Fabrics – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Fri, 20 Dec 2019 08:32:21 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Fabrics – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 DENIM FABRIC MANUFACTURING (CAP: 5000 METER PER DAY) https://projectreports.eiriindia.org/product/denim-fabric-manufacturing-cap-5000-meter-per-day/ Fri, 20 Dec 2019 08:32:21 +0000 https://projectreports.eiriindia.org/?post_type=product&p=13324 Denim is a firm durable twill cotton fabric which woven with colored warp and white filling threads. Technically speaking, denim is a warp faced twill weave fabric. Here coarse and lower yarn count is used. So it is heavy fabric.

Denim is one of the oldest types of work cloths that is available in the fashion world. It is used for its durability and comfort. Denim comes from the French phrase “Serge de Nimes”. The 17th century “Serge de Nimes” was introduced in French. Those fabrics were produced by using a mixture of cotton and wool. Some historians believe that it was first worn by sailors of Portugal. Initially it was worn by mechanics and miners. In the 21st century denim comes in many different styles including carpenters, sportswear, khakis, chinos and combat. Now it is true that the millions of people around the world favorite choice is denim cloth.

Cloth food and shelter are the basic needs of every human being. In the early years of human existence human beings covered themselves with leaves and other such raw Products so as to protect themselves against the natural conditions with the passage of time man began in search for an alternative and a much better way to protect himself and thus developed hand woven cloth slowly and gradually the technique of cloth making gained momentum as a result of which a fine variety of clothes come into existence. Today with the rapid industrialization.

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]]> INTRODUCTION
TYPES OF DENIM FABRIC
1. DRY DENIM:
2. SELVEDGE DENIM:
3. STRETCH DENIM:
4. COLOR DENIM:
5. REVERSE DENIM:
6. VINTAGE DENIM:
USES AND APPLICATION
PROPERTIES
DETAILS OF DENIM YARN
COMMON YARN SIZES FOR DENIM
YARN SPINNING SYSTEMS
SPECIALTY YARNS
STRUCTURED DENIM YARNS
ELASTIC DENIM YARNS
OVERVIEW OF THE DENIM MARKET (INDIAN & GLOBAL)
INDIA’S DENIM MARKET
INDIA’S DENIM STORY
DEMAND DRIVERS AND POPULARITY
GROWTH PROSPECTS AND TRIGGERS
DENIM EXPORTS
DENIM MARKET IN INDIA
MARKET SIZE AND GROWTH
COMPARISON WITH DENIM CONSUMPTION OF SOME OTHER COUNTRIES
CITY-WISE DISTRIBUTION OF DENIM MARKET

PRESENCE OF BRANDS
DRIVING FACTORS FOR DENIM MARKET
DENIM VALUE CHAIN IN INDIA
SELECT TRENDS IN DENIM MARKET
ISSUES & CHALLENGES FOR DENIM MARKET
CONCLUSION
INDIAN DENIM TEXTILE INDUSTRY
MARKET SURVEY
FEW POSITIVE FACTORS ENCOURAGING THE DENIM MARKETS IN INDIA:
MARKET SIZE AND GROWTH
COMPARISON WITH DENIM CONSUMPTION OF SOME OTHER COUNTRIES
CITY-WISE DISTRIBUTION OF DENIM MARKET
PRESENCE OF BRANDS
DRIVING FACTORS FOR DENIM MARKET
DENIM VALUE CHAIN IN INDIA
SELECT TRENDS IN DENIM MARKET
ISSUES & CHALLENGES FOR DENIM MARKET
CONCLUSION
MARKET POSITION OF DENIM WEAR AND GST STRUCTURE
DENIM MARKET SIZE AND GROWTH
INCREASING DENIM AFFINITY
PRICE SEGMENTATION
KEY TRENDS AND GROWTH DRIVERS
CONCLUSION
B.I.S. SPECIFICATION
TECHNOLOGY OF DENIM PRODUCTION
MANUFACTURE OF DENIM
SPINNING
OPEN END SPINNING
RING SPINNING
FABRIC WEAVING
A. GREY YARN ON CONES
B. WARPING ON SECTIONAL/ DIRECT WARPING
C. SIZING OF YARN IN SET/ BEAM TO BEAM POSITION

D. DRAWING–IN
E. BEAM GAITING OR KNOTTING ON LOOM
F. WEAVING
AIRJET LOOMS
FINISHING
A. GREY FABRIC
B. DENIM FABRIC
C. SHEET DYEING PROCESS
D. MAKING-UP
DISPATCH
WARP PREPARATION – DYEING AND SIZING PROCESSES
CONTINUOUS INDIGO-ROPE DYEING AND SIZING
CONTINUOUS INDIGO DYEING AND SIZING:
INDIGO-BACK BEAM DYEING AND SIZING
WEAVING
FINISHING
SEQUENCES IN DENIM FABRIC MANUFACTURE
YARN FOR DENIM:
DYEING AND SIZING PROCESS OF DENIM YARN:
1. CONTINUOUS INDIGO ROPE DYEING AND SIZING:
2. CONTINUOUS INDIGO DYEING AND SIZING:
3. INDIGO BACK BEAM DYEING AND SIZING:
WEAVING PROCESS OF DENIM FABRIC:
FINISHING PROCESS OF DENIM FABRICS:
DENIM FABRIC DYEING:
DENIM WASHING PROCESS:
1. MECHANICAL WASH:
2. CHEMICAL WASH:
POPULAR WASHING OF DENIM FABRIC:
GARMENT WASHING:
STONE WASH:
ACID WASH:
ENZYME WASH:
BLEACHING WASH:

FINISHING PROCESS OF DENIM GARMENTS:
PROCESS IN DETAILS FOR DENIM FABRIC MANUFACTURE
WARPING
TYPES OF CREELS
TRAVELING PACKAGE CREELS
MAGAZINE CREELS
BALL WARPING
BEAM WARPING
DYEING AND SLASHING WARP YARNS FOR DENIM
ROPE DYEING
SLASHER DYEING
BEAM DYEING
UNDYED DENIM
RE-BEAMING
SLASHING (SIZING)
DRAWING-IN AND TYING-IN OF WARP YARNS
WEAVING DENIM FABRICS
STRUCTURE OF DENIM FABRICS
YARN FLOW IN WEAVING
BASIC WEAVING MOTIONS
SHEDDING
FILLING INSERTION
BEAT UP
WARP LEFT OFF
FABRIC TAKE UP
TYPICAL DENIM CONSTRUCTIONS, WEAVES, AND WEIGHTS
YARN TWIST DIRECTION AND TWILL LINE DIRECTION
DETAILS OF DYEING
KIERING (SCOURING)
DETAILS OF SCOURING PROCESS
BLEACHING
BLEACHING WITH HYDROGEN PEROXIDE
DETAILS OF BLEACHING PROCESS
BLEACHING

HYPOCHLORITES
HYDROGEN PEROXIDE
DYEING
DYEING MACHINES
DYEING OF DENIM CLOTH
DYEING OR JIGGERS
DETAILS OF DYEING PROCESS
DYIENG
DRYING
DETAILS OF DRYING PROCESS
MECHANICAL REMOVAL
DRYING
PROCESS FLOW DIAGRAM FOR DENIM FABRIC
STEPS & DENIM WASHING
PRE TREATMENT
ENZYME & STONE WASHING
CLEAN UP
BLEACHING
TINTING/DYEING
SOFTENING PROCESS
FLOW CHART OF DENIM PRODUCTION
LIST OF LABORATORY EQUIPMENTS FOR DEMIN CLOTH MANUFACTURING
SUPPLIERS OF PLANT AND MACHINERIES
DYEING MACHINE
SCOURING MACHINE
EFFLUENT TREATMENT PLANT
BOILERS
LABORATORY TESTING EQUIPMENT
ETP PLANTS
SUPPLIERS OF RAW MATERIALS
STRENGTHS AND WEAKNESSES OF DENIM FABRIC
MANUFACTURERS/SUPPLIERS/EXPORTERS OF DENIM FABRICS
LIST OF TOP DENIM FABRIC MANUFACTURING COMPANY IN THE WORLD

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> FABRIC BLINDS MANUFACTURING UNIT https://projectreports.eiriindia.org/product/fabric-blinds-manufacturing-unit/ Wed, 01 Aug 2018 13:31:21 +0000 https://projectreports.eiriindia.org/?post_type=product&p=11646 Xera Co Ltd. is well know Brand & Company in South Korea. 1st Largest Company in South Korea who having facilities of all process from Yarn to Ready Made Blinds under one Roof.

SSG Furnishing LLP is also well know in India as Channel Partner of Xera Co Ltd who is selling over 4 Million USD Fabric after Importing from Korea.

Polyester is a fine material that is often used to make blinds. It is sometimes blended with other materials like cotton and silk to improve its look, how it hang, and its texture. Polyester is easier to clean and more stable compared to other fabrics.

Polyester is a type of synthetic fabric commonly used in clothes, suits, and blinds. This is a very strong and durable material. It is resistant to wrinkle, abrasion, stretching and shrinking. It can also be dried quickly after washing, as it doesn't absorb too much water. As polyester is a very versatile material it comes in a variety of solid colours as well as vibrant patterns.

There is no perfect formula in choosing the right curtain,but there are some tips to ponder when shopping for polyester curtain. Although polyester would not be considered a delicate material, the quality of the blinds made and sold by home decor shops should not be taken for granted.

When shopping for blinds, it is important to know the exact length and width of the window.These measurements are an important guide to figuring out the the right size of blinds. It is also essential to consider in what part of the house these blinds will be hung. Polyester is a good type of material for most blinds, but the downside of it is that, since the air doesn't circulate well through this type of fabric, polyester blinds have the tendency to retain odours, and since polyester is a polymer, this material is also flammable.

For these reasons, it is advisable that polyester curtain should not be hung in the kitchen as they will soak up cooking smells and due to the proximity of heat sources, they may catch fire. Remember that above all, the family's safety should be considered all the time. It is better if polyester blinds be hung in the bedroom or in the living area. Polyester is a common type of textile used in most blinds. It can also be mixed with other material such as cotton, to enhance the features of polyester. Polyester can be identified by its silky texture that is soft to the touch.

A curtain sporting a beautiful pattern can certainly be attractive to the eye. Consider choosing a nicely embroidered curtain. However, for embroidered polyester curtain, make sure that the thread used in embroidery is also made of polyester thread. The reason behind is that some threads, like cotton, can shrink over time. The best material to use in embroidering a polyester curtain is another polyester thread or one should consider silk thread. These materials do not wrinkle or shrink.

INTRODUCTION
DIFFERENT TYPES OF BLIND
RAW MATERIALS
FABRIC
ROLLER BLINDS
SPECIFICATION FOR BLINDS
ROLLER BLINDS
VERTICAL BLINDS
MARKET SURVEY
CUSTOMER ANALYSIS
NEED:
PRESENT AND POTENTIAL CUSTOMERS
REASONS FOR PURCHASE
IMPORTANT FEATURES
EXTERNAL ANALYSIS
INNOVATIONS AND ADVANTAGES
MARKETING MIX
PRODUCT
PRICE
PROMOTION
COMPETITION
RETAIL STORES
CATALOGUE COMPETITORS
DISCOUNTERS
FOCUSED ASSESSMENT OF THE MARKET OPPORTUNITY
RECENT DEVELOPMENTS IN INFRASTRUCTURE PROJECTS
MARKET OPPORTUNITIES TYPE-WISE
WOODEN VENETIAN BLINDS
ALUMINUM VENETIAN BLINDS
PVC VENETIAN BLINDS
MARKET POTENTIAL OF TEXTILE INDUSTRY IN INDIA
GLOBAL VS DOMESTIC SCENARIO
POLICIES AND GOVERNEMNT INCENTIVES
GOVERNMENT INITIATIVES
SECTOR POLICY
KEY PROVISIONS OF BUDGET 2014-15
TAX INCENTIVES
MAJOR & FOREIGN PLAYERS
MAJOR PLAYERS IN INDIAN TEXTILE INDUSTRY
CHIRIPAL GROUP
THE VICTORIA MILLS LTD
DIGJAM
THE RUBY MILLS LTD.
BOMBAY DYEING
ARVIND MILLS
WELSPUN INDIA LTD.
ALOK INDUSTRIES LTD
RAYMOND LTD.
FOREIGN INVESTOR IN INDIAN TEXTILE INDUSTRY
CHALLENGES AND FUTURE PROSPECTS
CHALLENGES FACED BY THE INDIAN TEXTILE INDUSTRY
FUTURE PROSPECTS
GROWTH DRIVERS
INVESTMENT OPPORTUNITIES
CHARACTERISTICS OF BLINDS
MANUFACTURING PROCESS OF FABRIC BLIND
(A) FIBRE PREPARATION AND YARN SPINNING
(B) WEAVING
(C) FINISHING
PROCESS FLOW DIAGRAM
DETAILS OF WEAVING
WEAVING
THE PRINCIPLES OF WEAVING PROCESS
WARP
WEFT
WEAVING PREPARATIONS
LOOM TIMING
WEAVING MACHINE
TECHNICAL DETAILS OF POLYESTER FABRIC
POLYESTER FABRIC
BLACKOUT
POLYESTER FABRIC RENSONSCREEN
SWOT ANALYSIS
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
SUPPLIERS OF RAW MATERIALS
PACKING MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
COATING PLANTS
CRANES
D G SETS
POWER TRANSFORMERS
PLATFORM WEIGHING MACHINE
FIRE FIGHTING EQUIPMENTS
SUBMERSIBLE WATER PUMP

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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]]> SPUN BONDED NON WOVEN FABRICPRODUCTION https://projectreports.eiriindia.org/product/spun-bonded-non-woven-fabricproduction/ Sat, 20 Jun 2015 08:15:43 +0000 http://projectreports.eiriindia.org/?post_type=product&p=5086         A  non-woven  fabric is a sheet structure made  from  fibres held together by mechanical, chemical, thermal or solvent  means, or  by a combination of these.  The term does not include  hopes, or  fabrics  which are woven, knitted, tufted,  stitch-banded  or made by wool felting.
In comparatively simple terms, a non-woven may be  described as a fabric having textile-like properties, which is prepared  by banding fibres together, rather than by the traditional method of spinning into yarns, followed by weaving.

01.  INTRODUCTION
02.  ECONOMIC IMPORTANCE OF NON-WOVEN FABRICS
03.  TEST METHOD OF SPUN BONDED FABRICS
04.  USES AND  APPLICATIONS OF NON-WOVENS
05.  SOME PROMINENT PRODUCTS MADE FROM NON WOVENS
06.  OTHER USES OF BONDED FABRICS
07.  B.I.S. SPECIFICATION
08.  MARKET SURVEY
09.  PRESENT MANUFACTURERS OF NON WOVEN FABRIC
10.  BONDED FABRICS
11.  RAW MATERIALS
12.  PROPERTIES & CHARACTERISTICS OF NON WOVEN FABRIC
13.  MANUFACTURING PROCESS OF SPUN BONDED NON
WOVEN FABRIC
14.  PROCESS FLOW DIAGRAM
15.  WET FORMING PROCESS
16.  PROCESS FOR SPUN-BONDING
17.  FUTURE DIRECTIONS FOR NON-WOVENS
18.  SUMMARY OF NON-WOVEN
19.  PLANT LAYOUT
20.  PRINCIPLES OF PLANT LAYOUT
21.  PLANT LOCATION FACTORS
22.  EXPLANATION OF TERMS USED IN THE PROJECT REPORT
23.  ADDRESSES OF RAW MATERIALS SUPPLIERS
24.  ADDRESSES OF PLANT & MACHINERY SUPPLIERS

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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]]> NON WOVEN FABRIC PRODUCTION https://projectreports.eiriindia.org/product/non-woven-fabric-production/ Sat, 29 Mar 2014 06:43:42 +0000 http://projectreports.eiriindia.org/?post_type=product&p=1683 A  non-woven  fabric is a sheet structure made  from  fibres held together by mechanical, chemical, thermal or solvent  means, or  by a combination of these.  The term does not include  hopes, or  fabrics  which are woven, knitted, tufted,  stitch-banded  or made by wool felting.

In comparatively simple terms, a non-woven may be  described as a fabric having textile-like properties, which is prepared  by banding fibres together, rather than by the traditional method of spinning into yarns, followed by weaving.

Project Reports Cover:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> Multiaxial Glass Fabric https://projectreports.eiriindia.org/product/multiaxial-glass-fabric/ Fri, 10 Jan 2014 13:21:12 +0000 http://projectreports.eiriindia.org/?post_type=product&p=789 Multiaxial glass fabrics  have been used successfully for many decades as engineering materials; they have been designed and manufactured for various applications such as maritime craft, aircraft, automobiles, civil and many structural end uses .Textile preforms have major advantages such as ease of han-dling, net-shapability and high versatile design potential due to the structural complexity . Hence they have been a prime reinforcement for the composite applications . In tribological applications, these composites are subjected to conditions such as rubbing, sliding, rolling against themselves or against other materials. In multifaceted situations, there may be liquid or other foreign bodies present at the contact zone or interfaces of the contacting bodies. For the effective use of such composite materials, they should exhibit good tribological properties. Some of the  practical examples for the use of the fibre reinforced composites are vehicle brake-shoe and ice-skating board applications in which they have to function with rubbing on the surfaces of other materials and also abrasive particles which may be entrapped  between the interfaces of the materials. Over the last three decades, the investigation on wear and friction characteristics of many  polymer composites were  reported, such as carbon fibre reinforced polymer composites , mica-filled fibre-reinforced epoxy  resin composites and  unidirectional graphite-epoxy and carbon-PEEK composites . The tribological parameters, such as  load, sliding distance or duration, sliding speed, sliding conditions etc.

Project Reports Cover:

Introduction
Uses and Applications
Properties
Market Survey with future aspects
Present Manufacturers
B.I.S. Specifications
Manufacturing Process with Formulae
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials
Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials.

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]]> Denim cloth https://projectreports.eiriindia.org/product/denim-cloth/ Thu, 10 Oct 2013 10:54:04 +0000 http://projectreports.eiriindia.org/?post_type=product&p=114 Cloth food and shelter are the basic needs of every human Being. In the early years of human existence human beings covered Themselves with leaves and other such raw products so as to Protect themselves against the natural conditions with the Passage of time man began in search for an alternative and a Much better way to protect himself and thus developed hand woven Cloth slowly and gradually the technique of cloth making gained Momentum as a result of which a fine variety of clothes come into Existence. Today with the rapid industrialization. There have Been new innovations in the technique of clothe manufacturing. In India cotton has been the most popular and most widely used Cloth amongst the other varieties of cloth. But with fashion at Its peak. Denim cloth came into existence which consists of a Fairly large percentage of cotton. Denim cloth was more popular In the western countries since the early 60's while India was Manufacturing khadi cloth. But today as all set with fashion Catching up, denim jeans, jackets etc. Have become a dream of Every youth denim cloth is thick and keeps the body warms. Most Of the denim cloth is utilized in the manufacture of jeans and Jackets. There are a variety of shades blues, blacks etc. With Denim coming enormously in vigil with fashion conscious seat of Society. This area possesses a high potential and has a great Demand, which needs to be exploited. The use of denim cloth for Multifarious purposes makes it most versatile demandable item.

Project Report covers:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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