES) https://projectreports.eiriindia.org/product/denim-garments-denim-cloth-will-purchased-market-converted-garments-50-machines/ Thu, 08 Feb 2018 07:03:42 +0000 http://projectreports.eiriindia.org/?post_type=product&p=11244 The word `DENIM' is almost synonymously used for high fashion garments. `DENIM' has become so popular throughout the world today that the moment this magic word is heard, it conjures up in one's mind visions of a blue garment with unique and elegant appearance. This classic fabric has been in use aross the world for a long time. However, the appearance of this fabric is continuously being modified to appeal to the varied fashion trends of different generations. In many respects fashion trends have dictated how the fabrics and garments should look and accoordingly the processing techniques have been changed. Today, the consumer literally has numerous choices of unwashed and pre-washed garments suit individual tastes.
What is Denim?
Denim fabric can be defined as a warp faced twill fabric made from yarn dyed warp and undyed weft yarn. The count of the yarn used varies between 6 and 12. In general, indigo-vat dye is used for colouring the warp yarn. More than 5000 years before the development of synthetic dyes, before the development of synthetic dyes, natural indigo dye was being used. Evidence for this ha sbeen obtained by the presence of indigo dyed garments and blankets form ancient tombs and graves. The indigo plant is cultivated in India, China, Japan and South America. Indigo is structurally a vat class of dye, which in its pigment state is insoluble in water, alkali or acid. Like other vat dyes, this dye must be vatted to apply it to cellulosic fibre. This reduced dye has moderate affinity for cellulose. The basic steps involved in the application of indigo dye to cellulosic fibres are:
1.    Conversion of the insoluble dye molecules into the soluble leuco form by alkaline reducing conditions.
2.    Absorption of the leuco compound by the fibre.
3.    Conversion of solubilised dye back to the insoluble form by oxidation.
4.    After treatment of the dyed material by washing to remove unfixed loose dye particles.

Indigo dye is generally applied to cotton, either in fibre form or yarn form. The actual indigo shade on the yarn is developed by controlled impregnation and oxidation steps. In a continuous indigo dyeing operation, multiple dips and air oxidation of the substrate and sufficient washing to remove loosely held particles, if followed. The indigo dye molecule is very large and it does not penetrate deeply into the fibre, resulting in ring dyeing. It is this white cetre and dyed oouter ring that results in the characteristic abrasion patterns on garments made form indigo dyed fabric.

INTRODUCTION
WHAT IS DENIM?
B.I.S. SPECIFICATION
FOR BLEACHING AND DYEING:
FOR PACKING MATERIALS:
PROPERTIES OF DENIM FABRIC
TYPES OF DENIM FABRIC
ALL THE ABOVE
THE MENSWEAR MARKET
MARKET SIZE AND GROWTH PROJECTIONS
HIGH GROWTH CATEGORIES
MARKET TRENDS
THE WOMENS WEAR MARKET
MARKET SIZE AND GROWTH PROJECTIONS
HIGH GROWTH CATEGORIES
MARKET TRENDS
THE INNERWEAR CATEGORY
THE MEN’S INNERWEAR MARKET
THE WOMEN’S INNERWEAR MARKET
PRICE-BASED MARKET SEGMENTATION
LOOKING TO THE FUTURE
DENIM MARKET IN INDIA
SOME OF THE KEY DRIVING FACTORS FOR THE DENIM MARKET
IN INDIA ARE:
SOME OF THE KEY TRENDS IN DENIM MARKET ARE:
IMPACT OF MAKE IN INDIA
ON THE DENIM MANUFACTURING INDUSTRY
MAKE IN INDIA FOR THE TEXTILE SECTOR
INDIA’S DENIM POTENTIAL
MANUFACTURING PROCESS OF DENIM GARMENTS
PROCESS FLOW DIAGRAM
DETAILS OF DENIM GARMENTS MANUFACTURE
DENIM GARMENT DESIGN PROCESS
DENIM CLOTHING MANUFACTURE
TAGGING AND DISTRIBUTION
PROCESS OF DENIM FABRIC GARMENT WASHING
YARN FOR DENIM:
DYEING AND SIZING PROCESS OF DENIM YARN:
WEAVING PROCESS OF DENIM FABRIC:
FINISHING PROCESS OF DENIM FABRICS:
DENIM FABRIC DYEING:
DENIM WASHING PROCESS:
POPULAR WASHING OF DENIM FABRIC:
GARMENT WASHING:
STONE WASH:
ACID WASH:
ENZYME WASH:
BLEACHING WASH:
FINISHING PROCESS OF DENIM GARMENTS:
DENIM WASHING AND FINISHING PROCEDURE
DENIM FINISHING AND PROCEDURES:
STONE WASHING:
ENZYME WASHING
BLEACH WASHING
ICE OR SNOW WASHING
SAND BLASTING
DETAILS OF DYEING & BLEACHING
PREPARATION OF STOCK VAT:-
IN THE DYEING OPERATING THERE ARE THREE CLASSES OF DYE STUFFS
CONDITIONS REQUIRED IN DYEING:-
DYEING BY JIGGER METHOD
BLEACHING:
BLEACHING PROCESS
BLEACHING OR CHEMICKING:
PREPARATION OF THE BLEACHING SOLUTION:
METHOD OF BLEACHING:
BLEACHING:
WASHING:
RINSING OR WASHING:
WASHING MACHINES:
DETAILS OF DRYING PROCESS
MECHANICAL REMOVAL:
DRYING:
FORMULATIONS OF INDIGO STOCK VAT
INTERNATIONAL STANDARDS FOR DENIM EXPORTS
FORMULATION FOR STOCK VAT:-
PROCESS:-
OUTLINE OF THE PROCESS (JIGGER PROCESS)
JIGGER MACHINE:
FINISHING:-
FINISHING PROCESS
THE CREASE RESISTING FINISH
STITCHING OF GARMENTS
IN CONCLUSION, A FEW SPECIAL TIPS ON STITCHING JEANS:
PROCESS FLOW SHEET FOR MANUFACTURE OF JEANS OPERATIONAL
FLOW IN JEANS MANUFACTURING: CHAIN SYSTEM
OPERATIONAL FLOW IN JACKETS MANUFACTURING: SINGLE TAILOR
SYSTEM
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
HYDRO EXTRACTOR
BOILERS

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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