MAIZE & BY-PRODUCTS PROCESSING PLANT
Starches /Dextrose Monohydrate /
Malto Dextrine Powder / Corn Gluten Meal (60%) / Sorbitol.

The processed food industry is mainly unorganized with 75% of the processing units belonging to the unorganized category, the organized category though small, is growing fast. The food production is expected to double in the next 10 years and the consumption of value-added food products is expected to grow at a much faster pace. The share and growth of value-added products is likely to be higher going forward as companies in the processing sector opt for higher margin products on ample supply of raw materials used for starch for food additives.

The Indian organized starch industry has an estimated size of around Rs 3,500 crore. The Indian starch Industry is predominantly based on corn, with negligible usage of wheat. Out of more than 1,000 downstream applications of starch, 40 have been commercialized in India. With companies globally focusing on innovations in their product portfolio through R&D, the demand for starch sweeteners and other derivatives has picked up in a number of industries in India as well as in the international markets. During the period 2011-12, the Indian starch industry grew at a CAGR of 21.8%; while starch demand grows at around 5% per annum.

Gujarat with a strong agricultural base, 3.6 million hectares of irrigated land and well developed agro research capabilities is well positioned to drive the growth of food processing industry. Gujarat offers a large number of incentives to set up food processing units. Hassle-free policies such as single window clearance, a strong agricultural marketing network with over 200 Agriculture Produce Marketing Committees (APMCs) and over 110 cold storages are some of the enablers that have facilitated the rapid growth of this industry. The state also provides financial incentives by offering interest subsidies to agro-industrial units and air & sea freight subsidies for agro exports.

Starches, modified starches and their application find great relevance in the rapidly developing and growing Indian food processing industry. The demand is likely to grow in coming years with already established mega food parks and upcoming projects in India. To tap opportunities in this industry, Anil Ltd has formed SPV for setting up Gujarat’s first mega food park. In the first quarter of 2011-12, Ministry of Food Processing Industries (MoFPI), Government of India, allotted the project of establishing mega food park at Savli near Vadodara to this SPV.

Starch and Glucose are reserved cargohydrates of plants  and are therefore widely distributed in their crude from. They can be found  in  almost all fruits, vegetables and crons.  There  is  no definite information as to how they were initially obtained . But different countries are known to be using different  agricultural sources  for  production of starch. While Japan and  thr  Europan countries  produce  starch  from  potatoes,  Amerada  from  corn, countries  like  Thailand,  and  Brazil  are  understood  to   be producing  starch  mainly  from tapioca. In the  case  of  India, starch is being produced form Maze as well as tapioca. While  the units  producing starch from maize are concentrated in the  large sector,  the units producing starch from tapioca are by ad  large concentrated in the small scale sector.

Commercially glucose is produced from starch only and these two products are generally made in the same unit side by side.

The  objective  of this article is to discuss  the  present status,  imports, exports and also the future prospects for  both starch as well as liquid glucose.

Why to Buy this Report:
•    This detailed research report helps you get a detailed picture of the MAIZE & BY-PRODUCTS PROCESSING PLANT Starches /Dextrose Monohydrate/Malto Dextrine Powder / Corn Gluten Meal (60%) / Sorbitol. industry by providing overview of the industry along with the market structure, classification and technology details with complete latest cost economics and profitability analysis.
•    The report provides market analysis covering major growth driving factors for the industry and latest market trends in the industry
•    This report helps to understand the present status of the allow wheels industry by elucidating a comprehensive market with future demand and supply analysis and scrutiny of the demand supply situation with technology details to start and setup the industry.
•    The report provides forecasts of key parameters which helps to anticipate the industry performance
Our Approach:
•    Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.
•    The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players
•    We use reliable sources of information and databases. And information from such sources  is processed by us and included in the report
•    EIRI have experienced technologists with its team to provide you the all genuine data.

MAIZE & BY-PRODUCTS PROCESSING PLANT Starches /Dextrose Monohydrate /
Malto Dextrine Powder / Corn Gluten Meal (60%) / Sorbitol.

[EIRI/EDPR/1421] J.C. 197

CONTENTS

INTRODUCTION
Starch Industry in India
Byproducts from Maize
1.0 Starches
1.1 Natural Starches
1.1 Natural Starches
1.2 Tapioca
1.3 Cereal Starches
1.4 Raw Materials
1.4.1 Maize
1.4.2 Sorghum Grains
1.4.3 Bajra
1.4.4 Small millets
1.4.5 Wheat
1.4.6 Chemicals
1.4.7 Tamarind Seed
PRODUCT DESCRIPTION AND USE
2.1:Product Description :
SIZE OF STARCH GRANULES:
SPECIFICATION OF STARCH
2.2  USES OF STARCH:
a)       Textile Industry:
b)       Food Industry:
c)       Paper Industry :
d)    Pharmaceutical Industry :
e)    Manufacture of glucose and dextrose by hydrolysis :
f)     Manufacture of modified starches ,such as:
g)    Miscellaneous other uses :
2.2.2   In addition to these uses, by products of starch are  also obtained during the wet     milling of maize.
a)      Concentrated steep liquor :
b)       Germ oil and Germ and cake :
c)       Gluten :
ECONOMIC SIZE UNIT AND PRODUCTION PATTERN
PHASED PRODUCTION PROGRAMME
Uses of Dextrose :-
PROPERTIES
PROPERTIES OF STARCH
Physical Properties
CHEMICAL PROPERTIES
Starch gives a characteristic blue color with iodine.
MARKET SURVEY
Growth in processed food industry vis-a-vis starch industry
All India Area, Production and Yield of Maize along with coverage under Irrigation from 2002 to 2012
Area, Production and Yield of Maize during 2009-11 in Major Producing States along with      coverage under Irrigation
SUPPLY & DEMAND: MAIZE FROM 2010 TO 2014
Lower cereal production and stocks from last month while trade forecast raised
Cereal Production, Utilization and Stocks from 2002 to 2013
World cereal production in 2012 falls
Total cereal utilization in 2012/13 down slightly from 2011/12
Falling wheat and coarse grain inventories against rising rice stocks till 2013
World trade to shrink in 2012/13 despite some upward adjustments since November
Starch and Glucose Industry in India;
Present status:
Production Installed capacity and capacity Utilization of Starch:
Percentage share of end-uses industry in the total demand of starch
FUTURE PROSPECTS OF LIQUID GLUCOSE
DRUGS AND PHARMACEUTICALS
Growth rates
CONCLUDING OBSERVATIONS:
Maize: International Market Profile
Origins and Varieties
Highlights:
Utilization pattern of maize
Starch industry: an overview
Global starch market
Indian starch industry
Key positives
Key risks and concerns
Outlook and valuation
MANUFACTURERS AND SUPPLIERS
STARCH
LIQUID GLUCOSE
LIST OF MANUFACTURERS OF RAW MATERIAL-DEXTROSE
SPECIFICATION
REQUIREMENT FOR MAIZE, TAPIOCA & ARROW ROOT STARCHES, EDIBLE GRADE
TABLE III REQUIREMENTS FOR MAIZE AND TAPIOCA STARCHES FOR USE INCOTTON     TEXTILE INDUSTRY
REQUIREMENTS OF TAMARIND STARCH FOR USEIN COTTON TEXTILE AND JUTE     INDUSTRIES
INDIAN STANDARDS
MANUFACTURES OF STARCH AND ALLIED PRODUCTS
Maize Starch
TAPIOCA STARCH
AMYLOSE MOLECULE OF STARCH
AMYLOPECTIN MOLECULE
PROCESS DESCRIPTION
5.1 CLEANING AND SOAKING
5.2 STEEP LIQUOR CONCENTRATION
5.3 CRUDE GEM OIL RECOVERY
5.4 FIBRE SEPARATION
5.5 GLUTEN SEPARATION AND CONCENTRATION
5.6 MIXED FEED PROCESSING
5.7 STARCH WASHING DEWATERING AND DRYING
PROCESS FLOW DIAGRAM FOR THE MFG. OF STARCH
RAW MATERIALS AND UTILITIES
RAW MATERIALS
a)  CORN:
b)  CLASSES :
i)  YELLOW CORN :
ii)  MIXED CORN :
SPECIAL GRADES FOR CORN:
A)  FLINT CORN :
B)  FLINT AND DENT CORN :
C)  WEEVILY CORN :
Maize processing process sheet
MANUFACTURE OF DEXTROSE MONOHYDRATE AND DEXTROSE ANHYDROUS
DEXTROSE MANUFACTURE
MANUFACTURING DIAGRAM OF ANHYDROUS DEXTROSE
Maize starch and allied products and their applications
Maize Starch
Applications
Maltodextrin
Dextrose Monohydrate
Maize gluten
Maize germ
Applications
Sorbitol
Applications:
Cosmetics:
Food Industry
Pharmaceutical Industry:
Tobacco Industry:
Textile Industry:
Paper Industry:
Paint Industry:
Turnkey Consultant for settingup Maize Processing Unit
List of some starch processing industries
Complete Plant and Machinery Suppliers for Starch (Maize)
SUPPLIERS OF RAW MATERIALS
Hydrochloric Acid
Sulphuric Acid
Soda Ash
Caustic Soda
Activated Carbon
SUPPLIERS OF PLANT & MACHINERY
Starch Making Plant And Equipments
Boiler
Tanks
Heat Exchanger
Centrifuges
Tray Drier
Disintegrators
Pulveriser/Grinder
Industrial ETP plant manufacture/supplier
IMPLEMENTATION SCHEDULE
Project implementation will take a period of 12 months.
LIST OF FOOD AND AGRO PROCESSING CONSULTANTS
MANUAL ON STANDARDS OF MAIZE
1. Important Parameters Responsible For Quality
1.1 Following Parameters are important in determination of quality of Maize
1.2 Following Safety parameters are important:
1.3 Parameters by which grades of Maize are differentiated:
2. Standards Applicable For Purchases By Food Corporation Of India (FCI).
2.1 The main objectives of the FCI are
SCHEDULE OF SPECIFICATIONS
DEFINITIONS:
3. Standards Applicable For Storage Of Maize
3.1.1 Standards of Central Warehousing Corporation
4. Standards Applicable For Domestic Market
4.1 The Prevention Of Food Adulteration Act, 1954 (Pfa Standards)
4.1.1. Quality Parameters:
4.1.2 Safety Parameters:

Poisonous Metals:
5. Standards For Grading :
Advantages Of Grading:
5.2. Agricultural Produce (Grading & Marking) Act, 1937 (Agmark Standards).     5.2.1 Agmark Standards Of Maize:
6. Standards Applicable For Interntional Trade.
6.1 Codex Alimentarius Commission (Cac)
6.1.1 Codex Standard For Maize (Corn))
SCOPE
Product Definition:
Quality factors – General
Quality factors – Specific
Toxic or Noxious Seeds
HYGIENE
Heavy Metals
Pesticide Residues:
General plant layout
STARCH PROCESSING PLANT LAYOUT
50 TPD MAIZE PROCESSING PLANT & MACHINERY
Specification of  Raw material
Specification of the Final Products
Specification of Chemicals and Utilities
QUALITY
Specification of Machinery and Equipment for the
Maize starch factory
SECTION:
MAIZE STARCH  FACTORY
SECTION : 1.00
MAIZE STEEPING
MAIZE STARCH FACTORY
SECTION : 2.00
SULPHUR DIOXIDE PLANT
MAIZE STARCH FACTORY
SECTION : 3.00
DEGERMINATION AND GERM WASHING
MAIZE STARCH FACTORY
SECTION : 4.00
FIBRE MILLING AND WASHING
MAIZE STARCH FACTORY
SECTION : 5.00
STARCH SEPARATION AND REFINING
MAIZE STARCH FACTORY
SECTION : 6.00
GLUTEN CONCENTRATION
MAIZE STARCH FACTORY
SECTION : 7.00
GERM  DEWATERING AND DRYING
MAIZE STARCH FACTORY
SECTION : 8.00
STEEPING WATER CONCENTRATION
MAIZE STARCH FACTORY
SECTION : 9.00
MAIZE STARCH FACTORY
SECTION : 10.00
ANIMAL FEED DEWATERING AND DRYING
MAIZE STARCH FACTORY
SECTION : 11.00
1 Buffer Tank with ventilator
For  sifted starch.
SECTION : 12.00
HANDLING/HOLDING & STORAGE EQUIPMENTS
Along with financial details as under:

Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies

below mentioned financial statements (Annexure) will be  for 5 to 10 Years
Annexure  ::         Cost of Project and Means of Finance
Annexure  ::         Output, Profitability and Cash Flow Chart
Annexure  ::         Assessment of Working Capital requirements
Annexure  ::         Sources of Finance
Annexure  ::         Balance Sheets
Annexure  ::         Break-Even Analysis and profitability analysis.
Annexure  ::         Quantitative Details-Output/Sales/Stocks
Annexure  ::         Sales Realisation
Annexure  ::         Raw Material Cost
Annexure  ::         Other Raw Material Cost
Annexure  ::         Packing Material Cost
Annexure  ::         Consumables, Store etc.,
Annexure  ::         Employees Expenses
Annexure  ::         Fuel Expenses
Annexure  ::         Power/Electricity Expenses
Annexure  ::         Repairs & Maintenance Exp.
Annexure  ::         Other Mfg. Expenses
Annexure  ::         Administration Expenses
Annexure  ::         Selling Expenses
Annexure  ::         Depreciation Charges – Profitability
Annexure  ::         Depreciation Charges
Annexure  ::         Interest and Repayment – Term Loans
Annexure  ::         Tax on Profit
Annexure  ::         Assumptions for Profitability workings
Annexure  ::         Assessment of Working Capital

Total No. of Pages : 175
ISBN: 9789380772493

The post Practical Project Execution Know-How Report Maize and By Products Processing Plant-Starches, Dextrose, Monohydrate, Malto Dextrin Powder, Corn Gluten Meal, Sorbitol (Present and Future Prospects, Market Size, Statistics, Trends, SWOT analysis and Foecasts upto 2020) appeared first on EIRI - eBooks and Project Reports.

EPDM’s properties allow it to be a widely used, highly versatile, synthetic rubber in both specialty and general purpose applications. Since EPDM can be processed to meet a number of different requirements, it has been adopted by many industries for a number of applications including:
•    Automotive weather-stripping
•    Glass-run channels
•    EPDM Grommets
•    Automotive seals
•    Radiator, garden and appliance EPDM hoses
•    EPDM Tubing
•    Electrical insulations and stinger covers
•    Roofing membranes
•    EPDM belts
•    Plastic impact modification
•    Rubber mechanical goods
•    Water system O rings and hoses
•    Ozone exposure applications
•    Automotive cooling systems

The IHS Chemical analysis that global EPDM demand will be 120 million tons in 2011 to 160 million tons in 2017, will continue to be the engine of world the EPDM consumer demand in Asia. China EPDM average annual growth rate of consumption is projected to be 11%, increased from 24 million tons in 2011 to 450,000 tons in 2017; EPDM consumption in India is expected to grow at an average annual rate of 10%.

At present, the global EPDM production of basic formation (485,000 tons / year) in North America, Western Europe (40.0 million tons / year) and Asia (38.9 million tons / year) tripod pattern.

According to reports, the EPDM projects currently under construction or planned: Shanghai Sinopec Mitsui elastomer, Co., Ltd. in China 7.5 million tons / year project, JSR company expansion project in Korea (90,000 tons / year increase to 150,000 tons / year), SK plans new 50,000 tons / year project in Ningbo, China, Jilin Petrochemical plans to increase 40,000 tons / year EPDM project, Yanchang Petroleum, Shandong Jade chemical program launched 50,000 tons / year project, Saudi Basic Industries Corp. and Exxon Mobil joint venture projects, in Saudi Arabia as well as Saudi Aramco and Sumitomo joint project.

With the gradual release of production capacity in Asia, 2015, the global EPDM total capacity will have a larger increase, production capacity is expected to more than 1.65 million tons / year.

Why to Buy this Report:
•    This detailed research report helps you get a detailed picture of the EPDM RUBBER PROFILES (Weather Strips, Industrial Mono Strips etc) industry by providing overview of the industry along with the market structure, classification and technology details with complete latest cost economics and profitability analysis.
•    The report provides market analysis covering major growth driving factors for the industry and latest market trends in the industry
•    This report helps to understand the present status of the allow wheels industry by elucidating a comprehensive market with future demand and supply analysis and scrutiny of the demand supply situation with technology details to start and setup the industry.
•    The report provides forecasts of key parameters which helps to anticipate the industry performance
Our Approach:
•    Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.
•    The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players
•    We use reliable sources of information and databases. And information from such sources  is processed by us and included in the report
•    EIRI have experienced technologists with its team to provide you the all genuine data.

     EPDM RUBBER PROFILES
      (Weather Strips, Industrial Mono Strips etc)
                  [EIRI/EDPR/1492] J.C. 277

CONTENTS

Introduction
Ethylene – Propylene Rubber (Epm And Epdm)
Properties Of Epdm Rubber
Epdm Rubber Material Properties
The Major Properties Of Epdm Granules Are As Follows:
1. Excellent Chemical Stability:
2. Good Elasticity:
3. Vivid Color:
4. Made From Epdm Rubber:
5. Epdm Content:
6. Containing No Hazardous Material, Non-Toxic And Odorless And Safe.
7. Low Heat Absorbency For Barefoot Walking.
8. Economic And Easy Maintenance:

Specifications
Table 1. –  Properties Of Ethylene-Propylene Elastomers
Application Of Epdm Rubber
Feature Of Epdm Elastomers
Major Producers Of Epdm
Chemistry And Manufacturing Processes
Table Ii – Cure-Site Diene Termonomers In Ethylene-Propylene Elastomers
Epdm Profiles
Epdm Rubber Profile
Specialization
Market Survey
Industry Overview In 2011
Global The Epdm Market Capitalization Will Reach $ 6.5 Billion By 2017
Global Demand For Epdm (Ethylene Propylene Diene Monomer) Is Set To Increase By 1.5     Million Tons By 2020
Supply Scenario -Period 2012
Future Installed Capacity And Production Estimates From 2011 To 2020 (In Metric Tonnes)
Demand Drivers And Growth Till 2020
Pattern Of Application Sector Wise Demand
Epdm Demand Set To Increase By 1.5 Million Metric Tons By The Year 2020
Projected Demand Supply Scenario – Period 2020
Epdm Rubber Used Shred Graph Area Wise
Market Survey Of Epdm Rubber Products Including    Profiles In India     From 2006 To 2013
Apparent Consumption Of Epdm Products Including Profiles From     2006 To 2013
Estimated Demand Of Epdm Products From 2014 To 2020
Demand Supply Gap Till 2019-20
Raw Materials Required
Process Flow Sheet Of Manufacture
Formulation And Processes Of Extruded Epdm Profile
Nr/Edpdm Blends For Extruded Profile Weather-Strip
Table-1 Formulations Of Nr/Modified –Epdm Blends For Initial Extrusion Trials
Small Scale Extrusion Trials
Table-2 Rheometer Characteristics Of Compounds For Initial Extrusion Trials
A Monsanto Mdr 2000e At 180oc
Nr / Epdm Blends For Extruded Profile Weatherstrip
Table-3 Nr And Epdm Masterbatch Formulations For Large Scale Mixing And Extrusion Trials     Of Soft And Medium Soft Blend Compounds..
Formulation Development And Processing
Table-4 Extrusion Ratings Of Large Scale Mixing Trial Compounds.
Table-5 Physical Properties Of Large-Scale Mixing Trial Compounds
Table-6 Resistance Of Large Scale Mixing Trial
Compounds To Ageing In Air For 7 Days/70oc
Formulation Development And Processing
Table-7 Formulations Of Nr And Epdm Masterbatches For Improved Compression
Set Profiles.
Table 8 Effect Of Cure System On Compression
Set Of Nr/Modified-Epdm Blends
Compound Formulation Of Epdm Weather Strip
Compound Formulatin Of Industrial Mono Strip
Raw Material Calculation
For Industrial Mono Strip
Formulation
Epdm Test Formulation-1
Epdm Test Formulation-2
Epdm Profile Making Machine
Schematic Figure Of Epdm Profiles Production Line
Different Types Of Epdm Profile Manufacture With Same Machinery
Details Of Machinery And Equipments
Rubber Extrusion
Production Line For Rubber Profiles Production
Schematic Figure Of Profiles Production Line
Types Of Extruders
Single Screw Extruder:
Twin Screw Extruder:
Die Flows
A Typical Profile Extrusion Die.
Rubber Profile Production Line Models
Rubber Profile Production Line
Block Diagram Of The Production
Block Diagram Of The Production Process
Vacuum Calibrating Stand
Haul-Off
Cutting Machine
Tilt Stacker
Raw Material
Technical Know-How Available At Following Address
Plant Layout
Principles Of Plant Layout
Plant Location Factors
Explanation Of Terms Used In The Project Report
1.    Depreciation:
2.      Fixed Assets:
3.      Working Capital:
4.      Break-Even Point:
5.     Other Fixed Expenses:
6.      Margin Money:
7.      Term Loans:
8.      Total Load:
9.      Land Area/Man Power Ratio:

Implementation Schedule
Effluent Treatment And Disposal
Standards
Tolerance Limits For Industrial Effluent Discharge
Waste Treatment
Primary Treatment
Secondary Treatment
Tertiary Treatment
Solids Concentration
Typical Waste Solids Characteristics
Equipment Requirement
List Of Epdm Based Products Manufacturer In India
Suppliers Of Plant And Machinery
Suppliers Of Raw Material/Epdm/Synthetic Rubber
Carbon Black
Industrial Etp Plant Manufacture/Supplier

Along with financial details as under:

• Summary of Capital Cost of Project
• Land & Side Development Exp.
• Buildings
• Plant & Machineries
• Misc. Fixed Assets
• Technical Know how Fees & Exp.
• Preliminary Expenses
• Pre-operative Expenses
• Provision for Contingencies

below mentioned financial statements (Annexure) will be  for 5 to 10 Years
Annexure  ::         Cost of Project and Means of Finance
Annexure  ::         Output, Profitability and Cash Flow Chart
Annexure  ::         Assessment of Working Capital requirements
Annexure  ::         Sources of Finance
Annexure  ::         Balance Sheets
Annexure  ::         Break-Even Analysis and profitability analysis.
Annexure  ::         Quantitative Details-Output/Sales/Stocks
Annexure  ::         Sales Realisation
Annexure  ::         Raw Material Cost
Annexure  ::         Other Raw Material Cost
Annexure  ::         Packing Material Cost
Annexure  ::         Consumables, Store etc.,
Annexure  ::         Employees Expenses
Annexure  ::         Fuel Expenses
Annexure  ::         Power/Electricity Expenses
Annexure  ::         Repairs & Maintenance Exp.
Annexure  ::         Other Mfg. Expenses
Annexure  ::         Administration Expenses
Annexure  ::         Selling Expenses
Annexure  ::         Depreciation Charges – Profitability
Annexure  ::         Depreciation Charges
Annexure  ::         Interest and Repayment – Term Loans
Annexure  ::         Tax on Profit
Annexure  ::         Assumptions for Profitability workings
Annexure  ::         Assessment of Working Capital

Total No. of Pages : 125
ISBN: 9789380772509

The post Practical Project Execution Know-How Report on EPDM RUBBER PROFILES (Weather Strips, Industrial Mono Strips etc) (Present and Future Prospects, Market Size, Statistics, Trends, SWOT analysis and Foecasts upto 2020) appeared first on EIRI - eBooks and Project Reports.

Native Potato Starch is basically a carbohydrate, consisting of amylose and amylopectin. The quality and consistency of native Potato Starch produced by Siddharth Starch has made it a role model among Potato Starch users in India. In spite of being sole manufacturer of native Potato Starch in India, Siddharth Starch is supplying native Potato Starch to Indian customers at most competitive price. (there are other manufacturer of potato starch in INDIA such as Crystal agro product and Purthvi foods Gujarat) Siddharth Starch is also very responsive to needs of its clients and uses its laboratory and R&D facilities to tailor make modifications as required by Potato Starch users. Presently Siddharth Starch is manufacturing Potato Starch from recovery system installed in Potato processing companies

Potato  is  widely consumed as food all over the  world.  It contains  the  starch as a major carbohydrate. Surplus  and  cull potatoes are used as feed for live stock and also as raw material for  the  manufacture of starch, ethyl-alcohal and   a  few  other industrial products like, dextrose, liquid Glucose etc.

The potato contains approximately 18-21% of carbohydrates. The major carbohydrate is starch. This starch is comprising  65-80%  of  the dry weight of the tuber, is calorifically  the  most important nutritional component. In the raw tuber , it is present as  microscopic granules in levcoplasts lining the interior  cell walls of parenchyma tissue. The granule is ellipsoidal in shape, 100N*60N,  with striations like an oyster shell. Under  polarized light,  the  granule  shows an irregular  black  cross.

Electron micrographs reveal  a surprising smooth surface  structure.  The ratio  of amylase to amylopectine in potato starch is  24:76  and the  gelatinization  temperature ranges from 56oC to 69oC  with water  this starch forms a translucent paste of  high  viscosity. Freshly harvested  mature tubers contain more  sugars  than  the large ones. A slight rise in total sugars is observed when tubers are stored at 20-30oC. However when the storage temperature is 4o or less., the total reducing sugars increase, the rate and extent of increase being greater when lower the temperature down to  the freezing  point.  The maximum sugar concentration (3 to 10%)  is reached after 4-8 weeks.

Potato starch is produced from varieties selected and  grown for their high starch, low protein and low fibre contains. In USA and  else where, only surplus potatoes and tubes  unsuitable  for table use are used for starch production.

For starch manufacture, potatoes are washed and milled in a rasp  or  hammer  mill to disintegrate  the  cells  and  liberate starch.  Sulphur  dioxide  is  added to  inhibit  the  action  of oxidizing  enzymes and the slurry is passed  through  centrifugal separator  to remove ‘protein water’. The residual cake is  mixed with  water and the suspension pumped on to starch tables,  where starch settles and major part of the fibre and soluble salts  pass off. The cake is scrap off the table, mixed with water and passed through rotary vacuum filters. The cake obtained is  the  pure starch.

The raw material required for the manufacture potato starch is selected varieties of potato having high  starch  and  low protein and low fibre contents.
•    Potato starch is starch extracted from potatoes. The cells of the root tubers of the potato plant contain starch grains (leucoplasts).
•    To extract the starch, the potatoes are crushed; the starch grains are released from the destroyed cells. The starch is then washed out and dried to powder.
•    Potato starch contains typical large oval spherical granules; their size ranges between 5 and 100 μm.
•    Potatoes contain around 20% starch, 2% fibres and 1% protein.
•    Potato starch is a very refined starch, containing minimal protein or fat. This gives the powder a clear white colour.
•    Potato starch absorbs and retains moisture to a far greater degree than wheat flour.
•    The cooked starch typical characteristics of neutral taste, good clarity, high binding strength, long texture and a minimal tendency to foaming or yellowing of the solution.
•    Potato starch and potato starch derivatives are used in many recipes, for example in noodles, wine gums, cocktail nuts, potato chips, hot dog sausages, bakery cream and instant soups and sauces, in gluten-free recipes.
•    Potato starch is also used in technical applications as wallpaper adhesive, for textile finishing and textile sizing, in paper coating and sizing and as an adhesive in paper sacks and gummed tape.
•    Potato starch was also used in one of the earlier color photography processes.
•    Potato starch also lowers plasma cholesterol and triglyceride concentrations, increases satiety, and possibly even reduces fat storage.
•    Potato starch is gluten free, it is very useful for people with gluten intolerance or wheat sensitivity. It is also a good source of energy.
•    The granule size of potato starch is definitely larger than other starches.
•    Compared to other starches, potato starch has a higher phosphorus content. Due to higher phosphorus content, potato starch exhibits extremely high viscosity.
ESTIMATED FUTURE DEMAND IN 10 YEARS

The future demand for potato starch depend upon the projected  growth, estimated penetration and quantity consumption in various types/sizes of products. Based on the present demand for potato starch having been estimated at 150,000 tons for 2014, the estimated demand for potato starch in the next 10 years has been derived by supplementing the demand with the assumed growth rates on  the  present  estimated  consumption  in  specified  product/categories.  The annual growth rates for future demand assessment by product category have been taken approximately as 5% .

Why to Buy this Report:
•    This detailed research report helps you get a detailed picture of the POTATO STARCH industry by providing overview of the industry along with the market structure, classification and technology details with complete latest cost economics and profitability analysis.
•    The report provides market analysis covering major growth driving factors for the industry and latest market trends in the industry
•    This report helps to understand the present status of the allow wheels industry by elucidating a comprehensive market with future demand and supply analysis and scrutiny of the demand supply situation with technology details to start and setup the industry.
•    The report provides forecasts of key parameters which helps to anticipate the industry performance
Our Approach:
•    Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.
•    The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players
•    We use reliable sources of information and databases. And information from such sources  is processed by us and included in the report
•    EIRI have experienced technologists with its team to provide you the all genuine data.

POTATO STARCH

CONTENTS

INTRODUCTION
PROPERTIES
Chemical Formula- (C6H10O5)n
Potato starch in food applications
PRESENT CONSUMPTION PATTERN
Category wise estimated consumption Pattern of potato
USES OF STARCH:
B.I.S. SPECIFICATION
MARKET SURVEY
WORLD WIDE PRODUCTION OF STARCH FROM DIFFERENT SOURCE
PRODUCTION OF STARCH IN VARIOUS GEOGRAPHIC AREAS
ESTIMATED FUTURE DEMAND IN 10 YEARS
POTATO STARCH PRODUCTION IN MT. FROM 2008 TO 2017
IMPORT STATICS  OF POTATO STARCH from 1991 to 2012
EXPORT  STATICS OF POTATO STARCH from 1995 to 2012
Growth in processed food industry vis-a-vis starch industry
Starch Industry in India;
Present status:
Present status of Potato Starch in china till 2014
Consumption:
Imports Potato Starch 2014
Synthesis of raw material specificities and uses
USES OF STARCH PRODUCTS
The different uses of the starch products are presented in the table below
PRESENT CONSUMPTION PATTERN
Category‐wise estimated consumption Pattern of potato
World market for starch by raw materials, 2008
Overall organisation of the potato starch supply chain
Starch production in the EU – 2011
Based on figures obtained from EU Commission and USDA a different estimate     for starch production 2000 by starch origin is:
STARCH INDUSTRY: AN OVERVIEW
Global starch market by 2015
Indian starch industry
Polymeric Used of Starch in: Starch Industry in India
State-wise List of Starch Industries in India
Major End – Users of Starch and Starch based Products
Global starch market to reach 133.5 million metric tons by 2018
Potato starch packaged for shipping
Promising Future
Future Beholds for Modified Starch Market
Modified Starch Market
Segmentation and Forecasting
Food: Brewery, bakery, confectionary and processed foods from 2012 to 2017
Non-Food: Detergent, paper, chemicals and pharmaceuticals from 2012 to 2017
Import data of Potato starch from 2004 to 2013
Export data of ‘Potato Starch’ in 2013
MANUFACTURERS/EXPORTERS/SUPPLIERS OF POTATO STARCH
RAW MATERIALS
Indian Production of Potato in 2012-13
MARKET SURVEY
Scenario of Potato Sector from 2007-09
Fig. 1. Potato production growth (%) over continents during TE 1998 and TE 2009
Potato in Agricultural Economy in 2008
PROCESS OF MANUFACTURE
Potato Starch –
IS this Company Can provide machine (GELGOOG)
PROCESS FLOW SHEET FOR MANUFACTURE
OCCURRENCE OF STARCH
THE BASIS FOR STARCH QUALITY IS LAID IN THE POTATO CLAMP.
REFINING BEGINS ALREADY DURING RAW MATERIAL INTAKE.
EFFICIENT WASHING MAKES REFINING EASIER.
RASPING.
USE OF SULPHUR.
EXTRACTION.
Operating Principle of a Starch Extractor.
CONCENTRATING THE CRUDE STARCH SLURRY.
REFINING
HYDROCYCLONES.
COOLING
CIP – CLEANING IN PLACE.
DRYING AND SIFTING.
Composition of potato starch
Size distribution.
PROPERTIES OF STARCH
STARCH CONTENT OF POTATOES VERSUS DENSITY ACCORDING TO
EU-DIRECTION
SPECIFICATIONS OF POTATO STARCH
MANUFACTURING PROCESS OF POTATO STARCH
STARCH PROCESSING PLANT LAYOUT
EFFLUENT TREATMENT AND DISPOSAL
Effluent treatment plant specification and norms
STANDARDS
Tolerance Limits for Industrial Effluent Discharge
WASTE TREATMENT
Primary Treatment
Secondary Treatment
Tertiary Treatment
Solids Concentration
Typical Waste Solids Characteristics
EQUIPMENT REQUIREMENTS
MANPOWER
GENERAL
BASIS OF ESTIMATION
General plant layout
GMP/GHP Criteria for Starch
2.       Design and Facilities
2.1     Location
2.2     Premises and rooms
Design and layout
Internal Structures & Fittings
2.3     Equipment
2.4      Containers for waste and inedible substances
2.5     Facilities
Water supply
Drainage and waste disposal
Cleaning
Personnel hygiene facilities and toilets
Temperature control
Air quality and ventilation
Lighting
Storage
3.       Control of operation
3.1     Time and temperature control
3.2     Control of other Specific process steps
3.3     Specifications
3.4     Microbiological cross contamination
3.5     Physical and chemical contamination
3.6     Incoming materials requirements
3.7     Packaging
3.8     Water
Water, Ice and steam in contact with food
Water, Ice and steam not in contact with food
3.9     Management and supervision
3.10 Documentation and records
3.11    Product Recall & Traceability
3.12    Storage
4        Maintenance and sanitation
4.2     Pest Control
4.3     Waste management
5        Personal hygiene
6.       Quality Control
7.       Transportation
8.        Product information and consumer awareness
9.        Competence & Training
10.   Temporary / mobile premises; vending machines

Turnkey Consultant For Setting-Up Starch Processing Unit
List Of Some Starch Processing Industries
Suppliers Of Complete Plant
And Machinery For Potato Starch
Suppliers Of Raw Materials
Hydrochloric Acid
Sulphuric Acid
Soda Ash
Caustic Soda
Activated Carbon
Other Plant And Equipments Suppliers
Boiler
Tanks
Tray Drier
Disintegrators
Pulveriser/Grinder
Industrial Etp Plant Manufacture/Supplier
Mixer
Reactor
Weighing Machines
List Of Food And Agro Processing Consultants
Implementation Schedule
Project Implementation Will Take A Period Of 12 Months.
Details Of Plant & Machinery
Potato Starch  Factory
Section : 1.00
Potato Steeping
Section : 2.00
Section : 3.00
Washing
Section : 4.00
Fibre Milling And Washing
Section : 5.00
Starch Separation And Refining
To Filter Out Particles That Could Block Separator Nozzles.
Section : 6.00
Juice Concentration
Section : 7.00
Dewatering And Drying
Section : 8.00
Steeping Water Concentration
Section : 9.00
Section : 10.00
Animal Feed Dewatering And Drying
Section : 11.00
Starch Dewatering And Drying
1 Buffer Tank With Ventilator
For  Sifted Starch.
Section : 12.00
Handling/Holding & Storage Equipments

Along with financial details as under:

Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies

below mentioned financial statements (Annexure) will be  for 5 to 10 Years
Annexure  ::         Cost of Project and Means of Finance
Annexure  ::         Output, Profitability and Cash Flow Chart
Annexure  ::         Assessment of Working Capital requirements
Annexure  ::         Sources of Finance
Annexure  ::         Balance Sheets
Annexure  ::         Break-Even Analysis and profitability analysis.
Annexure  ::         Quantitative Details-Output/Sales/Stocks
Annexure  ::         Sales Realisation
Annexure  ::         Raw Material Cost
Annexure  ::         Other Raw Material Cost
Annexure  ::         Packing Material Cost
Annexure  ::         Consumables, Store etc.,
Annexure  ::         Employees Expenses
Annexure  ::         Fuel Expenses
Annexure  ::         Power/Electricity Expenses
Annexure  ::         Repairs & Maintenance Exp.
Annexure  ::         Other Mfg. Expenses
Annexure  ::         Administration Expenses
Annexure  ::         Selling Expenses
Annexure  ::         Depreciation Charges – Profitability
Annexure  ::         Depreciation Charges
Annexure  ::         Interest and Repayment – Term Loans
Annexure  ::         Tax on Profit
Annexure  ::         Assumptions for Profitability workings
Annexure  ::         Assessment of Working Capital

Total No. of Pages : 169
ISBN: 9789380772523

The post Practical Project Execution Know-How Report on POTATO STARCH (Present and Future Prospects, Market Size, Statistics, Trends, SWOT analysis and Foecasts upto 2019) appeared first on EIRI - eBooks and Project Reports.

(PRESENT and FUTURE Prospects, Market Size, Statistics, Trends, SWOT Analysis and Forecasts Upto 2020)

PUBLISHER: ENGINEERS INDIA RESEARCH INSTITUTE (EIRI), An experienced industrial consultants working over 35 years and heve published over 175 technology publications

Aluminum alloy wheels and wheel covers have the advantage of low weight and high degree of corrosion-resistance. It is the high time to boost-up this substitution because on one hand  the availability of aluminum is assured as its raw material while on the  other hand, the automobile industry has  started  looking-up after  a long recessionary stretch. But, aluminium alloy wheels are more readily acceptable due to the interests in manufacturing fuel-efficient auto-vehicles.

Various incentives and concessions offered by the government to Rs. 12,000 crore automobile industry has succeeded in bringing the industry back to track. Automobile market has picked-up its demand. Maruti’s new car for exports to Europe and new tie-ups by other car manufacturers have given a new dynamism  to  Indian automobile  industry.  Tatas  have  promised  to  put  India-made Mercedes  on  roads  along with  other  foreign  models.  Reputed foreign  automobile  companies  are entering  into  tie-ups  with indian   firms  for  manufacturing  vehicles,  in  the   country. Hindustan Motors will set-up a joint venture with General Motors of USA for manufacturing cars.

Similarly, Premier Automobiles Ltd.  (PAL)  is undergoing collaboration with French firm Peugeot to manufacture a range of motor cars, in India. According to a report, the  French  car manufacturing companies of repute are trying to make India  their manufacturing base.

All these significant changes indicate that there will be an all round quality consciousness in the country in future.

Recently, Indian auto-ancillary industry has been plagued by problems of increase in the manufacture f spurious parts. Out of the total manufacture of auto-parts worth Rs. 3,500 crore, India exported  Rs. 375 crore, to Dacwoo Motor Corporation (S.  Korea), Lana Corporation (USA), and DAF (Holland), etc.

LCVs industry showed over 58% growth,  despite  the  tight money markets, low depreciation rates and shift in the  corporate purchase  period. India produces cars (0.2 mm nos.), trucks  (0.1 mm  nos.)  6T GVW (0.10 mn nos.), and 2-wheelers  (1.7  mn  nos.) totaling  2  million  nos. which is 3% of  the  world  automobile vehicles production.

This scenario is felt the best for in introducing aluminium alloy wheels for auto vehicles.

AUTOMOBILE INDUSTRY IN INDIA

Government Initiatives

The Government of India plans to introduce fuel-efficiency ratings for automobiles to encourage sale of cars that consume less petrol or diesel,  per Mr Veerappa Moily, Union Minister for Petroleum and Natural Gas, Government of India.

The Union Budget 2013-14 added some incentives to the industry. The analysis by Deloitte on the Union Budget highlighted the following points:

• The period of concession available for specified part of electric and hybrid vehicles till April 2013 has been extended upto March 31, 2015

• The basic customs duty (BCD) on imported luxury goods such as high-end motor vehicles, motor cycles, yachts and similar vessels was increased. The duty was raised from 75 per cent to 100 per cent on cars/ motor vehicles (irrespective of engine capacity) with CIF value more than US$ 40,000; from 60 per cent to 75 per cent on motorcycles with engine capacity of 800 cc or more and on yachts and similar vessels from 10 per cent to 25 per cent

• In addition, an increase in excise duty from 27 to 30 per cent has been allowed for SUVs with engine capacity exceeding 1,500 cc, while excise duty was decreased from 80 to 72 per cent, in case of SUVs registered solely to be used for taxi purposes

• An exemption from BCD on lithium ion automotive battery for manufacture of lithium ion battery packs for supply to manufacturers of hybrid and electric vehicles

• The excise duty on chassis of diesel motor vehicles for transport of goods reduced from 14 per cent to 13 per cent

The Government of India allows 100 per cent FDI in the automotive industry through automatic route. The Government also plans to accelerate the supply of electric vehicles over the next eight years. It is expected that there will be a demand for 5-7 million electricity-operated vehicles by 2020.

With special focus on exports of small cars, MUVs, two & three wheelers and auto components; the automotive sector’s contribution to the gross domestic product (GDP) is expected to double reaching a turnover worth US$ 145 billion in 2016, according to the Automotive Mission Plan (AMP) 2006-2016.

Why to Buy this Report:

• This detailed research report helps you get a detailed picture of the Alloy wheel industry by providing overview of the industry along with the market structure, classification and technology details with complete latest cost economics and profitability analysis.

• The report provides market analysis covering major growth driving factors for the industry and latest market trends in the industry

• This report helps to understand the present status of the allow wheels industry by elucidating a comprehensive market with future demand and supply analysis and scrutiny of the demand supply situation with technology details to start and setup the industry.

• The report provides forecasts of key parameters which helps to anticipate the industry performance

Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

• We use reliable sources of information and databases. And information from such sources  is processed by us and included in the report

• EIRI have experienced technologists with its team to provide you the all genuine data.

DETAILED CONTENTS COVERED IN THE REPORT.

• 1. INTRODUCTION
• 2. PROPERTIES
• 3. B.I.S. SPECIFICATIONS
• 4. MARKET SURVEY
• 5. GLOBAL AUTOMOTIVE ALUMINIUM WHEEL INDUSTRY (2014-2016)
• 6. ALUMINUM WHEEL INDUSTRY TRANSFER TO ASIA ESPECIALLY TO CHINA
• 7. CHINA WHEEL-HISTORY AND DEVELOPMENT MOST VALUABLE CLIENTS GROUP IN THE WORLD
• 8. PRODUCTION OF ALUMINUM  ALLOY WHEEL IN INDIA
• 9. IMPORT AND EXPORT OF ALUMINUM ALLOY WHEEL
• 10. ALUMINUM WHEEL EXPORT DATA & EXPORT SHIPMENT
• 11. DATA OF INDIA  (SEP 13 TO NOV 13)
• 12. ALUMINUM WHEEL IMPORT DATA & IMPORT STATISTICS IN INDIA (OCT 13 TO NOV 13)
• 13. INSTALLED CAPACITY, PRODUCTION & CAPACITY UTILIZATION OF ALUMINUM ALLOY WHEELS UPTO 2013
• 14. APPARENT CONSUMPTION OF ALUMINUM ALLOY WHEEL 2008 TO 2013
• 15. ESTIMATED DEMAND UPTO 2019-2020
• 16. DEMAND SUPPLY GAP 2019-2020
• 17. MANUFACTURING PROCESS
• 18. PROCESS FLOW DIAGRAM
• 19. PLANT LAYOUT
• 20. PRESENT MANUFACTURERS/ SUPPLIERS/ EXPORTERS/ DEALERS OF ALLOY WHEELS
• 21. SUPPLIERS OF RAW MATERIALS
• 22. SUPPLIERS OF PLANT & MACHINERY
• 23. SUPPLIERS/MANUFACTURERS OF ALLOY WHEEL

along with financial details as under:

• Summary of Capital Cost of Project
• Land & Side Development Exp.
• Buildings
• Plant & Machineries
• Misc. Fixed Assets
• Technical Know how Fees & Exp.
• Preliminary Expenses
• Pre-operative Expenses
• Provision for Contingencies

below mentioned financial statements (Annexure) will be  for 5 to 10 Years

•   Annexure  ::         Cost of Project and Means of Finance
•   Annexure  ::         Output, Profitability and Cash Flow Chart
•   Annexure  ::         Assessment of Working Capital requirements
•   Annexure  ::         Sources of Finance
•   Annexure  ::         Balance Sheets
•   Annexure  ::         Break-Even Analysis and profitability analysis.
•   Annexure  ::         Quantitative Details-Output/Sales/Stocks
•   Annexure  ::         Sales Realisation
•   Annexure  ::         Raw Material Cost
•   Annexure  ::         Other Raw Material Cost
•   Annexure  ::         Packing Material Cost
•   Annexure  ::         Consumables, Store etc.,
•   Annexure  ::         Employees Expenses
•   Annexure  ::         Fuel Expenses
•   Annexure  ::         Power/Electricity Expenses
•   Annexure  ::         Repairs & Maintenance Exp.
•   Annexure  ::         Other Mfg. Expenses
•   Annexure  ::         Administration Expenses
•   Annexure  ::         Selling Expenses
•   Annexure  ::         Depreciation Charges – Profitability
•   Annexure  ::         Depreciation Charges
•   Annexure  ::         Interest and Repayment – Term Loans
•   Annexure  ::         Tax on Profit
•   Annexure  ::         Assumptions for Profitability workings
•   Annexure  ::         Assessment of Working Capital

Total No. of Pages : 141

ISBN: 9789380772462

Author: EiRi Board of Consultants

Published: 2014

Delivery: In 3-4 working days via Email.

The post Practical Project Execution Know-How Report on Alloy Wheels Manufacturing Plant (Present & Future Prospects, Market Size, Statistics, Trends, SWOT Analysis and Forecasts upto 2020) appeared first on EIRI - eBooks and Project Reports.