The open part of the bargain might be fitted with a hypodermic needle, a spout or tubing to coordinate the stream into and out of the barrel. Syringes are as often as possible utilized in clinical medication to control infusions, imbue intravenous treatment into the circulatory system, apply mixes, for example, paste or oil, and draw/measure fluids.

Disposable Syringe is an instrument which is used for injecting any liquid into the body of human beings or of animals. It consists of a cylinder and an air tight piston. These syringes are used for injecting the medicine into the body or into the nerve of the body which are not possible to take in through mouth or takes much time in mixing with blood.

These syringes are available in sizes varying from 2 C.C. to 100 C.C. Most popular and commonly used sizes are 2 C.C., and 5 C.C. Other sizes are also frequently used but upto lesser extent.

In this project, we are manufacturing the disposable syringes with the sizes are 2 ml, 5 ml, 20 ml and 50 ml.

Previously glass was used for making these syringes; the most commonly used glass is Pyrex glass. This glass is shock-resistant, temperature-resistant and has low thermal co-efficient of expansion. But with the development of plastic technology, this glass has been substituted by high grade plastics. Plastic can be used in place of glass for making syringes without any problem.

Plastic syringes are becoming more popular in the medical world due to its lower cost and higher accuracy. To test the efficiency of a syringe, close the tip with a finger and attempt to withdraw the plunger or piston. If the plunger and barrel fit perfectly, the vacuum created in the cylinder will prevent withdrawal of the plunger. The plunger should not be pulled to return rapidly due to the vacuum created or the barrel may be cracked.

With the development of pharmaceutical industries the use of syringes has also developed. About 70% pharmaceutical industries are in small scale sector. The output of the small scale sector covers a wide spectrum of formulations, which includes antibiotics vitamins, anti T.B. drugs, ant dysentery drugs, anti-rheumatics, haematinies, hormonal preparations, tranquilizers, analgesics and anti-phyreties. Indeed this is a very wider range of product mix. About 50 percent of the above listed drugs are injectable and for that purpose syringes are required.
Disposable Syringes are being used by doctors to inject medicines through intravenous or intramuscular ways for the treatment of diseases & also by research & development personnel. Disposable syringes are made of plastic material and are used in the field of medical and veterinary science. Due to their availability in sterilized condition, ready to use, and cost effectiveness, disposable syringes are fast replacing the age-old glass syringes. Moreover, the horror of AIDS worldwide has almost dispensed with the reuse of syringes and the demand of disposable syringes has increased phenomenally. Disposable syringes are mostly injection molded from polypropylene. Syringes are available in sizes of 1 ml, 2 ml, 5 ml and 10 ml, 50ml in a variety of designs and consist of either two or three components construction. The number and size of injection moulding machines required depend upon syringe construction, number of mould cavities, annual production.

Disposable Syringes made of plastic Material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance. Which is based mainly on the advantages it offers regarding cost and hygienic applications.

The manufacture of plastic syringes has been developed to such a degree that the products now satisfy the requirements and standards set by Hospital and physicians. At the same time they offer the best possible technique of application to the physician and the highest possible degree of safety to the patient.

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The word "syringe" is derived from the Greek σύριγξ (syrinx, meaning "tube") via back-formation of a new singular from its Greek-type plural "syringes" (σύριγγες).

Sectors in the syringe and needle market include disposable and safety syringes, injection pens, needleless injectors, insulin pumps, and specialty needles. Hypodermic syringes are used with hypodermic needles to inject liquid or gases into body tissues, or to remove from the body. Injecting of air into a blood vessel is hazardous, as it may cause an air embolism; preventing embolisms by removing air from the syringe is one of the reasons for the familiar image of holding a hypodermic syringe pointing upward, tapping it, and expelling a small amount of liquid before an injection into the bloodstream.

The barrel of a syringe is made of plastic or glass, usually has graduated marks indicating the volume of fluid in the syringe, and is nearly always transparent. Glass syringes may be sterilized in an autoclave. However, most modern medical syringes are plastic with a rubber piston, because this type seals much better between the piston and the barrel and because they are cheap enough to dispose of after being used only once, reducing the risk of spreading blood-borne diseases. Reuse of needles and syringes has caused spread of diseases, especially HIV and hepatitis, among intravenous drug users. Syringes are, however, commonly reused by diabetics, and this is safe if the syringe is only used by one person.[3] In medical settings, single-use needles and syringes effectively reduce the risk of cross-contamination.

Medical syringes are sometimes used without a needle for orally administering liquid medicines to young children or animals, or milk to small young animals, because the dose can be measured accurately and it is easier to squirt the medicine into the subject's mouth instead of coaxing the subject to drink out of a measuring spoon.

Tip designs

Syringes come with a number of designs for the area in which the blade locks to the syringe body. Perhaps the most well known of these is the Luer lock, which simply twists the two together.

Bodies featuring a small, plain connection are known as slip tips and are useful for when the syringe is being connected to something not featuring a screw lock mechanism.

Similar to this is the catheter tip, which is essentially a slip tip but longer and tapered, making it good for pushing into things where there the plastic taper can form a tight seal. These can also be used for rinsing out wounds or large abscesses in veterinary use.

There is also an eccentric tip, where the nozzle at the end of the syringe is not in the centre of the syringe but at the side. This causes the blade attached to the syringe to lie almost in line with the walls of the syringe itself and they are used when the blade needs to get very close to parallel with the skin (when injecting into a surface vein or artery for example).

Standard U-100 insulin syringes Insulin syringes are marked in insulin "units".

Syringes for insulin users are designed for standard U-100 insulin. The dilution of insulin is such that 1 mL of insulin fluid has 100 standard "units" of insulin.[5] Since insulin vials are typically 10 mL, each vial has 1000 units.

INTRODUCTION
USES AND APPLICATION
B.I.S SPECIFICATION
MARKET POSITION
PRODUCTION OF SYRINGES AND NEEDLES
MARKET SURVEY (GLOBAL)
BASIS AND PRESUMPTION
MANUFACTURERS AND SUPPLIERS OF DISPOSABLE SYRINGES
PROPERTIES AND TESTING OF HYPODERMIC NEEDLE
DETAILS OF INSULIN SYRINGES
VETERINERY SYRINGES
DEFECTS IN SYRINGES
RAW MATERIALS
NEEDLE GAUGE COMPARISON CHART
PROPERTIES OF NEEDLE
PROCESSING DETAILS OF DISPOSABLE SYRINGES AND NEEDLE
QUALITY CONTROL
DESIGN AND RAW MATERIALS OF HYPODERMIC SYRINGES
RAW MATERIALS
DISPOSABLE SYRINGE TECHNCAL ANALYSIS
BLOCK DIAGRAM FOR MAKING DISPOSABLE NEEDLES
MANUFACTURING PROCESS OF DISPOSABLE SYRINGE AND NEEDLE
MANUFACTURING PROCESS OF DISPOSABLE NEEDLE
PROCESS FLOW DIAGRAM FOR HYPODERMIC NEEDLE
AND DISPOSABLE SYRINGE
PROCESS FLOW DIAGRAM OF DISPOSABLE PLASTIC SYRINGE
TESTING METHOD FOR NEEDLES
DETAILS OF PLASTIC PART PROCESSING AND STERILIZATION
FACTORS INFLUENCING ETHYLENE OXIDE STERILIZATION
MANUFACTURING PROCES FOR SYRINGE BARREL & PISTON/PLUNGER
PLANT LAYOUT
TECHNICAL SPECIFICATION AND MACHINERY DETAILS
FOR DISPOSABLE PLASTIC SYRINGE AND NEEDLE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (OVERSEAS)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ETHYLINE OXIDE
SUPPLIERS OF PACKING PAPER
SUPPLIERS OF PACKING BOXES
SUPPLIERS OF CANNULAS TUBE
SUPPLIERS OF PVC PLASTICS
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF PRINTING MACHINE
SUPPLIERS OF STERILIZING PLANT
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF WEIGHING MACHINE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF INJECTION MOULDING MACHINE
FOR DISPOSABLE PLASTIC SYRINGE
SUPPLIERS OF PLANT AND EQUIPMENTS
FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS

APPENDIX – A :

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

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This  project proposes to install entire  equipments  needed for  an integrated Disposable syringe plant. This means that  the project  aims at mfg. all the components of a syringe within  the plant  and assemble them into a complete syringe for  sale  under ifs own reliable brand name. To make its product economical,  the project  doesnot  intand to import seemless  extrunded  tubes  of miniature  diameters  which happen to be  quite  expensive.  This project  propose  to cold extrude the stainless steel  tubes  and draw  them in colod condition to reduce the tube diameter to  the required sizes. The required composition of S.S. billits will  be procured  indigenously  for cold extrusion to  produce  stainless steel  miniature  tubes  for  use  as  raw  material  to  produce injection-needles  used   in syringes. Of tubes, out of  its  own productions  S.S. the unit will make properly  processed  needles and  starilize then for hygeinic uses. The other components of  a disposable  syringe are: Barrel, piston & hub.  The  barrels  one made  of  sterilized  plasftic of specified  grade  by  injection moulding  process, followed by finishing operations,  calibration and  re-sterilization  piston  is the part  of  a  syrange  which reciprocates  into the barrel barrel bore for filling the  liquid medicine into the barrel, through the needle & hub hole which  is concentric & centrally locased,  and also to inject the  medicine drawn into the syringe for infuion into the patients's body. Like barrel, the piston is also made out of specified grade of plastic by injection moulding process.

PROJECT REPORT COVERS:

•     Introduction
•     Uses and Applications
•     Properties
•     Market Survey with future aspects
•     Present Manufacturers
•     B.I.S. Specifications
•     Manufacturing Process with Formulae
•    Cost Economics with Profitability Analysis
•     Capacity
•     Land & Building Requirements with Rates
•     List & Details of Plant and Machinery with their Costs
•     Raw Materials
•     Details/List and Costs
•     Power & Water Requirements
•     Labour/Staff Requirements
•     Utilities and Overheads
•     Total Capital Investment
•     Turnover
•     Cost of Production
•     Break Even Point
•     Profitability
•     Land Man Ratio
•     Suppliers of Plant & Machineries and Raw Materials.

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• Ayurvedic/Herbal Pharmacy
• Blcod Bags
• Bandage Cloth Weaving on Power Loom
• Crepe Bandage
• Disposable Surgical Caps & Masks
• Dextrose Saline (I.V. Fluid)  In Plastic Bottle
• Dextrose Saline (I.V.Fluid)
• Disposable Needles for Syringes
• Disposable Plastic Syringes
• Diagnostic Centre
• Electronics Blood Pressure Measuring Instrument
• Hospital Cum Nursing Home
• Homeopathic Medicines
• I.V. Fluids (FFS Tecbnology)
• I.V. Set-Cannula

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Project Reports Cover:

•     Introduction
•     Uses and Applications
•     Properties
•     Market Survey with future aspects
•     Present Manufacturers
•     B.I.S. Specifications
•     Manufacturing Process with Formulae
•    Cost Economics with Profitability Analysis
•     Capacity
•     Land & Building Requirements with Rates
•     List & Details of Plant and Machinery with their Costs
•     Raw Materials
•     Details/List and Costs
•     Power & Water Requirements
•     Labour/Staff Requirements
•     Utilities and Overheads
•     Total Capital Investment
•     Turnover
•     Cost of Production
•     Break Even Point
•     Profitability
•     Land Man Ratio
•     Suppliers of Plant & Machineries and Raw Materials.

The post Surgical Disposable Gloves (Dipped Rubber Goods) appeared first on EIRI - eBooks and Project Reports.

Project Report Covers:

Introduction
Uses and Applications
Properties
Market Survey with future aspects
Present Manufacturers
B.I.S. Specifications
Manufacturing Process with Formulae
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials
Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials.

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