IMFL Bottling – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Fri, 08 Jan 2021 04:40:55 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg IMFL Bottling – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 LIQUOR BOTTLING PLANT https://projectreports.eiriindia.org/product/liquor-bottling-plant/ Fri, 08 Jan 2021 04:40:54 +0000 https://projectreports.eiriindia.org/?post_type=product&p=14372 Alcohol has been widely consumed since prehistoric times by people around the world, as a component of the standard diet, for hygienic or medical reasons, for its relaxtant and euphoric effects, for recreational purposes, for artistic inspiration, as aphordisiacs, and for other reasons. Some drinks have been invested with symbolic or religious significance suggesting the mystic use of alcohol, e.g. by Greeo-Roman religion in the ecstatic rituals of dionysus (also called Bacchus), god of wine and revelry; in the christian eucharist, and on the Jewish Shabbat and Festivals.

Humans have been drinking alcohol for thousands of years. Alcohol is both a chemical and a psychoactive drug. In chemistry, an alcohol exists when a hydroxy group, a pair of oxygen and hydrogen atoms, replaces the hydrogen atom in a hydrocarbon. Alcohols bind with other atoms to create secondary alcohols. These secondary alcohols are the three types of alcohol that humans use every day: methanol, isopropanol, and ethanol.

In India, ' drinking ' has remained a bad word, clubbed with the other vices. While the beer and liquor market continuous to grow at an impressive rate even against an impressive rate even against an economic reassion, the social stigma remains in place which manifests itself in anti-growth state policies. United Breweries (UB), shaw Wallacs and McDowell Cpart of UB group) presently dominate the liquor and beer market. The structure of the industry is clearly influenced by the regulatory environment and the consequent fragmentation of markets. The regulatory framework covers all these categories.

Besides these, there is a significant presence of illicitly brewed alcoholic beverages, which escapes the tax and regulatory net. We can have a look at an overview of Alcoholic beverage industry

The Potable Sector Market

1. Indian Made Foreign Liquor (IMFL) –Whisky, Rum, Brandy, Gin & Vodka -180 million cases p.a.

2. Country Liquor –222 million cases p.a.

3. Beer (made from Barley and Malt)-170 million cases p.a.

4. Wine Domestic –1.5 million cases p.a.

IMFL and country liquor goes through the same manufacturing process and is distilled from the same agricultural source (molasses). The differences are in strength (the percentage of alcohol) and flavours. Add whisky or brandy flavours, for instance, and it becomes IMFL. Take the flavour to a tangier side, it’s desi daru.

“Both IMFL and country liquor use the same commercial reactive enzymes and multi-column distillation process. At a basic level, it’s the same. That’s the standard distillation equipment that gives rectified spirit.

Extra Neutral Alcohol (ENA) is the primary raw material for making alcoholic beverages. It is a colourless food-grade alcohol that does not have any impurities. It has a neutral smell and taste, and typically contains over 95 per cent alcohol by volume. It is derived from different sources — sugarcane molasses and grains — and is used in the production of alcoholic beverages such as whisky, vodka, gin, cane, liqueurs, and alcoholic fruit beverages.

Neutral spirits, also known as neutral alcohol, rectified spirits, rectified alcohol or ethyl alcohol is highly concentrated ethanol distilled until it reaches a min. ABV of 95% (190 proof). Neutral spirits can be made from grains, grapes, molasses, potatoes, and other agricultural origins. As the name suggests, neutral spirits are considered neutral in flavour, odour and are colourless. Having said that, there are some slight “flavour” variations among the neutral spirits, leading some to question if neutral spirits are truly flavourless.

Neutral spirits are widely used to make spirits such as vodka and gin, as well as to ‘cut’ liqueurs and make bitters, besides from its use in the spirits production the neutrality of rectified spirits also makes it useful in other industries such as the food, non-alcoholic beverage, pharmaceutical, perfumery, and cosmetics industry. It is common for neutral spirits intended for cosmetics and perfumes use to have denaturing agents added to it to reduce tax and to prevent human consumption.

Though consumption is still low, pattern of alcohol consumption vary widely through the country. Punjab, Andhra Pradesh, Goa and the north eastern states have a much higher proportion of male alcohol consumer than the rest of the country. Women tend to drink more in the state of Arunachal Pradesh. Assam and Sikkim in north-east; Madhya Pradesh, Chhattisgarh, Orissa and Andhra Pradesh in central and east India, and Goa in the west, compared to other states. Alcohol also provides and ‘excuse’ to behave in an uncontrolled manner, which make ‘controlled’ societies, like in many Asian countries, including India, even more at risk, where alcohol consumption tend to done without the knowledge of parents and family.

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]]> INTRODUCTION
THE POTABLE SECTOR MARKET
PROJECT LOCATION
CITY MAP OF GUWAHATI
CLIMATE
TRANSPORTATION
BY PLANE
BY TRAIN
BY CAR
BY BUS
BY BOAT
TYPES OF NEUTRAL SPIRITS
DIFFERENT GRADES AND TYPES OF NEUTRAL SPIRITS
EXTRA-NEUTRAL ALCOHOL
GRAIN NEUTRAL SPIRITS (GNS)
POTATO-BASED NEUTRAL ALCOHOL
GRAPE NEUTRAL SPIRITS
MOLASSES-BASED ENA
SPECIFICATION OF EXTRA NEUTRAL ALCOHOL
DIFFERENT TYPES ALCOHOL
THE THREE TYPES OF ALCOHOL
DISTILLED AND UNDISTILLED ALCOHOL
DIFFERENT TYPES OF ALCOHOLIC DRINKS BY ALCOHOL CONTENT
UNDISTILLED DRINKS
BEER
WINE
HARD CIDER
MEAD
SAKÉ
GIN
BRANDY
WHISKEY
RUM
TEQUILA
VODKA
ABSINTHE
EVERCLEAR
ETHANOL FERMENTATION
MOLASSES
MOLASSES – FERMENTATION
THEORETICAL YIELD OF 37.5 GRAMS OF MOLASSES:
SUCROSE – FERMENTATION
THEORETICAL YIELD OF 37.5 GRAMS OF SUCROSE:
GLUCOSE – FERMENTATION
MATERIALS NEEDED
METHODOLOGY A. PREPARATION OF WORT
METHODOLOGY B. PREPARATION OF YEAST INOCULUM AND FERMENTATION
METHODOLOGY C. DISTILLATION OF ETHANOL
FLOWCHART
FLOW CHART SHOWING PRODUCTION OF IMFL FROM ENA
MARKET SURVEY
EXTRA NEUTRAL ALCOHOL MARKET: KEY SEGMENTS
EXTRA NEUTRAL ALCOHOL MARKET: REGIONAL OUTLOOK
EXTRA NEUTRAL ALCOHOL MARKET: KEY PLAYERS
CHOICE OF THE MASSES
EXPANDING CONSUMER BASE: ~40% OF POPULATION
INDIAN SPIRITS INDUSTRY
INDIAN MADE INDIAN LIQUOR (IMIL) INDUSTRY
INDIAN MADE FOREIGN LIQUOR (IMFL) INDUSTRY
BUSINESS OVERVIEW
MANUFACTURING BUSINESS
CONSUMER BUSINESS
RATIONALE FOR INVESTMENT
BOTTLING & PACKAGING
BEVERAGE ALCOHOL LABELING REQUIREMENTS
PROCESS OF LIQUOR MANUFACTURING
THE MAKING OF MALT WHISKY
1. MALTING
2. MASHING
3. FERMENTATION
4. POT STILLS
5. DISTILLATION
6. SPIRIT SAFE
THE MAKING OF GRAIN WHISKY
THE MATURATION PROCESS
THE ART OF BLENDING
LIQUOR LICENSE
DOCUMENTS REQUIRED
ELIGIBILITY (IN CASE OF INDIVIDUAL)
DISTILLATION METHODS AID IMIL QUALITY IMPROVEMENT
SCENARIO 10 YEARS BEFORE
PRESENT SCENARIO
PROCEDURE AND INSTRUCTIONS FOR PROCUREMENT
EXTRA NEUTRAL ALCOHOL – PROCEDURE AND INSTRUCTIONS FOR PROCUREMENT
E N A APPROVAL
ENA STORAGE
ENA ISSUE
QUALITY CONTROL TEST:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW – MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
6. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME TTACK:
14. FLOOD AND FIRE CONTROL:
RAW MATERIAL SUPPLIERS
RECTIFIED SPIRIT/ ENA FROM DISTILLERY
INS 150 A NATURAL COLOURS
MACHINERY SUPPLIERS
RAW MATERIAL PHOTOGRAPHS
MACHINERY PHOTOGRAPHS
ALCOHOL TANK
ALCOHOL BOTTLING PLANT
INDUCTION BOTTLE SEALING MACHINE
LIQUOR BOTTLING LINE MACHINE
PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> LIQUOR BOTTLING PLANT (IMFL BOTTLING UNIT) https://projectreports.eiriindia.org/product/liquor-bottling-plant-imfl-bottling-unit/ Mon, 02 Dec 2019 06:42:39 +0000 https://projectreports.eiriindia.org/?post_type=product&p=13255 An Alcoholic beverage is a drink containing ethyl alcohol of agricultural origin in any percentage, derived either through natural fermentation, or addition during process. Ethanol or ethyl alcohol is produced through a natural process when the yeast converts the sugar contained in fruit, cereals and sugarcanes, into alcohol. Pure alcohol is a colorless, pure liquid. The process used for its preparation is called fermentation. India is the third largest global spirits market by volume in the world, just behind China and Russia. It is also one of the fastest growing markets in the world. The domestic alcohol industry has recognized that the young people and women are the key target populations for them and they are assertively focusing on these vulnerable groups through their marketing campaigns. India is one of the world‘s most restrictive places for trade and doing business. In 2014, it is ranked 110 out of 152 countries, in terms of economic freedom, by the Economic Freedom of the World Report. Its Freedom to Trade Index was 6.2 (highest score 10.0), 124 Doing business in India remains difficult for both foreign and domestic companies. The country was ranked 133 out of 152 countries by the World Bank this year in its Doing Business Score. Many studies have indicated trade barriers continue to be a major hindrance to India‘s development and prosperity, making trade liberalization and further deregulation critical to its economy. The industry is consistently launching new products, such as flavoured alcoholic drinks, to attract the nondrinkers in this group.The availability of alcohol is increasing in India; there are more outlets in shopping malls and popular market places, which make it easily accessible. In some states, certain alcoholic beverages like wine and beer can be sold in supermarkets that further increase the availability. Increase in physical availability of alcohol leads to rise in alcohol consumption and alcohol related harm. Intensive engagement of the alcohol industry is observed in social initiatives and policy related activities under the broad framework of corporate social responsibility (CSR), which now-a-days are part of a more general strategy that is designed to further the industry’s political and economic interests. The Indian alcohol industry is a high-risk industry, on account of the high taxes and innumerable regulations governing it. The international liquor industry, the Indian one too has seen players with strong brands; diversified portfolios and large operations achieve market leadership positions. The Indian liquor industry comprises the IMFL, country liquor, foreign liquor bottled in origin (BIO), illicit alcohol, beer and wine segments. The maximum permissible limit for alcohol content in spirits is 42.8 per cent v/v (volume to volume). The overall IMFL market is increasing at the rate of 9 to 10 per cent annually. There is a tremendous growth in the vodka market. It is the fastest growing among all types of liquors. Vodka consumption has been growing at the rate of about 44 per cent over the past few years. The average alcohol content in country liquor is 33 per cent volume to volume. It is produced in local licensed distilleries and is made of cheap raw material, primarily rectified spirits of grains or molasses. In the southern states coconut and other palms are used as raw materials in the production of local liquor. It is called as arrack, desi sharaab, daru, tharra, toddy, fenny and tari. The production cost for country liquor is low; the excise duties are also lower than they are for other liquor. The idea behind country liquor was to provide cheap alcohol and thus check the illicit trade of alcohol. Beer has become a popular beverage in the country only over the last two decades. It’s growing at a rate of about 17 per cent per year. In India, beer is manufactured in licensed breweries and there are more than 60 beer brands available in the market. The growth in the beer market appears to be driven by young consumers and professionals who consider beer a trendy drink, as compared with traditional spirits. There is also a small demand for foreign beer in the up market urban areas. The highest levels of beer consumption in India are observed in the southern states. Imported liquor forms a very small part of alcohol consumption in India. It is usually consumed by the rich and upper middle class in metropolitan cities. It is also subjected to customs duty, making it much more expensive. The imported spirits market in India is growing at the rate of 25 per cent annually. Wine is an alcoholic beverage made from fermented fruit juice, usually that of grapes. Wines made from other fruits are usually named after the fruit from which they are produced (for example, apple wine or elderberry wine) and are generically called fruit wine. The term “wine” can also refer to the higher alcohol content of starch-fermented or fortified beverages such as barley wine, sake, and ginger wine. The alcohol industry is very important for the government. It generates an estimated Rs. 18,000 crore per annum in spite of the fact that the per capita consumption of liquor in India is the lowest in the world. The total liquor industry is worth Rs. 2,000 crore. IMFL accounts for only a third of the total liquor consumption in India. Most IMFLs are cheap and are priced below Rs. 300 per bottle. Alcohol sales proceeds account for 45% of the total revenue collection in the country. Whiskey accounts for 60% of the liquor sales while rum; brandy any vodka account for 17% 18% and 6% respectively. MNC’s share is only 10%and they have been successful only in the premium and super premium ranges. Post WTO the government may have opened India to foreign distilleries, but the duty has been increased from 222% to 464-706%.This is due to the fact that there is a 100% customs duty, 150%contravening duty, local taxes, distributor’s margin, retailer’s margin and publicity charges. The cost is finally borne by the consumer. Though the government claims that this is being done to protect the domestic liquor industry, the domestic industry accounts for 99% of the market share. This protectionist policy could prove to be counterproductive and lead to smuggling. As of now, only 45% of the sales are through legal channels and only 25% of this is duty paid for. Within India itself, the policy of alcohol retail differs form state to state. While some states like Maharashtra. Uttar Pradesh, and Tamil- Nadu have a liberal policy, come states like Haryana and Andhra

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]]> INTRODUCTION
INDIAN MADE FOREIGN LIQUOR:
COUNTRY LIQUOR:
BEER:
FOREIGN LIQUOR BOTTLED IN ORIGIN (BIO):
WINE:
INDIAN LIQUOR INDUSTRY IS DIVIDED INTO TWO BROAD CATEGORIES
LEGAL ENVIRONMENT
CUSTOM & DUTIES
SOCIAL ENVIRONMENT
WESTERN CULTURE INFLUENCE
PROHIBITION IN INDIA
THREAT OF NEW ENTRANTS
BARGAINING POWER OF CUSTOMERS
BARGAINING POWER OF SUPPLIERS
PREDICTIONS REGARDING RAW MATERIALS
RIVALRY
ETHYL AND METHYL ALCOHOLS
ETYL ALCOHOL (ETHANOL)
ALCOHOLIC BEVERAGE
THERE ARE A LARGE VARIETY OF ALCOHOLIC BEVERAGES
OTHER FORMS OF ALCOHOL
DIFFERENT ALCOHOLIC DRINK
WHISKY
RUM
3. BRANDY
4. VODKA
5. BEER
6. GIN
WHISKY
TYPES OF WHISKY:
USES AND APPLICATIONS
CHARACTERISTICS OF THE INDIAN LIQUOR MARKET
FACTORS INFLUENCING THE GROWTH OF ALCOHOL INDUSTRY IN INDIA
URBANIZATION:
FAVOURABLE DEMOGRAPHICS:
CHANGING SOCIAL NORMS:
INCREASED ALCOHOL ACCESSIBILITY AND AVAILABILITY:
STRATEGIES FOR PROMOTION AND ADVERTISEMENT OF ALCOHOL PRODUCTS
SURROGATE ADVERTISING OF ALCOHOL PRODUCTS:
SPONSORSHIP OF EVENTS:
PROMOTION AND THE ENTERTAINMENT INDUSTRY:
ATTRACTIVE PACKAGING AND LABELING OF ALCOHOL PRODUCTS:
NEWER PROMOTION CHANNELS:
LIQUOR MARKET IN INDIA
ALCOHOL COMPANIES AND THEIR MAJOR BRANDS IN INDIA
MARKET OVERVIEW OF IMFL (INDIA MADE FOREIGN LIQUOR)
1. AT AN INFLECTION POINT
INITIATE BUY; 50% POTENTIAL UPSIDE FROM CMP
2. INVESTMENT THESIS
2.1 INVESTMENT POSITIVES–OPPORTUNITY TO RE-RATE
RDCK’S CURRENT VALUATION DOES NOT TRULY REFLECT ITS PREMIUM POSITIONING
PREMIUM PORTFOLIO EXPANDING
PREMIUM VODKA AND BRANDY BRANDS ALREADY POSITIONED STRONGLY
PREMIUM BRANDING AIMED AT OFFERING A WIDER PRODUCT PORTFOLIO AND WIDEN CUSTOMER BASE
MARKET SHARE GAINS GOING FORWARD
PREMIUM MARKET TO OUTPERFORM REGULAR MARKET GROWTH
VERTICAL INTEGRATION TRANSFORMED THE COMPANY
TRANSFORMATION INTO A PREMIUM LIQUOR COMPANY FROM A BULK PRODUCER
SCOPE OF RE-RATING ON CONSISTENT MARKET SHARE GAINS IN PREMIUM SEGMENT
25% EPS CAGR, IMPROVEMENT IN RETURN RATIOS
2.2 INVESTMENT NEGATIVES
STRINGENT LAWS MAKE LIFE TOUGH
HIGHLY REGULATED INDUSTRY
PROHIBITION HAS MADE A COMEBACK IN THE POLITICAL VOCABULARY
– KERALA AND BIHAR HAVE ANNOUNCED PHASED PROHIBITION
PROHIBITION RELATED UNCERTAINTIES
VOLUMES TO BE IMPACTED IN SHORT TERM
ALMOST NO PRICE HIKES HAVE COME THROUGH IN THE PAST 18-24 MONTHS
FROM STATES WITH PRICE CONTROLS
PRICE HIKE IN THE HANDS OF GOVERNMENT BODIES
GST IMPACT COULD HAVE A NEGATIVE MARGIN IMPACT
RISK FOR MARGINS POST GST
HIGHER TAXES FOR LIQUOR COMPANIES
3. RDCK’S PREMIUMISATION STRATEGY HAS BEEN SUCCESSFUL
STRONG SUCCESS IN MAGIC MOMENTS, POSITIVE EARLY SIGNS
ON MORPHEUS BRANDY
PREMIUMISATION IS THE KEY CATALYST TO MARGIN IMPROVEMENT
TRANSFORMING TO PREMIUM FROM BULK
MAGIC MOMENTS GIVING COMPETITION A TOUGH TIME
RDCK IS A LEADER IN THE DOMESTIC VODKA MARKET
FOCUSING ON BRANDY SEGMENT TO AUGMENT MARKET SHARE
TARGETING BRANDY MARKET AS WELL
MORE BRAND LAUNCHES
NINE BRAND LAUNCHES SINCE 2006
4. PRICING OUTLOOK MORE POSITIVE
GOVERNMENT CONTROLLED DISTRIBUTION
SOME PRICE HIKES IN RECENT TIMES
TREND OF LOWERING OF TAXES ON LIQUOR IN SOME STATES
OVERALL POSITIVE OUTLOOK
5. COMPETITIVE DYNAMICS
FOURTH LARGEST PLAYER IN VOLUME TERMS
RDCK’S VOLUMES STAND AT 18.2MCS, 6.4% MARKET SHARE
6. WELL POSITIONED TO CAPITALIZE ON RISING PREMIUM IMFL CONSUMPTION
INDIAN SPIRITS MARKET ON GROWTH TRAJECTORY
6.1 INDIAN SPIRITS MARKET SIZE AND GROWTH OPPORTUNITY
MARKET SALES VALUE GROWTH –6.3% CAGR FY16-20E
KEY TRENDS:
6.2 STRUCTURAL CHANGES IN THE INDUSTRY MAKES INDIAN SPIRITS
MARKET MORE ATTRACTIVE
ENTRY OF GLOBAL MAJORS
SHIFT FROM VOLUME GROWTH TO VALUE GROWTH
INCREASING PREMIUMISATION–IMPROVING PRODUCT-MIX
6.3 VODKA TO OUTPERFORM OVERALL IMFL GROWTH IN THE COMING YEARS
POTENTIAL MARKET GROWTH FOR WHITE SPIRITS (VODKA) AN OPPORTUNITY
FOR RDCK
WHITE SPIRITS IS JUST 3.5% OF ALCOHOL VOLUME IN INDIA (VS 47% GLOBALLY)
6.4 KEY DRIVERS FOR GROWTH OF LIQUOR CONSUMPTION IN INDIA
INCOME GROWTH
ATTRACTIVE DEMOGRAPHICS
UNDERPENETRATED MARKET
6.5 RURAL CONSUMPTION TO GROW 3.8X AND TIER 2 & BELOW CITIES
TO GROW 4.4X BY 2025
7.0 FINANCIAL ANALYSIS
7.1 REVENUE TO RISE 5% IN FY18, 6% IN FY19
BRANDED IMFL 73% OF REVENUE; CONTRIBUTION OF COUNTRY LIQUOR,
BULK SPIRITS ON THE DECLINE
REVENUE CAGR OF 6% FY17-20E
EXPECT SALES CAGR OF 6% OVER FY17-19E
WE EXPECT RDCK’S SALES TO GROW AT A CAGR OF 6% OVER FY17-19E
DRIVEN BY:
MANUFACTURING PROCESS OF IMFL BOTTLING PLANT
PROCESS FLOW DIAGRAM FOR IMFL BOTTLING PLANT
PROCESS DESCRIPTION
DETAILED PROCESS DESCRIPTION
1. ALCOHOL MASS METERING SYSTEM (SPIRIT CONCENTRATION METER)
2. RECEPTION SYSTEM FOR ALCOHOL/WATER MIXTURES
3. BLENDING SYSTEM FOR ALCOHOL/WATER MIXTURES
4. WATER DEAERATION SYSTEM
5. FILTRATION SYSTEMS
6. EQUIPMENT FOR STORAGE TANK FACILITIES
7. BATCH MIXING SYSTEM
8. CONTINUOUS IN-LINE BLENDING SYSTEM,
9. COMBINED BLENDING SYSTEM
10. CARBONATION AND BEVERAGE ANALYSIS
11. MOBILE METERING UNITS
12. PRODUCT TRACING FOR INTERNAL DOCUMENTATION BY MEANS OF
13. CLEANING SYSTEM
PACKAGING
PACKING STANDARDS:
GREEN COLOURED BEER BOTTLES
CLEAR COLOURED BORDEUX BEER BOTTLES
STANDARD CAPACITY OF LIQUOR BOTTLES
PACKAGING REQUIREMENT:
SWOT ANALYSIS OF ALCOHOL INDUSTRY
STRENGTHS:
WEAKNESSES:
OPPORTUNITIES:
THREATS:
LIST OF MACHINERY AND EQUIPMENTS USED IN ALCOHALIC BEVERAGES PLANT
MULTI-TUBE COAXIAL HEAT PASTEURIZER
ACCESSORIES
BALANCE TANK
PASTEURIZER FEED PUMP
HOT WATER PREPARATION SYSTEM
MULTI COAXIAL HEAT EXCHANGER/ HOLDING TUBES
HOT WATER RECIRCULATION PUMP
CIP SYSTEM (FULLY AUTOMATIC)
CIP SYSTEM CAN BE CONFIGURED WITH THE FOLLOWING OPTIONS
TO SPECIFIC NEEDS
ONLINE DUPLEX FILTER
ROTARY BOTTLE RINSING MACHINE
UNI BLOCK FILLING AND CAP SEALING MACHINE
SLAT CHAIN CONVEYOR
INSPECTION CONVEYOR
ROTARY LABELING MACHINE
CASE PACKER MACHINE
AUTOMATIC CARTON SEALER MODEL
PROCESS FLOW CHART OF ALCOHOLIC BEVERAGES PROCESSING PLANT
SCHEMATIC FLOW DIAGRAM OF “ALCOHOLIC DRINK BOTTLING PLANT”
B.I.S. SPECIFICATIONS
RECTIFIED SPIRIT
IS 324 – 1956
346 – 1952
IS – 321 – 1964
IS – 6613 – 1972
PRODUCTION OF BRANDY
COMPONENTS OF BRANDY:-
ETHYL ALCOHOL:-
OTHER ALCOHOLS:
METHYL ALCOHOL (WOOD ALCOHOL):-
ALDEHYDES:-
ESTERS:-
COLUMN STILLS:-
CONDENSERS:-
PRODUCTION OF RUM
TYPES OF RUM AND THE RAW MATERIALS:
PRETREATMENT OF RAW MATERIAL:-
FERMENTATION:-
1. FERMENTATION TEMPERATURE:-
(2) PH VALUE:-
(3) FERMENTATION TIME :-
(4) YEAST :-
THE BEST YEAST ARE FROM MOLASSES.
DISTILLATION:-
CONTINUOUS DISTILLATION:-
MATURING:
PRODUCTION OF SPIRIT FOR GIN
RAW MATERIAL:
PRODUCTION FROM GRAIN:
1 COOKING:-
CONVERSION:
FERMENTATION:-
MANUFACTURING PROCESS OF WHISKY
(B) ACIDIC FERMENTATION:
3. BOTTLING:
VODKA:
TREATMENT METHODS
MANUFACTURERS OF ALCOHOLIC BEVERAGES
LIST OF IMFL/LIQUOR MANUFACTURER IN INDIA
SUPPLIERS OF RAW MATERIALS
ENA
GLASS BOTTLES
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF COMPLETE PLANT AND MACHINERY
SUPPLIERS OF PLANT AND EQUIPMENTS
COLUMN
CONDENSER
BOTTLE FILLING MACHINE
BOTTLE SEALING MACHINE
BOTTLE WASHING MACHINE
LABELLING MACHINE
CONVEYOR BELT
STAINLESS STEEL TANKS
PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> IMFL BOTTLING UNIT https://projectreports.eiriindia.org/product/imfl-bottling-unit/ Fri, 22 Jan 2016 06:29:32 +0000 http://projectreports.eiriindia.org/?post_type=product&p=6132   An Overview of the Indian Liquor Industry
The alcohol industry is very important for the government. It generates an estimated Rs. 18,000 crore per annum in spite of the fact that the per capita consumption of liquor in India is the lowest in the world. The total liquor industry is worth Rs. 2,000 crore. IMFL accounts for only a third of the total liquor consumption in India. Most IMFLs are cheap and are priced below Rs. 300 per bottle.

Alcohol sales proceeds account for 45% of the total revenue collection in the country. Whiskey accounts for 60% of the liquor sales while rum; brandy any vodka account for 17% 18% and 6% respectively. MNC’s share is only 10%and they have been successful only in the premium and super premium ranges. Post WTO the government may have opened India to foreign distilleries, but the duty has been increased from 222% to 464-706%.This is due to the fact that there is a 100% customs duty, 150%contravening duty, local taxes, distributor’s margin, retailer’s margin and publicity charges. The cost is finally borne by the consumer. Though the government claims that this is being done to protect the domestic liquor industry, the domestic industry accounts for 99% of the market share.

•    INTRODUCTION
•    ETHYL AND METHYL ALCOHOLS
•    DIFFERENT ALCOHOLIC DRINK
•    USES AND APPLICATIONS
•    MARKET SURVEY
•    PROCESS OF IMFL BOTTLING
•    PROCESS FLOW DIAGRAM FOR IMFL BOTTLING PLANT
•    PROCESS DESCRIPTION
•    LIST OF MACHINERY AND EQUIPMENTS USED IN ALCOHALIC BEVERAGES PLANT
•    PROCESS FLOW CHART OF ALCOHOLIC BEVERAGES PROCESSING PLANT
•    GENERAL PLANT LAYOUT GMP/GHP CRITERIA FOR PLANT
•    EFFLUENT TREATMENT AND DISPOSAL
•    WASTE TREATMENT
•    EQUIPMENT REQUIREMENT
•    EQUIPMENT REQUIREMENTS
•    MANPOWER
•    PLANT LAYOUT OF LIQUOR BOTTLING PLANT
•    PROJECT IMPLEMENTATION SCHEDULE
•    ORGANIZATION STAFF
•    B.I.S. SPECIFICATIONS
•    VARIOUS TYPES OF INDUSTRIAL ALCOHOL
•    PRODUCTION OF BRANDY
•    PRODUCTION OF SPIRIT FOR GIN
•    MANUFACTURING PROCESS OF WHISKY
•    MATERIAL SAFETY DATA SHEET FOR ETHANOL
•    MANUFACTURERS OF ALCOHOLIC
•    LIST OF IMFL/LIQUOR MANUFACTURER IN INDIA
•    SUPPLIERS OF RAW MATERIALS
•    SUPPLIERS OF IMFL BOTTLING PLANT AND EQUIPMENTS
•    SUPPLIERS OF COMPLETE PLANT AND MACHINERY
•    PLANT LAYOUT

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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]]> IMFL BOTTLING UNIT (8 LINES) https://projectreports.eiriindia.org/product/imfl-bottling-unit-8-lines/ Wed, 05 Aug 2015 11:56:02 +0000 http://projectreports.eiriindia.org/?post_type=product&p=5547  An Overview of the Indian Liquor Industry

The alcohol industry is very important for the government. It generates an estimated Rs. 18,000 crore per annum in spite of the fact that the per capita consumption of liquor in India is the lowest in the world. The total liquor industry is worth Rs. 2,000 crore. IMFL accounts for only a third of the total liquor consumption in India. Most IMFLs are cheap and are priced below Rs. 300 per bottle.

Alcohol sales proceeds account for 45% of the total revenue collection in the country. Whiskey accounts for 60% of the liquor sales while rum; brandy any vodka account for 17% 18% and 6% respectively. MNC’s share is only 10%and they have been successful only in the premium and super premium ranges. Post WTO the government may have opened India to foreign distilleries, but the duty has been increased from 222% to 464-706%.This is due to the fact that there is a 100% customs duty, 150%contravening duty, local taxes, distributor’s margin, retailer’s margin and publicity charges. The cost is finally borne by the consumer. Though the government claims that this is being done to protect the domestic liquor industry, the domestic industry accounts for 99% of the market share.

•    INTRODUCTION
•    ETHYL AND METHYL ALCOHOLS
•    DIFFERENT ALCOHOLIC DRINK
•    USES AND APPLICATIONS
•    MARKET SURVEY
•    PROCESS OF IMFL BOTTLING
•    PROCESS FLOW DIAGRAM FOR IMFL BOTTLING PLANT
•    PROCESS DESCRIPTION
•    LIST OF MACHINERY AND EQUIPMENTS USED IN ALCOHALIC BEVERAGES PLANT
•    PROCESS FLOW CHART OF ALCOHOLIC BEVERAGES PROCESSING PLANT
•    GENERAL PLANT LAYOUT GMP/GHP CRITERIA FOR PLANT
•    EFFLUENT TREATMENT AND DISPOSAL
•    WASTE TREATMENT
•    EQUIPMENT REQUIREMENT
•    EQUIPMENT REQUIREMENTS
•    MANPOWER
•    PLANT LAYOUT OF LIQUOR BOTTLING PLANT
•    PROJECT IMPLEMENTATION SCHEDULE    81
•    ORGANIZATION STAFF
•    B.I.S. SPECIFICATIONS
•    VARIOUS TYPES OF INDUSTRIAL ALCOHOL
•    PRODUCTION OF BRANDY
•    PRODUCTION OF SPIRIT FOR GIN
•    MANUFACTURING PROCESS OF WHISKY
•    MATERIAL SAFETY DATA SHEET FOR ETHANOL
•    MANUFACTURERS OF ALCOHOLIC BEVERAGES
•    LIST OF IMFL/LIQUOR MANUFACTURER IN INDIA
•    SUPPLIERS OF RAW MATERIALS
•    SUPPLIERS OF IMFL BOTTLING PLANT AND EQUIPMENTS
•    SUPPLIERS OF COMPLETE PLANT AND MACHINERY
•    PLANT LAYOUT

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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