Project report on Metal - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/metal/ We Create Industrialist Wed, 15 Dec 2021 09:09:07 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Project report on Metal - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/metal/ 32 32 RECYCLING PLANT OF METAL https://projectreports.eiriindia.org/product/recycling-plant-of-metal/ Wed, 15 Dec 2021 09:09:06 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15260 The metal recycling industry is growing rapidly. In fact, projections show that the metal recycling market will grow from 630.0 million tons to 890.7 million tons by 2025. In other words, there’s no question that there’s a growing demand for metal recycling for various reasons. One possible reason is the ever-growing demand for urbanization and manufacturing. Another possibility is that individuals and businesses in recent years have taken eco-friendly operations seriously, and rightfully so.

The process of manufacturing metal from raw materials is not only labor-intensive, but it also puts unnecessary strain on the environment. Manufacturing new metal not only requires a large amount of energy use but also produces large amounts of greenhouse gases. Because of the adverse environmental impact and the substantial cost of producing new metal, more companies seek recycled metal

Metal recycling is simply the process of taking waste metal, processing it and creating new metal material. This recycled metal can be used to make metal products which can then be recycled once used or not needed. There are many advantages to recycling metal, including environmental benefits as well as energy savings

Metal recycling is the process of separating, cleaning, and melting ferrous and non-ferrous scrap to be used again as a raw material for new products. Metal is a material that can be recycled over and over again without degradation of its properties. Besides the ecological benefit of metal recycling, there is also an economic benefit. Scrap metals have a monetary value, and there is always demand high quality sorted scrap metals for recycling.

For optimal scrap metal recycling, scrap metal must be source-separated at your warehouse or workshop. With the right scrap metal tools, you can collect, sort, and clean all of your scrap metal.

Your local scrap metal dealer can collect your separated streams of scrap metal. We recommend using a scale to weigh your scrap metal beforehand. Also, inform authoritative resources for the current scrap metal prices, since scrap metal prices are constantly changing.

Metal recyclers will sort and process the scrap metal further and remove any impurities. After this process, heavy and bulky scrap metals are shredded with a scrap metal shredder or compacted with an alligator or scrap shear into smaller chunks. These chunks are then melted in large furnaces for each type of metal. The melting process requires much energy, but the energy required to mine virgin metals is lots higher. So, therefore, metal recycling is more energy efficient.

After the melting process, the metals are purified to free the product of impurities. This benefits the quality of the metal. The metal is then cooled and solidified in metal bars, ready for transportation as raw material.

Difference between ferrous and non-ferrous metals

All types of metal can be recycled. But to recycle the scrap metal, it is required to sort the ferrous metals from the non-ferrous metals at your facility. But what is the main difference between ferrous and non-ferrous metals? The main difference is that ferrous metal is magnetic and non-ferrous metals are nonmagnetic, so basically, you can identify ferrous from non-ferrous metals by using a magnet.

Ferrous and non-ferrous metals

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]]> INTRODUCTION
DIFFERENCE BETWEEN FERROUS AND NON-FERROUS METALS
FERROUS AND NON-FERROUS METALS
WHAT IS FERROUS METAL?
CHARACTERISTICS:
WHAT IS NON-FERROUS METAL?
CHARACTERISTICS:
IMPORTANT OF RECYCLE METAL
1. PRESERVATION OF NATURAL RESOURCES
2. REDUCTION OF EMISSIONS
3. ECONOMIC DEVELOPMENT
4. MANAGEMENT OF ENERGY CONSUMPTION
5. MAKE ROOM IN LANDFILLS FOR NON-RECYCLABLE ITEMS
6. IMPROVES AIR QUALITY AND GROUNDWATER
7. BUSINESS OPPORTUNITIES IN METAL RECYCLING
8. SAVES YOU MONEY
ADVANTAGES OF RECYCLING METAL
DIVERT WASTE FROM LANDFILL
REDUCE ENERGY USE
PROTECT NATURAL RESOURCES
BENEFIT ECONOMY
ENDLESS RECYCLING
THE METAL RECYCLING PROCESS
1. COLLECTION
2. SORTING
3. PROCESSING
4. CRUSHING
5. SHREDDING OR GRANULATING
6. MELTING
7. PURIFICATION
8. SOLIDIFYING OF THE METAL
(A) RECYCLING OF FERROUS METAL
CLASSIFICATION OF FERROUS METAL SCRAP
HOME SCRAP:
NEW SCRAP:
OLD SCRAP:
EQUIPMENT FOR FERROUS METALS RECYCLING:
RECYCLING PROCESS
RECEIVING AND SORTING
CUTTING SCRAP
METAL CLEANING
REMELTING SCRAP
ELECTRIC FURNACES CAN BE:
APPLICATIONS & RECYCLING FACTS
ALUMINIUM
BUILDING & CONSTRUCTION:
TRANSPORTATION:
PACKAGING:
ELECTRICITY:
COPPER
ELECTRICAL APPLICATIONS:
PIPING:
HOUSEHOLD ITEMS:
LEAD
ZINC
GALVANIZATION:
BATTERIES:
BRASS:
TIN
CANS:
CAR PRODUCTION:
NON-FERROUS METAL
RECYCLING PROCESS
SORTING AND DISMANTLING:
BALING:
SHEARING:
SHREDDING:
FURTHER SEPARATION:
MELTING:
METHODS OF NON FERROUS METAL RECYCLING
1. ELECTRO WINNING
2. PRECIPITATION
3. METAL SENSORS
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR STEEL SCRAP
RECYCLING PROCESS OF METALS
STEEL SCRAP AND SCRAP SORTING AND PREPARATION PROCESSES
1. SCRAP PREPARATION
PROCESSES FOR SORTING AND PREPARATION OF STEEL SCRAP
MECHANICAL PROCESSES
BALING –
BRIQUETTING –
SHEARING –
SHREDDING –
MAGNETIC SEPARATION PROCESS
EDDY CURRENT SEPARATION PROCESS
HEAVY MEDIA SEPARATION PROCESS
SEPARATION BY PHYSICAL AND CHEMICAL CHARACTERISTICS
DECOATING PROCESSES
DEZINCING PROCESS FOR STEEL SCRAP
DETINNING PROCESS FOR STEEL SCRAP
DECOPPERIZATION PROCESS FOR STEEL SCRAP
INCINERATION
RECENT STEEL SCRAP SORTING TECHNOLOGIES
PORTABLE OPTICAL EMISSION SPECTROMETERS
COLOUR SORTING PROCESS
PROCESS UTILIZING LASER INDUCED BREAKDOWN SPECTROSCOPY
2. MELTING
OPERATION OF INDUCTION FURNACE
IMPORTANT ASPECTS OF OPERATION
OTHER ASPECTS OF INDUCTION FURNACE STEEL MAKING
FIG 1 TYPICAL HEAT BALANCE DIAGRAM OF CRUCIBLE INDUCTION FURNACE
ENVIRONMENTAL EMISSIONS
SAFETY AND INDUCTION FURNACES
3. CASTING OF STEEL INGOT
MECHANISM OF SOLIDIFICATION OF LIQUID STEEL IN INGOT MOULD
MICRO-SEGREGATION AND MACRO-SEGREGATION IN STEEL INGOTS
FIG 1 THREE DISTINCT MACRO-STRUCTURE ZONES IN STEEL INGOTS
FIG 2 MACRO-SEGREGATION PHENOMENON DURING SOLIDIFICATION IN INGOT MOULD
DEFECTS OF KILLED STEEL INGOTS
PIPE FORMATION –
FIG 3 PIPE FORMATION DURING SOLIDIFICATION OF LIQUID STEEL IN INGOT MOULD
BLOW HOLES –
NON-METALLIC INCLUSIONS –
INGOT CRACKS –
MARKET OVERVIEW
MARKET GROWTH
KEY MARKET PLAYERS
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF M.S. INGOT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF STEEL SCRAP
SUPPLIERS OF FERRO ALLOY
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SHREDDER
SUPPLIERS OF DE-COATER
SUPPLIERS OF MAGNETIC SEPARATOR
SUPPLIERS OF INDUCTION FURNACE
SUPPLIERS OF INGOT CASTING MACHINE
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> METAL ROOFING SHEET https://projectreports.eiriindia.org/product/metal-roofing-sheet/ Mon, 23 Sep 2019 07:52:12 +0000 https://projectreports.eiriindia.org/?post_type=product&p=13101 Metal roofing Sheets are manufactured using best grade steel and is widely applied in construction industry. Galvanized Corrugated Sheets have excellent corrosion resistance, these Sheets have become the most preferred material for various construction purposes, particularly roofing and walling. The demand for corrugated iron sheet depends mainly on the performance of its end-user (i.e. the construction sector or more specifically the building construction sector). Therefore, the demand for the products under consideration is a derived demand, which depends directly on them performance of its major end – user. The construction sector of the country has undergone tremendous changes and development in recent years. The contribution of the construction sector to the GDP during the period 2001 – 2010 have been growing at annual average growth rate of 13 percent which is above the average annual growth rate of real GDP during the period under consideration (11.4 %), indicating a rise in the share of the construction sector within the overall economy. Moreover, during the GTP period (2010 – 2015), the construction sector is expected to grow at annual average growth rate of 20%. Metal roofing sheet is used for roofing of houses and other construction. These are classified according to their thickness and surface area. Standard gauge sizes are 28, 30 and 32. It is usually manufactured 2 meters iron sheets are mostly used for roofing and fencing. Corrugation is a process of deforming plain sheets in the uniform way or zigzag shapes pattern by rolling mills across their entire width. in length and 1.2 meters in width. Corrugated. Metal roofing sheets are made of thin metal sheets, stiffened by corrugations. The corrugations, such as waves or folds, increase the strength and stiffness of the sheeting material considerably, without these waves, the sheets have limited load bearing capacity and are highly deformable. The sheets are made of mild steel, which is then galvanized to increase the resistance against corrosion and increase the durability or service life. They are widely use as the wall or roof of factory, warehouse, garage, exhibition center, cinema etc. Metal roofing sheets for defining them, these are thin plates of 18 to 26 S.W. G. rolled out in alternate equal curves/semicircular corrugations of elevation & depressions or ridges and valleys by which corrugation & the rigidity of the sheets is increased. The pitch, or the distance between the centers of alternate curves, varies from 3 inches to 5 inches. These sheets are principally used for light roofing purpose and for covering the sides of more less temporary structures. The corrugated galvanized iron sheets are extensively used in various fields e.g. industries sheds, dairy farm sheds, poultry farm sheds etc. for roofing purpose. In recent years, a lot of multi scale projects have taken up the Indian industry by a storm and these levels have given a larger scope for steel companies. The galvanised plain coils / sheets and corrugated sheets (GP/GC) are value - added steel products which are tough, sturdy, light weight, bright and corrosion resistant. In India these are produced in the thickness range of 0.15 mm to 2.0 mm and width range of 800 mm to 1560 mm. The function of the zinc layer is mainly three fold: To retain the steel intact with its full initial strength; to provide the surface a more pleasing appearance and to increase the life of any suitable organic finishing system applied over it. Corrugated steel sheets are frequently used for roofing and siding in buildings because the sheets are strong, lightweight and easy to erect. In many cases they are used as shear diaphragms to replace conventional bracing and to stabilize entire structures or individual members such as columns and beams.

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]]> INTRODUCTION
TECHNICAL SPECIFICATION
SPECIFICATIONS
PROPERTIES
METAL ROOFING SHEETS ARE BENEFICIAL IN MANY WAYS.
USES AND APPLICATIONS
APPLICATIONS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
RAW MATERIALS
QUALITY CONTROL
(1) SURFACE QUALITY
(2) SURFACE TREATMENT (SURFACE PROTECTION)
(A) CHEMICAL PASSIVATION (C)
(B) OILING (O)
(C) CHEMICAL PASSIVATION & OILING (CO)
(3) MECHANICAL TESTING
(A) TENSILE TEST
(B) BEND TEST
(C) COATING TEST
(4) FREEDOM FROM DEFECTS
(5) DIMENSIONS AND TOLERANCES OF PLAIN SHEETS/COILS
(A) SIZES OF PLAIN SHEETS (DIMENSION)
(A) LENGTH
(B) WIDTH
(C) THICKNESS
(D) TOLERANCE ON MASS
(6) DIMENSIONS AND TOLERANCES OF CORRUGATED SHEETS
(A) SIZES OF CORRUGATED SHEETS
(7) MARKING
MARKET POSITION
FEW INDIAN MAJOR PLAYERS ARE AS UNDER
INDIAN GALVANIZED STEEL INDUSTRY
APPLICATIONS OF GALVANIZED STEEL PRODUCTS
SECTOR CONSUMPTION PATTERN
APPLICATIONS OF METAL ROOFS
PROBLEMS WITH METAL ROOFS
LOW ACCEPTANCE
LIMITED COLOUR PALETTE
COST
UNWILLINGNESS TO TAKE ONUS OF QUALITY/SAFETY
OUTLOOK 35
METAL ROOFS AND ITS INSTALLATION
MATERIAL FOR METAL ROOFING
CHOOSE YOUR METAL ROOFING
ADVANTAGES OF A METAL ROOF
INSTALLING A METAL ROOFS
B. PROCESS IN INSTALLING A METAL ROOF
CHALLENGES OF INSTALLING METAL ROOFING
GLOBAL ROOFING MARKET SNAPSHOT
RISING DEMAND FOR ECO-FRIENDLY ROOFING COULD SHAPE
ROOFING MARKET
ASIA PACIFIC LIKELY TO SUSTAIN STRONG POSITION IN GLOBAL
ROOFING MARKET
INDUSTRY INSIGHTS
DETAILED EXPORT DATA OF ROOFING SHEET
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF ROOFING SHEET
SUPPLIERS OF RAW MATERIALS
G.I COLOUR SHEET
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS METAL CORRUGATED ROOFING SHEET LINE
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
ELECTRIC MOTOR
AIR POLLUTION CONTROL EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> BUS BODY BUILDING https://projectreports.eiriindia.org/product/bus-body-building/ Fri, 17 Feb 2017 13:27:45 +0000 http://projectreports.eiriindia.org/?post_type=product&p=7462 Buses are used for transportation of people. Bus is used as the most common public transport vehicle in our country.
Different State Transport Undertakings are plying their buses for commuting public from one place to another and from one State to another. Apart from these Undertakings, Private Bus Operators, travel agencies etc. are also operating buses on permit basis. With rapid changes in the society, now a day it has become necessary to provide good and efficient service to the public. Also with the rapid industrialization, public is moving very frequently from one place to another using public transport. Since more and more development in the coming years, it is expected that demand of public transport, private transport and luxury transport in the form of buses will increase in the coming years.

INTRODUCTION
CATEGORISATION OF BUSES
BUS BODY
MARKET SURVEY
GLOBAL BIGGIES LINE UP FOR INDIAN BUS MARKET
MANUFACTURERS/SUPPLIERS OF BUS BODY
BUS BODY LAYOUT
PART NAME & LOCATIONS
TYPES OF BUS BODY CONSTRUCTION
TYPES OF BUS CONSTRUCTION
USES AND APPLICATION
B.I.S. SPECIFICATION
MANUFACTURING PROCESS
PROCESS FLOW CHART FOR BUS BODY BUILDING
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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