Project report on HDPE Pipes - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/hdpe-pipes/ We Create Industrialist Wed, 13 Jul 2022 05:19:56 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Project report on HDPE Pipes - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/hdpe-pipes/ 32 32 HDPE BARRELS MANUFACTURING https://projectreports.eiriindia.org/product/hdpe-barrels-manufacturing/ Wed, 13 Jul 2022 05:19:56 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15461 HDPE Barrels are the important Packaging Material for packaging of Chemicals, solvents Pharmaceuticals Pesticide etc.

A plastic drum is a spherical barrel moulded from industrial-grade plastic. They’re commonly coloured blue for easy identification, and are designed for storage and/or transport of industrial goods.

Plastic drums are produced from a material known as HDPE, which stands for High-Density Polyethylene. It’s an incredibly malleable, yet rigid material that can withstand high temperatures and many hazardous chemicals.

Drums are produced in a wide range of sizes, which allows them to meet different industrial needs on both a small and large scale. Plastic drums generally range in size from small 30-litre barrels up to large 220-litre barrels.

Smaller plastic drums have black handles on the side, allowing them to be moved and lifted by hand. Larger plastic drums can be easily moved using forklifts.

There are two primary types of plastic drums used for industrial packaging. These are known as open head or tight head plastic drums.

Open Head Plastic Drums

Open head plastic drums have a removable lid on the top end of the barrel. This lid makes it easy to pour contents into the drum and to remove them again later.

Open head plastic drums are sealed shut using steel clamps, or can be left in storage with no lid attached and the contents open.

Tight Head Plastic Drums

Tight head plastic drums are similar to closed head drums in many ways. The main difference is that tight head plastic drums are sealed on both ends. There is no removable lid.

Instead, tight head drums are filled or emptied using a nozzle or bung. So although it’s more difficult to fill a tight head barrel up, it’s much more secure.

What Can You Store In A Plastic Drum?

Plastic drums can be used to store a wide array of different industrial goods. The most common include the following:

• Chemicals
• Solvents
• Pharmaceuticals
• Liquids
• Oils and lubricants
• Grains
• Food ingredients
• Sand
Their versatility and durability ensure that plastic drums are popular for both storage and transport. Because they are available in a range of sizes, they can be also used in an industrial capacity.

Plastic drums are reusable, but you need to ensure that they’re cleaned out before and after each use if you are going to be storing different goods in them.

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]]> INTRODUCTION
OPEN HEAD PLASTIC DRUMS
TIGHT HEAD PLASTIC DRUMS
WHAT CAN YOU STORE IN A PLASTIC DRUM?
BENEFITS OF POLYETHYLENE DRUMS
DRUMS/BARRELS AND JERRY CANS
NARROW MOUTH DRUMS
OPEN TOP DRUMS
NARROW & WIDE MOUTH JERRY CANS
USES & APPLICATIONS
MARKET OVERVIEW OF PLASTICS BARRELS/DRUMS
PLASTIC DRUMS MARKET: KEY PLAYERS
DEVELOPMENT IN HDPE DRUMS AND BARRELS MARKET
RECENT DEVELOPMENTS & TRENDS IN THE PLASTIC DRUMS MARKET
MANUFACTURERS/EXPORTERS/SUPPLIERS OF HDPE BARRELS
B.I.S. SPECIFICATION
SPECIFICATION OF HM HDPE DRUMS
HM HDPE DRUMS
APPLICATION
MANUFACTURING PROCESS OF HDPE BARRELS
WAYS OF MOULDING PROCESS
PROCESS OF MANUFACTURE
THE PRE PLASTISATION UNIT CONSISTS OF:-
DETAILS OF EXTRUSION BLOW MOULDING
COMPONENTS OF EXTRUSION BLOW MOULDING MACHINE
FIRSTLY, IT’S THE EXTRUSION SYSTEMS OF A BLOW MOLDING MACHINE
SECONDLY, IT’S THE DIE-HEAD OF A BLOW MOULDING MACHINE.
THIRDLY, IT COMES TO THE CLAMPING UNIT OF A BLOW MOLDING MACHINE
FOURTHLY, LET’S LOOK AT THE BLOWING UNIT OF THE BLOW
MOLDING MACHINE
FIFTHLY, ITS TURN TO THE HYDRAULIC SYSTEM OF A BLOW
MOLDING MACHINE
PROCESS FLOW DIAGRAM OF HDPE BARRELS
HDPE BARRELS BLOW MOULDING FORMULATION
TESTING METHOD OF HDPE DRUMS/BARRELS
RISKS ASSESSMENTS OF HDPE
PRODUCT OVERVIEW:
MANUFACTURE OF PRODUCT:
PRODUCT DESCRIPTION:
EXPOSURE POTENTIAL:
IN CASE OF FIRE –
HEALTH INFORMATION:
ENVIRONMENTAL INFORMATION:
PHYSICAL HAZARD INFORMATION:
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF PRINTING MACHINE
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF PLASTIC MIXER
SUPPLIERS OF PLASTIC CUTTER
SUPPLIERS OF WATER COOLING TOWER
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF GENERATOR SETS
SUPPLIERS OF DIES AND MOULDS
ADDRESSES OF RAW MATERIAL SUPPLIERS
SUPPLIERS OF COLOUR MASTER BATCHES
SUPPLIERS OF PRINTING INK

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> HDPE AND PLB PIPE MANUFACTURING UNIT https://projectreports.eiriindia.org/product/hdpe-and-plb-pipe-manufacturing-unit/ Sat, 04 Dec 2021 05:32:50 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15221 High-density polyethylene (HDPE) is a polyethylene thermoplastic made from petroleum. It is known for its large strength-to-density ratio. The density of HDPE can range from 0.93 to 0.97g/cm3 or 970Kg/m3. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength. It is also harder and more opaque and can withstand much higher temperatures (120°C for short periods, 110°C continuously). High-density polyethylene, unlike polypropylene, cannot withstand normally required autoclaving conditions. The lack of branching is ensured by an appropriate choice of catalyst (e.g., Ziegler-Natta catalysts) and reaction conditions.

HDPE pipes are important plastic products which have wide range of applications. These have more tensile strength in comparison to other plastic pipes. These are being used for Sprinkler Irrigation System, potable water supply and sewerage purpose. Their low cost, easily installation and better durability make them ideal for the purpose. They also offer very good resistance to most of the chemicals and have excellent electrical insulation properties. These pipes are also used for circulation of acids in various chemical industries due to their acid resistant quality.

The demands of HDPE Pipes are likely to increase due to their wide use in various sectors in India. Apart from its regular uses, such as for irrigation system, water supply, sewerage, it is being used by Department of Telecommunication for conduit for optical fiber cables. Looking to its increased demand, it appears to be good scope for setting up new small scale industries. Hence the product has good market potential.

CLASSIFICATION

(A) Pipes shall be classified according to the grade of materials as MRS; Polyethylene pipes and classified by the raw materials used in the production of attachments. MRS material strength values of 20°C are also shown by the internal pressure for 50 years.

Raw material class MRS(MPa) value
PE 63 6.3
PE 80 8.0
PE 100 10

(B) Pipes by pressure rating (PN) corresponding to the maximum shall be classified permissible working pressure at 3WC, as follows:

The pressure grades available according to European standards are:
• PN 2.5 - max pressure 2.5 bar
• PN 4 - max pressure 4 bar
• PN 6 - max pressure 6 bar
• PN 10 - max pressure 10 bar
• PN 16 - max pressure 16 bar

Color codes used to indicate the pressure grades on the pipes are:

Color Code PE Pressure Grade
Yellow PN 4
Red PN 6
Blue PN 10
Green PN 1

HDPE Pipes for following grades/sizes/pressure rating

PE 63 PN 2.5 DN 63 to 110
PE 63 PN 4 DN 40 to 110
PE 63 PN 6 DN 32 to 110
PE 63 PN 8 DN 32 to 110
PE 63 PN 10 DN 32 to 110
PE 63 PN 12.5 DN 32 to 110
PE 63 PN 16 DN 32 to 110
PE 80 PN 2.5 DN 90 to 110
PE 80 PN 4 DN 50 to 110
PE 80 PN 6 DN 40 to 110
PE 80 PN 8 DN 32 to 110
PE 80 PN 10 DN 32 to 110
PE 80 PN 12.5 DN 32 to 110
PE 80 PN 16 DN 32 to 110
PE 100 PN 6 DN 50 to 110
PE 100 PN 8 DN 40 to 110
PE 100 PN 10 DN 32 to 110
PE 100 PN 12.5 DN 32 to 110
PE 100 PN 16 DN 32 to 110

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]]> INTRODUCTION
CLASSIFICATION
THE PRESSURE GRADES AVAILABLE ACCORDING TO EUROPEAN STANDARDS ARE:
COLOR CODES USED TO INDICATE THE PRESSURE GRADES ON THE PIPES ARE:
HDPE PIPES FOR FOLLOWING GRADES/SIZES/PRESSURE RATING
CHARACTERISTICS
USES AND APPLICATION
INDUSTRIES
SPECIAL SERVICES
APPLICATIONS
SUBMARINE PIPELINES
RELINING – NEW PIPES IN OLD
SEWER PIPES
SLURRY TRANSPORTATION
IRRIGATION
DOMESTIC GAS DISTRIBUTION
CHEMICAL PROCESS PIPING
PLB HDPE DUCT
ADVANTAGES
PROPERTIES
B.I.S. SPECIFICATION
ADVANTAGE AND APPLICATION OF PLB HDPE DUCT
ADVANTAGES OF HDPE PLB DUCT PIPE:
STANDARDS:
SEQUENCES IN HDPE PIPE MANUFACTURING
ACCUMULATION OF RAW MATERIAL
MELTING THE RAW MATERIAL
EXTRUSION AND DYING
VACUUM AND PRESSURE CALIBRATION
COOLING BATH
HAUL OFF UNIT
CUTTING UNIT
RESEARCH, DESIGN AND STANDARD ORGANIZATION SPECIFICATION ON PLB HDPE DUCT
SCOPE:
REFERENCES:
ABBREVIATIONS:
GENERAL REQUIREMENTS:
OUTER LAYER:
INNER LAYER:
REQUIREMENTS OF RAW MATERIALS USED FOR THE DUCT:
SERVICE CONDITION:
TECHNICAL REQUIREMENT:
PLB HDPE DUCT ACCESSORIES:
COUPLER:
END PLUG:
CABLE SEALING PLUG:
END CAP:
TOOLS:
ROTATRY DUCT CUTTER:
C-SPANNER:
CHAMFERRING TOOL:
PACKING REQUIREMENT:
TYPE TESTS:
ACCEPTANCE TESTS:
SAMPLING PLAN:
ROUTINE TEST:
INSPECTION:
ORDERING INFORMATION:
ANNEXURE – A (DIMENSION OF THE DUCT)
ANNEXURE – B (ENVIRONMENTAL STRESS CRACKING RESISTANCE TEST)
ANNEXURE – C (UV STABLISER TEST)
ANNEXURE – D (CRUSH RESISTANCE TEST)
ANNEXURE – E (INTERNAL COEFFICIENT OF FRICTION TEST)
METHOD:
ANNEXURE – F (MANDREL TEST)
ANNEXURE – G (COIL SET)
ANNEXURE – H (HYDRAULIC CHARACTERISTICS)
ANNEXURE – I (OPTICAL FIBRE CABLE BLOWING TEST)
ANNEXURE – J (TERMITE RESISTANCE TEST)
RATING CHART:
ANNEXURE – K (PULL STRENGTH OF COUPLER)
ANNEXURE – L (TEST METHOD FOR ASH CONTENT)
ANNEXURE – M (OXIDATION INDUCTION TEST METHOD)
INSTRUMENT TEST PROCEDURE:
ANNEXURE – N (IMPACT STRENGTH TEST):
ANNEXURE – O (HEAT REVERSION TEST):
PROCESS OUTLINES OF HDPE PIPES EXTRUSION
PROCESSING DETAILS OF HDPE PIPES
EXTRUDER
FEED HOPPER
BARREL
SCREW
DIE
WATER COOLING TUB
PROCESS FLOW CHART
EXTRUSION PROCESS FOR PLASTICS
EXTRUSION PROCESS
WORKING PRINCIPLE
EXTRUSION PROCESS PARAMETERS
ADVANTAGES
DISADVANTAGES
RAW MATERIALS
A. HDPE GRANULES
B. BLACK MASTER BATCH
C. ANTI-OXIDANT
QUALITY CONTROL OF HDPE PIPES
VISUAL INSPECTIONS
MECHANICAL INSPECTION
OTHER QC TESTS CAN INCLUDE:
DESCRIPTION OF MANUFACTURING PROCESS
INCOMING RAW MATERIAL INSPECTION
RESIN HANDLING FOR MOISTURE CONTENT AND TEMPERATURE
RESIN STORAGE AND CONVEYANCE
RESIN FEEDING
TESTING
(A) TYPE TEST
(B) ACCEPTANCE TEST
(C) LONGLTUDINAL REVERSION PERFORMANCE TEST
APPRATUS
1. AIR OVEN
2. THERMOMETER
TEST SPECIMENS
PROCEDURE
MARKING
MARKET POSITION OF INDIAN HDPE PIPES
OPPORTUNITIES OF HDPE PIPES
MARKET BY APPLICATION
MARKET BY GRADE TYPE
MARKET BY DIAMETER TYPE
MARKET BY PRESSURE RATING
GLOBAL MARKET POSITION OF HDPE PIPES
THE INDIAN PLASTIC PIPES MARKET
TYPES OF PLASTIC PIPES APPLICATION
WE CAN MAJORLY CATEGORIZE APPLICATION OF PLASTIC PIPES INTO FOUR PARTS:
MARKET SIZE OF PLASTIC PIPES AS PER APPLICATION
INDUSTRY ANALYSIS WITH PORTER’S 5 FORCES MODEL
BARGAINING POWER OF SUPPLIERS
BARGAINING POWER OF BUYERS
INTERNAL RIVALRY
ENTRY
THREAT OF SUBSTITUTES
GROWTH DRIVERS OF PLASTIC PIPES INDUSTRY
OTHER MEASURES
SWOT ANALYSIS
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
MANUFACTURERS/SUPPLIERS OF HDPE AND PLB PIPE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF HDPE GRANULES
SUPPLIERS OF BLACK MASTER BATCH
SUPPLIERS OF ANTIOXIDANT
SUPPLIERS OF COMPLETE HDPE PIPE PLANT
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSOR
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> HDPE DOUBLE WALL CORRUGATED PIPES (40MM TO 200MM PIPE DIA) https://projectreports.eiriindia.org/product/hdpe-double-wall-corrugated-pipes-40mm-to-200mm-pipe-dia/ Fri, 15 May 2015 10:28:18 +0000 http://projectreports.eiriindia.org/?post_type=product&p=4797 Double Wall Corrugated (DWC) HDPE pipes are similar to normal HDPE pipes except that they have different external & internal surfaces which gives them additional strength and stiffness. These are made with High Density Polyethylene which has very high life expectancy. These are externally corrugated and have smooth surface inside and are available from 75 mm to 1.0 m dia. These pipes are light weight and can be used for non-pressure underground sewerage, drainage & cross drainage (pipe culvert) including rain water harvesting purposes.  They are maintenance free and therefore, once installed, will lie underground for years.

INTRODUCTION
USES OF DWC HDPE PIPES
ADVANTAGES IN CORRUGATED PIPE
BIS SPECIFICATION
QUALITY CONTROL FOR HDPE
TECHNICAL PROPERTIES OF PE CORRUGATED PIPES
DIMENSIONS AND WEIGHTS FOR STANDARD DOUBLE
WALL CORRUGATED PIPES, WITH AN INTEGRATED COUPLING SLEEVE    18
RECENT PROJECTS - CORRUGATED PIPES, FITTINGS,
MANHOLES, INSPECTION CHAMBERS, DRAINAGE PIPES
CORRUGATED PIPE
MARKET SURVEY
RESEARCH CATEGORY
WORLD PLASTIC PIPE MARKET
DETAILED EXPORT DATA OF WALL CORRUGATED PIPES
PRESENT MANUFACTURERS/SUPPLIERS OF HDPE DOUBLE
WALL CORRUGATED PIPES
HDPE/PP/PVC DOUBLE WALL CORRUGATE  PIPE PRODUCTION LINE
MANUFACTURING PROCESS
PLANT LAYOUT

APPENDIX – A :

.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT

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]]> HDPE PIPES MANUFACTURING UNIT (75MM EXTRUDER) SIZE 1 INCH TO 5 INCH OD https://projectreports.eiriindia.org/product/hdpe-pipes-manufacturing-unit-75mm-extruder-size-1-inch-5-inch-od/ Wed, 24 Dec 2014 08:18:06 +0000 http://projectreports.eiriindia.org/?post_type=product&p=4107      Provision of drinking water supply, or in other words `piped' water supply to  urban and  rural  population,  constitutes  an important  aspect of developmental programmes in many  countries. Among several materials for pipes and fittings, plastics,  though of   recent  origin,  have  offered  vast   potentialities   both economical  and  technical, for exploitation  by  the  engineers, architects  and builders of the plastic  materials,  polyethylene (low  and  high density) and unplasticized PVC (rigid  PVC)  have been  the  prime contender, though to a  fairly  smaller  extent, polypropylene and ABS have made their appearance in this field. A whole range of sanitary fittings and fixtures viz, taps, showers, gratings,  basin  and sink wastes, waste traps, float  balls  and valves,  syphons  for  flushing  cystems,  are  also   currently available in the market, moulded in different suitable plastics.

Project Report Covers:

Introduction
Uses and Applications
Properties
Market Survey with future aspects
Present Manufacturers
B.I.S. Specifications
Manufacturing Process with Formulae
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials
Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials.

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]]> The post HDPE PIPES MANUFACTURING UNIT (75MM EXTRUDER) SIZE 1 INCH TO 5 INCH OD appeared first on EIRI - eBooks and Project Reports.

]]> IDENTIFICATION OF PLASTICS AND OTHER PLASTIC PROCESS INDUSTRIES (Polystyrene, Nylon, Thermoplastic Elastomer, Alkyd Resin, Polypropylene Plastics, Melamine Formaldehyde Resins, ABS, Plastic Blends, Polyvinylidene Chloride Plastics, Polymer, Pipes) https://projectreports.eiriindia.org/product/identification-plastics-plastic-process-industries-polystyrene-nylon-thermoplastic-elastomer-alkyd-resin-polypropylene-plastics-melamine-formaldehyde-resins-abs-plastic-blends-po/ Fri, 12 Sep 2014 12:13:48 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2582 IDENTIFICATION OF PLASTICS AND OTHER PLASTIC PROCESS INDUSTRIES (Polystyrene, Nylon, Thermoplastic Elastomer, Alkyd Resin, Polypropylene Plastics, Melamine Formaldehyde Resins, ABS, Plastic Blends, Polyvinylidene Chloride Plastics, Polymer, Pipes) IDENTIFICATION OF PLASTIC MATERIALS Thermoplastics ABS Acetal Acrylic Cellulose Acetate Cellulose Acetate Butyrate Cellulose Propionate fluorocarbons (FEP,CTFE, PTFE, PVF) Nylons Polycarbonate Polyethylene Polyphenylene Oxide (PPO) Polypropylene Polystyrene Polysulfone Polyurethane (Thermoplastic) PVC Thermoplastic Polyester Thremosetting Plastics Dialiyl Pthalate (DAP) Epoxy Metamine Formaldehyde Phenol Formaldehyde Polyesters Silicones Urea Formaldehyde POLYSTYRENE MANUFACTURING Bulk polymerization Solution polymerization Suspension polymerization Emulsion polymerization Properties Copolymer of Styrene Styrene Acrylonitrile…

The post IDENTIFICATION OF PLASTICS AND OTHER PLASTIC PROCESS INDUSTRIES (Polystyrene, Nylon, Thermoplastic Elastomer, Alkyd Resin, Polypropylene Plastics, Melamine Formaldehyde Resins, ABS, Plastic Blends, Polyvinylidene Chloride Plastics, Polymer, Pipes) appeared first on EIRI - eBooks and Project Reports.

]]> IDENTIFICATION OF PLASTICS AND OTHER PLASTIC PROCESS INDUSTRIES
(Polystyrene, Nylon, Thermoplastic Elastomer, Alkyd Resin, Polypropylene Plastics,
Melamine Formaldehyde Resins, ABS, Plastic Blends, Polyvinylidene Chloride Plastics,
Polymer, Pipes)

IDENTIFICATION OF PLASTIC MATERIALS

Thermoplastics
ABS
Acetal
Acrylic
Cellulose Acetate
Cellulose Acetate Butyrate
Cellulose Propionate
fluorocarbons (FEP,CTFE, PTFE, PVF)
Nylons
Polycarbonate
Polyethylene
Polyphenylene Oxide (PPO)
Polypropylene
Polystyrene
Polysulfone
Polyurethane (Thermoplastic)
PVC
Thermoplastic Polyester
Thremosetting Plastics
Dialiyl Pthalate (DAP)
Epoxy
Metamine Formaldehyde
Phenol Formaldehyde
Polyesters
Silicones
Urea Formaldehyde

POLYSTYRENE MANUFACTURING

Bulk polymerization
Solution polymerization
Suspension polymerization
Emulsion polymerization
Properties
Copolymer of Styrene
Styrene Acrylonitrile Copolymer (SAN)
Acrylonitrile butadiene styrene-copolymer (ABS copolymers)
Blending
Grafting
Properties
Uses

NYLON 6,6 TECHNOLOGY

Preparation of the Intermediates
Manufacture of Adipic Acid
Manufacture of Hexamethylene Diamine
From Butadiene
Industrial Manufacture of Nylon 6,6
Manufacturing Process
procedure
Fiber Properties
Nylon 6,10
Nylon 11
Nylon 7 Poly (wenanthamide)
Nylon 9; Poly (w-perlargon amide)
Nylonl2
Properties and applications

POLYESTER BASED THERMOPLASTIC ELASTOMER

Beginning
Types
Polyester Thermoplastic Elastomers
Chemistry of Preparation
Microphase Structure
Properties
Manufacturing Processing
Morphological behavior of copolyester TPE
Schematic representation of micro domains forming crystalline and amorphous zones in PBT/PTMO polymer
TEM images of PBT 45-1000(A), PBT35-1000(B), PBT40-1380(C), PBT 30-1380 (D) and PBT 20-1380 (E and F, PBTc C crystalline PBT) stained with Ru 04 vapour
Applications

ALKYD RESINS (POLYESTERS)

Properties of polymerizing polyesters
Typical end-users

POLYPROPYLENE PLASTICS

Introduction
Polyproplene resins:the Unique all purpose family
Self reinforced polypropylene (SRPP) composites
Polypropylene resins compete with engineering plastics and steel
Polypropylene  competes with polyamide
Polypropylene competes with metal
Clear polypropylene compete with inherently transparent polymers
Natural fibre reinforced polypropylene
Lower densities leading to noticeable weight savings
Cheap natural fibres and cheap matrix for appealing cheap composites
Conclusion

MELAMINE FORMALDEHYDE RESINS

Processing of  melamines
Typical end-uses
Moulding Applications
Alpha-cellulose filled melamine formaldehyde
Wood-flour filled melamine formaldehyde
Cotton fabric filled melamines
Asbestos filled melamines
Adhesives
Lamination
Textile Applications
Other characteristics
Typical end-uses

PLASTICS USED IN AUTOMOBILES

Vehicle Systems and Plastics
Interior Systems
Exterior Systems
Under the Bonnet Systems
Other Systems
Newer Applications
Technological Convergence
Technological Upgradation
Haptics
BSR
Fit & Finish
Grain & Texture
Decorative Finishes
Integration through Modules & Systems
Cockpit Module
Door Module
Alternate Materials
Polymer Nanocomposites
Fibre Composites
LGF
Thermochromic Material
Alternate processes
IP Technologies
Fabric Backed Trims
MuCell Process
MFT
Blow Moulding
Role of Adhesives
Interior Systems
Exterior Systems
Body Panels
Under the Bonnet
Other Systems
Soft Trims
Exterior lighting
Automotive Glazing
Sensors

ABS: ACRYLONITRILE BUTADIENE STYRENE COPOLYMERS

Typical Applications
Processing
Typical end uses

POLYTETRAFLUOROETHYLENE

Manufacture of Polytetrafluoroethylene
Uses

PLASTICS BLEND AND ALLOYS

Beginning
Scenerio
Structure
What goes with What
The Technology
PC/ABS blends
Applications
PC/ABS blends
PC/PBT blends
PA blends

POLYVINYLIDENE CHLORIDE PLASTICS

Outstanding properties
Application
Effect of density on properties
Flame treatment
Chemical treatment
Electrostatic discharge treatment
Linear Low Density, Polyethylene LLDPE
Properties of LLDPE
Improved Stiffness
Excellent Puncture Resistance
Lessor Hexane Extractables
Insensitivity to Foreign Matter Inclusion
Blow Moulding
Usage

DEGRADATION OF POLYMER AND STABILISATION

Types of Degradation
Thermal Degradation
Oxidative Degradation
Solvolytic Degradation Hydrolysis
Other Types of Degradation
Degradation by Radiation
Mechanical Degradation
Ultrasonic Degradation

SUPERABSORBENT POLYMERS

Inception
Swelling RatioModulus of Elasticity
Manufacture
Processing of Polymers
Gel Size Reduction
Drying
Grinding and Sieving
Surface cross-linking
Application
disposable Infant Diapers
Adult Incontinence
Construction Materials
Food Packaging

CHEMICAL RECYCLING

Cryogenic Recycling of Bottles
Recycling of Synthetic Carpet Waste
Low-cost Recycle Sorting
Plastics into fuel oil
Recycled Engineering Elastomers

PP-R PIPES & FITTINGS FOR HOT AND COLD WATER SYSTEM

Introduction
appliance
Basic Advantage

THERMOPLASTIC RUBBER COMPOUND

Inception
Equipments used for compounding
Mixing is of two types
Raw materials and Sources
Manufacturing process with formulation
Some typical formulations of TPR compound
Characteristics of TPR compound

THERMOSETTING PLASTICS

Introduction
Kinds of Thermoset Plastics
Phenolic Resins
Phenols
Resols & novolaks
Resol
Novolaks
Acid & Base Catalysts
Basic Conditions
Functionality
Properties
Solubility
Manufacturing of Phenolic Resins
Process (Novolak)
Application of Phenolic Resins
Brakelinings
Grinding Wheels
Grinding Wheels (Abrasives)
Sand core bonding (Foundry)
Shellmoulds for metal castings
Wood waste boards
Impregnation
Adhesives (Plywood Glues)
Surface Coatings
Oil Varnishes
Lamp capping cement
Rubber Based Adhesives
Rubber Compounds
Tackifier
Aminoresins
Chemistry of Urea & Formaldehyde Formaldehyde
Methylol Urea
Dimethylol Urea
U.F. Resin
Melamine Formaldehyde Resin
Applications Moulding Materials
Process
Fillers
Curing Catalysts
Lubricants
Colourants
Manufacturing Process
Applications of Aminoplastic Mouldings
Other Industrial Applications
Laminates
Aminoresins for Laminating
The laminating Process
Decorative laminates
Industrial laminates
Adhesives
Manufacture
Hardners
Extenders
Melamine resin adhesives
Applications
Plywood manufacture
Particle Board & Fibre Boards
Binders for sand cores
Textile Finishing Process
Use of Wet Strength Paper
Coating Applications
The preparation of Butylated Amino resins

VINYL USED IN PIPES

Vinyl in pipe applications
This is the house that vinyl built
Versatility
Value
Durability
Solid Environmental Performance
Vinyl in medical applications
Clarity and transparency
Flexibility, durability and dependability
Sterlizability
Compatibility
Resistance to chemical stress cracking
Ease of processing
Recyclability
Low cost

WOOD PLASTIC COMPOSITE (WPC)

Synopsis
Wood-Thermoplastic composite -A New class of material
Technology status of WPCs
Manufacture & processing Constituents of Wood Composites
Resin
Wood as filler
Wood Flour
Application benefits
Additive
Properties of thermoplastic composites
Applications & Market
Current Scenario
Wood Filled PP Products
Wood filled PP for Door Trims
Conclusion

ACRYLIC BATH TUB AND SHOWER TRAY

Introduction
History of bathtubs and bathing
Claw foot tub
Claw foot tubs come in 5 major styles
Baby bathtub
Whirlpool tubs
Plant Economics of Acrylic Bath Tub and Shower Tray
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

ARTIFICIAL MARBLE (SYNTHETIC)

Introduction
Plant Economics of Artificial Marble (Synthetic
Plant & Machinery
List of Manufacturing Equipment
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

BIODEGRADABLE/COMPOSTABLE PLASTICS

Biodegradation
Materials
Effect of biodegradable plastics
Plant Economics of Biodegradable/Compostable Plastics
Plant & Machinery
Fixed capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn over/annum

DISPOSABLE SYRINGES AND NEEDLE PLANT (SINGLE USE SYRINGES, SINGLE USE NEEDLES & AS SYRINGES)

Rated Plant Capacity
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

HDPE, PVC, LLDPE Pipes/Tubes and Fittings

PVC Pipe Uses
Plant Economics of HDPE, PVC, LLDPE Pipes/Tubes and Fittings
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

NON-WOVEN INDUSTRY (CARRY BAGS, SURGICAL GOWN, FACE MASK, ROUND CAPS, SHOE COVER, GLOVES)

Introduction
Printed Nonwoven Punch bag
Nonwoven Tote Bag W/Zipper
Foldable Nonwoven Tote Bag
Specifications
Nonwoven Shopping Bag
Features of the Non Woven Shopping Bag
Specifications
Products Applications
Uses and Applications
Nonwoven fabric raw material
Shopping bag made of nonwoven fabric
Surgical gown
Stretchable and permeable non-woven protective gloves
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PET PREFORM AND PET JARS (20 LTRS CAPACITY)

Plant Economics of Pet Preform and Pet Jars (Cap 20 Ltrs)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLASTIC MOULDED CHAIRS (P.P)

Plant Economics of Plastic Moulded Chairs (P.P.)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLASTIC WASTE RECYCLEING UNIT

Introduction
Plant Economics of Plastic Waste Recycling Unit
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLASTIC WATER STORAGE TANKS

Plant Economics of Plastic Water Storage Tanks
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLASTICIZERS

Introduction
For Plastics
Ester plasticizers
For concrete
For gypsum wallboard production
Plasticizers for energetic materials
Plasticizer Markets
Plant Economics of Plasticizers
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PYROLYSIS PLANT FROM PLASTIC AND RUBBER

Plant Economics of Pyrolysis Plant from Plastic & Rubber
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

RIGID PVC FILM MANUFACTURE FOR PHARMACEUTICALS BLISTER PACKAGING

Plant Econnomics of Rigid PVC film Manufacture for Pharmaceuticals Blister Packaging
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

uPVC DOORS AND WINDOWS PROFILE

Plant Economics of UPVC doors and windows profiles
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

WOOD PLASTIC COMPOSITE BOARD LINE

Introduction
Plant Economics of Wood Plastic Composite Board Line
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

The post IDENTIFICATION OF PLASTICS AND OTHER PLASTIC PROCESS INDUSTRIES (Polystyrene, Nylon, Thermoplastic Elastomer, Alkyd Resin, Polypropylene Plastics, Melamine Formaldehyde Resins, ABS, Plastic Blends, Polyvinylidene Chloride Plastics, Polymer, Pipes) appeared first on EIRI - eBooks and Project Reports.

]]> HDPE PIPES https://projectreports.eiriindia.org/product/hdpe-pipes/ Wed, 28 May 2014 07:36:45 +0000 http://projectreports.eiriindia.org/?post_type=product&p=2121 Provision of drinking water supply, or in other words `piped' water  supply  to  urban and  rural  population,  constitutes  an important  aspect of developmental programmes in many  countries. Among several materials for pipes and fittings, plastics,  though of   recent  origin,  have  offered  vast   potentialities   both economical  and  technical, for exploitation  by  the  engineers, architects  and builders of the plastic  materials,  polyethylene (low  and  high density) and unplasticized PVC (rigid  PVC)  have been  the  prime contender, though to a  fairly  smaller  extent, polypropylene and ABS have made their appearance in this field. A
whole range of sanitary fittings and fixtures viz, taps, showers, gratings,  basin  and sink wastes, waste traps, float  balls  and valves,   syphons  for  flushing  cystems,  are  also   currently available in the market, moulded in different suitable plastics.

PROJECT REPORT COVERS:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> HDPE, PVC, LLDPE PIPES/TUBES AND FITTINGS https://projectreports.eiriindia.org/product/hdpe-pvc-lldpe-pipestubes-fittings/ Mon, 24 Mar 2014 13:16:21 +0000 http://projectreports.eiriindia.org/?post_type=product&p=1513 Today, more PVC Pipes are being used than any other pipe product.

Characteristics

PVC is a thermosetting plastic. In other words, it can only be softened and molded into form once. If it is softened and remolded a second time it will lose some of it's favorable characteristics. Recently, 'Fuseable PVC' has come to market to compete with the fuseable properties of HDPE Pipe.

Project Reports Cover:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

The post HDPE, PVC, LLDPE PIPES/TUBES AND FITTINGS appeared first on EIRI - eBooks and Project Reports.

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]]> HDPE Mono Filament Nets https://projectreports.eiriindia.org/product/hdpe-mono-filament-nets/ Fri, 13 Dec 2013 07:00:58 +0000 http://projectreports.eiriindia.org/?post_type=product&p=411 A tangle of monofilament fishing line. The most common colorless variety can be seen. Monofilament fishing line (shortened to just monofilament) is fishing line made from a single fiber of plastic. Most fishing lines are now monofilament because monofilament fibers are cheap to produce and are produced in a range of diameters which have different tensile strengths (called "tests" after the process of tensile testing). Monofilament line is also manufactured in different colors, such as clear, white, green, blue, red, and fluorescent.

Project Report Covers:

Introduction
Uses and Applications
Properties
Market Survey with future aspects
Present Manufacturers
B.I.S. Specifications
Manufacturing Process with Formulae
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials
Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials.

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]]> hdpe, pvc and cpvc pipes and fittings https://projectreports.eiriindia.org/product/hdpe-pvc-cpvc-pipes-fittings/ Wed, 11 Dec 2013 08:04:23 +0000 http://projectreports.eiriindia.org/?post_type=product&p=310 With  their  many advantages  over  conventional  materials, plastics have revolutionzed modern engineering, unlike steel  and copper,  plastic materials do not corrode, are much  lighter  and cost less.

This is particularly descriptive of  HDPE/LDPE  pipeline systems,  now used extensively in Europe. The USA and Japan  for conveying water, corrosive liquids, waste and effluents, per  form better at lower cost.

The resistance of Polyethylene  pipes  and  fittings  to various chemicals is shown in the following table.

Following  are  the bulk consumers of  HDPE/LDPE  pipes  and   fittings in India.

1.   Central public works departments.
2.   State public works departments.
3.   Housing Boards
4.   Urban development authority like DDA,
5.   M.E.S.
6.   Municipal Boards
7.   Water Works and district boards.
8.   Department of atomic energy.
9.   Various Jalnigam
10.   Public Health departments
11.   Process Industries
12.   Power Houses etc.

Project Report covers:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •     Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

 

 

The post hdpe, pvc and cpvc pipes and fittings appeared first on EIRI - eBooks and Project Reports.

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]]> HDPE pipes and pipe fittings https://projectreports.eiriindia.org/product/hdpe-pipes-pipe-fittings/ Tue, 08 Oct 2013 17:02:45 +0000 http://projectreports.eiriindia.org/?post_type=product&p=92 Provision of drinking water supply, or in other words `piped' Water supply to urban and rural population, constitutes an Important aspect of developmental programmes in many countries. Among several materials for pipes and fittings, plastics, though Of recent origin, have offered vast potentialities both Economical and technical, for exploitation by the engineers, Architects and builders of the plastic materials, polyethylene (low and high density) and unplasticized pvc (rigid pvc) have Been the prime contender, though to a fairly smaller extent, Polypropylene and abs have made their appearance in this field. A Whole range of sanitary fittings and fixtures viz, taps, showers, Gratings, basin and sink wastes, waste traps, float balls and Valves, syphons for flushing cystems, are also currently Available in the market, moulded in different suitable plastics. These hdpe pipes and fittings have a high degree of Corrosion resitance, are light in weight. Yet tough and durable, Have excellent, hydraulic properties, excellent thermal Properties, weatherability. As such law & high density pipes Are various fields viz. Agriculture industry.

Project Report covers:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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