Minerals – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Sat, 23 Feb 2019 14:46:07 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Minerals – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 MINERAL WOOL (STONE WOOL) https://projectreports.eiriindia.org/product/mineral-wool-stone-wool/ Sat, 07 Apr 2018 07:53:43 +0000 http://projectreports.eiriindia.org/?post_type=product&p=11325 Mineral wool is described as insulation material made of wool of glass and stone wool. It is applicable from the cellar up to the roof in a new building or at the renovation of old buildings.

Mineral wool often is defined as any fibrous glassy substance made from minerals (typically natural rock materials such as basalt or diabase) or mineral products such as slag and glass Mineral wool has a unique range of properties combining high thermal resistance with long-term stability.

Mineral wool can be divided into two main categories: glass wool and the stone/slag wool. The products are used in essentially the same applications and differ mainly in the raw materials and melting methods following the melting stage, the processes and environmental issues are essentially identical.

INTRODUCTION
GLASS WOOL
STONE WOOL
PROPERTIES
ADVANTAGES
USES AND APPLICATION
MINERAL WOOL APPLICATIONS
TYPICAL SOUND LEVELS
INDUSTRIAL APPLICATIONS
B.I.S. SPECIFICATION
MARKET POSITION
MINERAL WOOL MARKET WILL REACH $15 BILLION IN 2022
ANALYSIS OF EXPORT OF STONE WOOL
ANALYSIS OF IMPORT OF: ROCKWOOL
EXPORT OF STONE WOOL
DETAILED EXPORT DATA OF STONE WOOL
MANUFACTURERS/SUPPLIERS FOR MINERAL WOOL
MANUFACTURING PROCESS
MANUFACTURING PROCESS OF GLASS WOOL
FABRISATION PROCESS
MANUFACTURING PROCESS OF STONE WOOL
TECHNOLOGY
BLOWING PROCESS
MELTING AND BLOWING TEMP
PROCESS FLOW CHART
PLANT LAYOUT
COMPLETE PLANT FOR MINERAL WOOL
SUPPLIERS OF PLANT AND MACHINRIES
EOT CRANES
POWER TRANSFORMERS
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
MATERIAL HANDLING EQUIPMENTS
AIR COMPRESSURE
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
PLATEFORM WEIGHING MACHINE
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
SUPPLIERS OF RAW MATERIALS
BASALT FIBRE
DOLOMITE POWDER
BLAST FURNACE SLAG
PHENOL FORMALDEHIDE
MINERAL OIL
COKE

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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]]> CALCINATION PLANT FOR PYROPHYLLITE AND DIASPORE MINERALS BY VERTICAL STAF KILN PROCESS https://projectreports.eiriindia.org/product/calcination-plant-pyrophyllite-diaspore-minerals-vertical-staf-kiln-process/ Sat, 15 Mar 2014 09:32:42 +0000 http://projectreports.eiriindia.org/?post_type=product&p=1475           Calcination  of  Pyrophyllite and Diaspore mineral  by  using vertical  shaft  Kiln  is  a important  process  to  produce  the calcined product o frespective minerals.

Pyrophyllite  Al2  S14 O10(OH) is  a  hydrous  aluminium silicate  found  in metamorphic rocks and is generally  found  in North Carbina California,New foundland and Japan

Project Reports Cover:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> KAOLIN FOR ROAD MAKING https://projectreports.eiriindia.org/product/kaolin-road-making/ Tue, 22 Oct 2013 04:39:42 +0000 http://projectreports.eiriindia.org/?post_type=product&p=169 Kaolins, smecties, Hormites and miscellaneous clay from an important industrial mineral group because of their fine particle size. Particle, shape and surface chemistry, they have unique colloidal and physical properties. Kaolin is one of the most versatile of the industrial minerals and is used extensively for many application. All Kaolin that are used as paper coating clay and most that are used as filler clay are processed because practically no deposits are naturally pure usually benification is accomplished by one of two basic processes a dry process or a wet process. The higher quality grade of kaolin except for some Kaolin with special ceramic properties are prepared by wet processing because the product is more uniform relatively free from impurities and of better colour. Major Kaolin processing developments and thus significane to the growth of Kaolin industry has been revealed and there has been a steady growth of Kaolin industry in India due to multifarious uses and application in different end user industries.

DETAILED FEASIBILITY REPORT COVERS:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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]]> SYNTHETIC MAGNESIUM SILICATES https://projectreports.eiriindia.org/product/synthetic-magnesium-silicates/ Tue, 22 Oct 2013 00:48:38 +0000 http://projectreports.eiriindia.org/?post_type=product&p=149 Synthetic magnesium silicates are white, odorless, finely divided powders formed by the precipitation reaction of water soluble
sodium silicate (water glass) and a water soluble magnesium salt such as magnesium chloride, magnesium nitrate or magnesium sulfate. The composition of the precipitate depends on the ratio of the components in the reaction medium, the addition of the correcting substances, and the way in which they are precipitated. The molecular formula is typically written as MgO:XSiO2, where X denotes the average mole ratio of SiO2 to MgO. The product is hydrated and the formula is sometimes written MgO:XSiO2H2O to show the water of hydration.

DETAILED FEASIBILITY REPORT COVERS:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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]]> Marble-granite cutting & polishing https://projectreports.eiriindia.org/product/marble-granite-cutting-polishing/ Thu, 10 Oct 2013 12:59:26 +0000 http://projectreports.eiriindia.org/?post_type=product&p=123 The term marble is derived from the latin work "marmor" Which itself comes from the greek root "marmaros" meaning these By a shining stone. In ancient times, any stone capable of Taking polish, without any regard to its chemical composition was Designated as marble. Even the serpentines, alabaster, and Granites was categorized as marble - if they could take polish. However, in course of time, earth sciences developed a more Sophisticated and accurate classification which can categories Rocks on the basis of their birth-history. The marble industry In india has a chequered history. The first marble stone in India was found in the makrana of erstwhile rajputana, it was The marble of makrana that was used in fabulous monumental Structure erected centuries ago in india and elsewhere. The World-famous taj mahal at agra, the victoria memorial at Kolkata and jaswant memorial at jodhpur bear the testimony to The marble supplied from makrana. The construction viability Of marble stone has been proved beyond doubt as these structures Have weathered the vagaries of climate through the centuries.

Project Report covers:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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]]> Quartz based industries https://projectreports.eiriindia.org/product/quartz-based-industries/ Tue, 08 Oct 2013 17:19:05 +0000 http://projectreports.eiriindia.org/?post_type=product&p=97 Quartz based industries (quartz powder, silica sand, silica Ramming mass & fused silica)

Silica - The most common occurrence of silica (qv) is in the form Of quartz. Other forms which are found in nature are Tridymite, cristobalite, vitreous silica, cryptocrystalline forms (usually as pebbles in chalk), hydrated silica, and diatomite. The principal sources of silica used in the ceramic industry are The sandstones, quartzites, and sands. Quartzites, often called Ganister, are firmly consolidated sandstones, whereas sandstones Are rather lightly bonded quartz grains or sands. Silica is the Primary ingredient in glass and is usually obtained from high Purity sandstones or quartzites by crushing and grinding, or From high-grade sand deposits. The term glass sand may refer to A deposit of sand or, more commonly it is used to refer to The sand after it has been beneficiated from sandstones, Quartzites, or natural sands. Flint or potter's flint in the Strictest usage refers to flint pebbles usually occurring in Calcareous or chalk deposits. It is a microcrystalline form of Silica with a small amount of combined water. More generally, Flint is used to designate either the true flint or quartz.

Project Report covers:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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]]> Stone mining https://projectreports.eiriindia.org/product/stone-mining/ Tue, 08 Oct 2013 15:27:37 +0000 http://projectreports.eiriindia.org/?post_type=product&p=84 The quarry is the type of open pit mine, the rock or minerals are Extracted from the quarry. For extracting building materials such As dimension stone, construction aggregate, riprap, sand and Gravel; quarries are generally used. For the requirements for Large amounts of aggregate in those materials, they are Collocated with concrete and asphalt. The process of splitting The stones into usable shapes and different sizes for the process Of building is known as stone quarrying. Stones from quarries Have been used in all types of stone creations, and they are Used in the process of constructions ranging from federal offices To farm foundations. In united states, stones quarries are Classified into four major categories, they are boulder quarries, Surface ledge quarries, commercial deep pit quarries, and Subterranean quarries. Different strategies are required for each Type of quarry to dig out the stones. Quarries like commercial Deep bit quarries just came after the growth of technology in Hoisting stone. The tools used for stone quarrying are, plug and Feather method, and flat wedge method, these two methods account For over 95% of tool marks found on quarried stone. Various Methods have been included over the centuries for the purpose of Splitting stone into pieces. They are classified into three Types, they are; blasting, plug feather method and flat wedge Method.

Project Report covers:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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]]> Ferro silicon (from mineral ingredients) https://projectreports.eiriindia.org/product/ferro-silicon-mineral-ingredients/ Tue, 08 Oct 2013 12:47:17 +0000 http://projectreports.eiriindia.org/?post_type=product&p=65 Ferro alloys are used in making alloy steels and castings of Different special types as addition agents. Ferro alloys are Usually made in electric-are furnaces. Alloy steel have often Greater limitations on tramp element concentrations than plain Carbon steels. Municipal ferrows scraps is largely used as Part of the furnace charge to produce ferro alloys. Incinerated scrap is preferred because all of the consuminats Are eleminiated though this source leaves a significant Proportion of tin & copper impurities, yes due to the fact That ferro alloy is typically only a small addition to the Final steel, the dilution of impurities, contained in the Ferro alloy, results in acceptable concentrations. In steel Making, various elements are added to the molten metal to effect Various properties, eg. Deoxidasion grain controly Improvement of mechanical/thermal/corrosion properties etc. Chemicals added into steels in the bath consists of iron and the Elements intended to be incorporated, hence called Ferroalloys. These ferro alloys are produced in electric & many Other types of furnaces. A number of ferro alloys produced today Contain very little of iron. Ferro alloys are, thus, a special Class of addition agents. Ferroalloys/ addition agents can be Added to the charge in the furnace, the molten bath near Finishing period, laddle or in the mould.

Project Report covers:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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]]> Manganese ore jigging plant https://projectreports.eiriindia.org/product/manganese-ore-jigging-plant/ Tue, 08 Oct 2013 12:15:57 +0000 http://projectreports.eiriindia.org/?post_type=product&p=57 Manganese is one of the most important strategic minerals, being The one which the greatest tonnages are required, and also the One in which the united states has had a limited production, Manganese is an absolute necessity in the steel industry, as this Industry uses about 14 pounds of manganese in every ton of steel Produced. Annual statistics show that over 90 percent of the Annual amount of manganese consumed in the united states goes Into the production of steel. From this it can therefore be seen That the stability and accessibility of a steady supply of Manganese ore is a controlling factor in the maintenance of the Steel industry. The remaining 10 percent of the manganese Consumed yearly in the united states is used in the manufacture Of dry batteries, chemicals, glass, tile, and brick. One of the Outstanding characteristics of the utilization of manganese in Steel making is that in the process of being used, most of the Metal is dissipated into the slag in a form not readily Susceptible to subsequent recovery as a secondary metal.

In fact,  The amounts that are returned to use in this way are so small as To be practically negligible, and the full requirements for each Year must be net from new mine production. No other metal in the Strategic list has such a low secondary return as manganese. Another prominent fact in connection with manganese is that Little of it is produced in the form of a pure metal, as most Manganese is converted from the ore into ferro alloys, ferro Manganese and spiegeleisen. However, what small amount of Manganese is converted into more or less a pure metal, does not Go into commercial use in that pure form, but is further used in Taking various non-ferrous alloys.

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