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Paint Technology Hand Book with Formulations (Acrylic Emulsion, Powder Coating, Levelling Agents, PU Ink Binders, Dispersing Agents, Formaldehyde, Polyester Resin, Acrylic Binders and PU Coatings)

EIRI Team — Tue, 24 Oct 2017 11:49:05 +0000

THERMOSETTING ACRYLIC EMULSION

Introduction
Acrylic resin
Thermoplastic Solution (TPA)
Thermosetting Solution (TSA)
Thermoplastic dispersion i.e. Acrylic Latex
Acrylic Emulsions
Various methods of synthesis of thermosetting acrylic coatings (resin system/coating)
Aqueous systems
Commonly used acrylic monomers
Various film properties obtained by using appropriate monomers
Non aqueous systems
Hybrid systems
Some of the important ASTM standards pertaining to paint industry
Thermal and photo degradation of acrylic resins

METALLIC POWDER COATING

Introduction
Effect pigments
The metallic effect
Particle size
Particle shape pigment morphology
Particle size distribution
Pigment orientation
Flop effect
Leading and non leafing metallic pigments
Incorporation of metallic pigments
Extrusion/grinding
Dry blending
Bonding
Bonding process
The process
Process stage
Master Batch Mixer
Safety
Cooler mixer
Determination of bonding quality
Powder vs. liquid

LEVELLING AGENTS

Introduction
Surface tension
The coheslve forces between the molecules at the surface are not evenly distributed on all sides as
compared to the molecules in the inner
layer, surface tension is the result of the
unbalance forces.
Total surface fension with relation to dispersive surface tension and polar surface tension
Inter molecules forces
London Dispersive Forces
Example of a Helium atom illustration of London Dispersive Forces
Influence of shape on molecules London dispensive Forces
Dipole forces/moment
The creation of Dipole dipole charges
Influence of molecule geometry on dipole molecule
Hydrogen bonding
Creation of Diupole dipole interaction among molecules that have dipole moment
Examples of the electric dipole moment
Examples for Hydrogen bonding formation in water
Tonic bonding (Not covalent bonding)
Examples of salts with ionic bonding after neutralization
Comparing all forces
Comparison chart on different forces
Surface tension of some common materials used in coatings
Surface tension of common materials involve in coating at 20oC
Interfactial surface tension
Determination of surface tension
Determination of Liquid surface tension
gD and gP value
Method of static surface tension
Lecomte du Nouy
Method of static surface tension
Lecomte du Nouy
Demonstration of the Withelmy Plate method
Demonstration of Lecomate Du Nouy method
Fowkes Equation on calculating the interfacial surface tension of solid liquid.
Withelmy Plate
Pendant Drop method
Method of dynamic surface tension
Bubble Pressure Method
Instrument use to perform the pendent drop method
Determination of solid surface tension
Surface tension influent on coating
Leveling and orange peel
Surface tension on leveling
Leveling equation (Newtonian liqid)
Relation of surface tension, film thickness and viscosity on levelling time
Flat and wavy surface
Relation of surface tension of the paint and film thickness and time allowed to achieve good leveling
Surface tension gradient influence on leveling
Surface tension gradient influence in leveling
Crater and fish eyes
Substrate wetting
Edge crawling framing effect
Telegraphing and ghosting
Solvent evaporation
Wet paint
Framing defect created
Bernard Cells
Air draft sensitivity
Over spray
Polymers that act as low surface tension surfactant in coating slip and leveling agent
Polysiloxane
Pure polydimethylsiloxane
Branch/comb modified polysiloxane
Branch or comb type of Polysilcxane
Alkyld with CS-C18
End modification Polysilcxane
Properties of the silicone according to the parameter
Properties of the silicone according to the parameter
The slip performance of silicone
Types of slip
Determination of slip
Self made slip angle measurement
Scientific Instrument for slip determination
Dilemma of silicone
Overcoat adhesion problem
Contamination
Inner Bubble for PU
Foam stabilizing effect
Low surface tension and good compatibility with system
Foam stabilizer
Additional information on Polysiloxane
Improve intercoat adhesion by using Polysiloxane
Non Silicone leveling agent modified acrylic polymer
Types of Acrylic based flow agent
Straight acrylic with alky, polyester or polyether modification
Comparing performance of a Polysiloxane and polyacrylate
Comparison of the properties of a fluorocarbon and polyacrylate
Comparison of the properties of Polysiloxane and fluorocarbon modified Polyacrylate
Properties of Polysiloxane, Polyacrylate and Fluorocarbon modified Polyacrylate
Polyacrylate with Fluorocartion modification
Comparison of the avidity of Polysiloxane, Polyacrylate and Fluorocarbon modified

BALL POINT PEN & INKS

History
Background
Raw materials
Nancy EV Bryk
The Manufacturing Process
Making the ink
Stamping and forming
Molding the housing
Ink filling and assembly
Final assembly, packaging and shipping
Quality Control

CERAMIC TILE ADHESIVES MODIFIED WITH DISPERSIBLE POLYMER POWDERS

Thick versus thin bed laying technique
Advantages of dispersible polymer powders as polymeric binder
Interface between a polymer modified ceramic tile adhesive on a vitrified tile
the polymer films at the interface between the porcelain tile surface
and the cementitious mortar can be seen clearfy
Summary
Advantages of polymermodified tile adhesives
Vinnapas dispersible polymer powders

CARBOMER RESIN

Reactivity
Product application
Cosmetic use
Pharmaceutical use
Chemical and industrial specialities
Safety
Process Outline
Indian producer
Brand name
Important Global Manufacturers
New products launched by Noveon

CNSL PHENOL FORMALDEHYDE

Introduction
experimental
Materials
Specification of CNSL (IS-840)
Specifications of the Ketonic (Cyclohexanone formaldehyde)resin
Synthesis
CNSL Phenol formaldehyde resin formulation for laboratory preparation
FTIR Analysis and Interpretation
Morphological study of blends
Driers
Tests carried out for the study of coating properties
Results and Discussion
Drying Time SEM of 50-50 (% wt.) concentration of Blend
SEM of 30.70 (% wt) concentration of Blend
SEM of 70:30 (% wt) concentration of Blend
Ketonic (Cyclohexanone formaldehyde) resin
Coating properties of CNSL Phenol formaldehyde Ketonic resin blends
Chemical resistance

ADHESION OF COATING ON PLASTICS

Introduction
Theory of adhesion on plastics
Mechanical theory
Chemical bonding theory
Diffusion Theory
Main characteristics of the plastic substrates affecting adhesion
Substrate weting
Substrate swelling
Surface topography
Pretreatment
Plasma discharge
Flaming
Chemical
Solvent clearing
Adhesion promoters

DISPERSING WITHOUT GRINDING (PAINT MACHINERY)

Introduction
Comminution processes: True Comminution and Dispersing
Economic Dispersionizer OMEGA Operating principle
Design of the OMEGA Economic Dispersionizer
Design of NETZSCH Dispersion Device
Model Sizes
Advantages
Areas of Application
Application example Titanium dioxide
Titanium dioxide suspension after one pass in the OMEGA

HYDROPHILIC POLYISOCYANATES

Polyisocyanate:how to make it hydrophilic
Solubility parameters of hexamethylene trimer or bluret
Experimental
Hardness
Characteristics of the hardeners
Starting point formulations
Results
Emulsification ability
Emulsification into water
Formulations
Emulsification into the resin part
Visual aspect of formulations regarding the mixing time and the nature of the polyisocyanate
Application properties
Influence of the nature of the polyisocyanate on the VOC content
VOC, gloss and Koenig hardness of coatings made with Easaqua XI.600 and polyisocyanate
Water resistance
Contact angle of a drop of water with the surface
Contact angle measurement of water on 2K water borne coatings (initial and after 3 days at 100% RH and 50oC
Evaluation of adhesion with cross hatch and tape adhesion test
Corrosion resistance
Visual aspect of the coatings after cross hatch and tage adhesion test
Visual aspect of coated panels after 350 hours of salt spray test

POLYURETHANE INK BINDER FOR LIQUID INKS

Introduction
Chemistry
PU ink binder characteristics

DISPERSING AGENTS

Introduction
Dispersion Process
Replacement of air and water by the resin
Selection criteria for dispersing agents
Paint industry
Low molecular weight Dispersing agents
High molecular weight dispersing agents
Common issues solved by dispersants
Textiles
Desizing to improve their strength and blending behavior during the weaving process
Mercerizing for improvement of dyeability, strength, and appearance of cotton fiber
Foods
Pharmaceuticals
Other industrial aplications

SILICONE RELEASE COATINGS

Introduction
Release coating markets
Cure chemistries and delivery systems
Development, progress and trends
Catalyst systems
The Development History of Silicone Release coatings
Inhibitors
Comparison of Cure systems
High release additives
Factors affecting release performance
Humidity and substrate stiffness
Temperature
Testing
Raw materials
Finished product testing
System selection
Solvent Based vs. Solventless vs. Emulsion Delivery Systems
Comparison of Delivery Systems
Advantages
Solvent based
Emulsion
Solvents
Disadvantages
Solvent based
Emulsion

COATED REINFORCED TMT BARS USED IN CONCRETE STRUCTURE

Inroduction
Experimental procedure
Sample preparation
Experiments
Processing of Polarization data for the estimation of Ecorr and icorr
Corrosion data of the Coated specimens
Results and Discussions

SPECIAL PURPOSE INKS

Thermochromic inks
Application
Color Information
Color changing Temperature Range
Security Inks
Bleeding Inks
coin reactive inks
Erassable ink
Pen reactive ink
Heat Reactive Irreversible
Visible Infrared inks
Optically Variable Inks
Penetrating Ink
Photochromic Ink
Solvent/Chemical Reactive Inks
Water fugitive ink
UV Invisible Fluorscent Inks

SELF HEALING COATINGS

Introduction
Self healing concept
Different methods of self healing
Ring opening metathesis polymerization
Polydimethylsiloxane based self healing
By incorporation of AL203 No.183
Using colloidal silica
Incorporation of microcapsule in the coatings
Brief idea of the base used for experiments
Smart self healing nanotechnology coatings
New approach towards developments in self healing coatings
Self healing elastomer nanocomposites
Research line
Benefits of self healing coatings
Applications of self healing coatings
Automotive coatings
Marine Coatings
Coatings for defence
Coatings for glass

UNSATURATED POLYESTER RESIN

An example of a GC-FID profile of the acidic fraction and rosin on a TC-1 column
An example of GC-FID profile of the acdic fraction and rosin on a TC-5 column
Composition of Acidic fractions eluted on TC-1 and TC-5 columns
Composition of Rosins eluted on TC-1 and TC-5 columns
An example of a GC-FID profile of the acidic fraction and rosin on a TC-5 column (Isothernal temperature programme
Experimental
Materials
Technique
Synthesis of unsaturated polyester of rosin
Measurements
Curing exotherms
Testing of the coatings
Results and discussion
Synthesis of UPE resins
Molecular weight of the produced UPE and their hydroxyl
Curing exotherms
Curing exotherms of UPE with vinyl ester resins
Curing parameters of APAUP1 with AEMPAE and MEMPAE at different temperatures
Furing parametes of APAUP-2APAUP6 with AEMPAE at different temperatures
Curing DSC measurements
DSC thermal characteristics of cured UPE resins with styrene
Evaluation of cured resins for coating applications
Coating tests of UP resins cured with styrene and AEMPAE and MEMPAE curing agents
Chemical resistances of cured UPE/VE systems
Chemical resistance tests of UPE cured with AEMPAE and MEMPAE at different mixing ratios

MARINE BIO-FOULINGS (COATING)

Process of marine bio fouling
Parameters effect on bio fouling growth
Geographical location
Operating pattern of the vessel/Speed
Temperature of water
Salinity/pH/Alkalinity
Pollution and oil greases contamination in coastal water
Review of conventional antifouling paint
Soluble Matrix Type first generation antifouling
Leaching action of soluble matrix type A/F
Diffusion or, insoluble matrix type or, contact leaching second generation antifouling
Controlled depletion type (CDP) third generation antifouling
TBT based Self polishing copolymer (SPC) Fourth generation antifoulings
New generation tin free antifouling
TBT free self polishing copolymer (SPC)
Self Polishing Copolymer System
Controlled release mechanism of TBT copolymer by hydrolysis
Copper Acrylate SPC
Zinc Acrylate SPC
Silyl Acrylate SPC
Ion exchange SPC
sPC Mechanism
Biocidal free foul release
Molecular structure of a cross linked poly (dimethylsiloxane)

ACRYLIC BINDERS

Solvent borne alkyds
Odor and VOC
Slow Drying
Reduced Formulation Flexibility
Poor UV Resistance
Higher Operational Costs
Gloss paints
Good Contrast gloss
Good Contrast gloss levels
Flexibility and Blocking Resistance
Excellent adhesion
Coalescent Demand
Fundamental Studies
The picture showing the morphology of the coreshell (half moon type structure of the Acronal PA 510
The half moon structure of Acronal PA 510 gives very Good blocking resistance to the paint film without losing flexiblity
The chart shows the gloss levels of Acronal PA 510 versus the solvent based alkyd system
The picture shows the adhesion of a gloss paint on an aged alkyd with
Acronal PA 510 and competitor acrylic binders with standard adhesion promotion techniques,
Acronal PA 510 shows the best adhesion on such surfaces
The picture shows excellent durability of Acronal PA 510 when exposed for 3 years on a wooden panel

VINYL ACETATE ETHYLENE COPOLYMER EMULSIONS

Vinyl acetate ethylene copolymer structure
The fundamentals of VAE technologyStabilization system of polymer chains achieved through surfactants
Impact of co-monomers on Tg of VA Copolymers
Improved performance
Low odor paints and coatings
Benefits in applications and industry
Structural comparison of vinyl acetate ethylene (VAE) and vinyl acrylic butyl acrylate (VABA) copolymers

MEDIUM LUSTRE PRIMER SURFACER FORMULATION

Formulation for 100 kg
Stage dispersion
Stage Grind till H.G. 4 +
Stage Discharge
Stage MTO or Resin or toluene 4000

FORMULATION OF OFFSET PRINTING INK

Introduction
Materials and Methods
Materials Used
Preparation of Varnish
Preparation of Ink
Varnish Formulation
Ink Formulation
Tests and Measurements (7-8)
Results and Discussion
Properties of Vegetable oils
Properties of Varnishes
Properties of Inks
Duct freshness of the Inks
Print and Post Print Properties of the Printing Inks (Prufbau/Gloss Art Paper/30 degrees C)

NON ISOCYANATE PU

Properties of NIPU at a glance
Synthesis
From glycerin carbonate Intermediates
Synthesis of carbonates functional acrylate
via glycerin chloroformate
Via Vinyl Ethylene Carbonate
Effect of solvent on the incorporation of CO2
Incorporation % of CO2 into PGMA, catalyzed by different Lewis acid catalysts
Synthesis of amine oligomers
Targeted Parameters
Reactivity of Cyclocarbonate groups with Amines
Effect of solvent on the kinetics
Aplication comparative advantages over conventional polyurethane
Coatings
UV stable coatings
Adhesive and sealants
Corrosive passive adhesives were prepared by a new method of their synthesis the method of multiplication
IPN and nanocomposites
Polyurethane foam
Thermo stability and some properties of polymers

RB OIL BASED RESIN

Introduction
Water thinable vegetable oils
Material and methods
Materials
Malenization of Unsaturated Oil
Neutralization of Malenized Oil
Curing Reaction
Preparation of HEFA
Malenization of KBO
Neuralization of malenized oil with triethyl amine
Stoved film properties of the stoving compositions
Composition and chemical characteristics of malenized RBO
Preparation of stoving agents
Characterization of coatings
Result and discussion
Physical properties of malenized RBO-HEFA based stoving composition
Mechanical properties
Chemical resistance
Solvent and water resistance
IR Spectrum

WATERBORNE POLYURETHANE COATINGS

Introduction
Comparison of conventional & waterbone polyurethane coatings
Applications
Basic mechanism
Hydrophilic polyisocyanates
Water bome 2K PU approach
Steps to be used to arrive at a perfect coating result
Bayhydur crosslinking agent
Polyol dispersions
properties of Bayhydur XP 2547
List of polyacrylate dispersions possibly for construction
Typical formulations and discussion
NCO/OH ratio
NCO reacting with water
Pot life
Typical formulations
Tough but flexible
Stain resistance/dirt pick up resistance
Fungus/Algae resistance
Core shell technology of polyol dispersions
Real life cases
Floor of Bubble Bar
Floor of Bayer
Replacement of Blackboard with 2K WB PU in a School in India
Properties for the formulations according to above formulations
Exterior walls of Bayer Jinling Polyurethane Plant
Comparison of remaining Fungicide/Algaecide in Film after water leaching
Interior walls of Bathroom
Others

The post Paint Technology Hand Book with Formulations (Acrylic Emulsion, Powder Coating, Levelling Agents, PU Ink Binders, Dispersing Agents, Formaldehyde, Polyester Resin, Acrylic Binders and PU Coatings) appeared first on EIRI - eBooks and Project Reports.

Complete Hand Book on Paints, Varnish, Resins, Copolymers and Coatings with Manufacturing Process, Formulations and Technology

EIRI Team — Tue, 24 Oct 2017 11:39:03 +0000

COMPLETE HAND BOOK ON PAINTS, VARNISH, RESINS, COPOLYMERS AND COATINGS WITH MANUFACTURING PROCESS, FORMULATIONS AND TECHNOLOGY

INSULATING VARNISH

Introduction
Experimental
Results and Discussion
Blend of shellac and alkyd resin
Characteristic of two high thermal resistant baking type insulating varnished based on shellac and two different synthetic resins
Chemical constants of shellac, alkyd resin and precipitated mass
Blends of shellac and polyamide resin
Flow chart for the preparation of conventional baking type shellac and drying oil based insulating varnish
Flow chart of simple method of preparation of shellac based high thermal resistant baking type insulating varnish inverted in this study

INDUSTRIAL PAINTS AND PROTECTIVE COATINGS

ENAMEL PAINTS/PRIMER MANUFACTURE

Resins

PROTECTIVE PAINT SELECTION

USEFUL CONVERSION CHART FOR A PAINT TECHNOLOGIST

Distance

GLAZING VARNISH

Introduction
experimental
Preparation of the glazing varnish
Characteristics of the shellac based glazing varnish
Results and Discussion

UNSATURATED POLYESTER RESINS & PAINTS

Introduction
Water thinnable coatings based on polyesters
Experimental
Analysis of raw materials
Composition of polyester resin
Preparation and Evaluation of Polyester resins
Composition of Polyester Resin
Analysis of Polyester Resin
Film properties of polyester resin
Properties of Polyester Resin
resistance to Solvent
Resistance to water and chemicals
Preparation and Evaluation of Polyester Paint
Polyester Emulsions
Stability of polyester emulsion
Composition and analysis of paint
Film properties of paint
Composition of polyester Emulsion
Analysis of Polyester Emulsion
Film properties of Polyester Emulsion
Resistance to water, chemicals
resistance to solvents
Effect of dilution on Stability of emulsions
Preparation and Evaluation of emulsion Paint
Performance test
Results and discussion
Polyester Emulsions
Stability of emulsion
Emulsion Paint
Stability of emulsion paint
composition of Emulsion paints
Performance test
Conclusion
Evaluation of Emulsion Paint
Film properties of paint
resistance of emulsion paint to chemicals
resistance of emulsion paint to solvent
Effect of dilution on stability of emulsion paint
Resistance to weather and humidity

MANUFACTURING TECHNOLOGY OF PIGMENT DISPERSION AND STABILIZATION

Introduction
Mechanisms in the dispersion process
Dispersing process
Destroying of agglomerates
Acting of mechanical forces
Physical and chemical interactions
Replacement of air and water by the resin
Wetting of pigment surfaces
Oil absorption of pigment
Stabilization of a dispersion
Mechanisms of Dispersion
Electrostatical stabilization
Sterical stabilization
Effect of Grinding Time and Media on dispersion
Observation
Corollary of proper dispersion
experiments
Observation

PAINT DRIERS

Ideal drier composition by author for 100 ltr enamel paint

COIL COATING TOP COAT (POLYESTER, WHITE, HIGH GLOSS)

Introduction
Objective
Base Formulation
Variation Formulation
Substitution of 20% titanium dioxide pigment by Neuburg Siliceous Earth
Formulations
Filer Characteristics
What is Neuburg Siliceous Earth?
Morphology of Neuburg Siliceous Earth
Magnification 10,000x
What is Calcined Neuburg Siliceous Earth?
Preparation
Gloss
Color
Haze
Degree of cure
Hardness
Mechanical Resistance
Flexbility
Adhesion
Flexibility
Weathering Remaining gloss 60o
Weathering Remaining gloss 20o
Weathering Chalking resistance
Weathering Delta E

CEMENT PAINTS

FORMULATIONS FOR DECORATIVE PAINTS AND COATINGS

Introduction
Improving the durability of architectural paints
Dow coming 87 Additive and Dow Coming 88 Additive
Volatile Organic Compound (VOC) values of Dow coming 87 Additive and Dow Coming 88 Additive
High PVC paint formulation used to assess Dow Coming Water Resistant Additives
W24 andContact angle of water on an acrylic based emulsion paint with and without the addition of Dow Coming 87 Additive and vs a competitor Si resin emulsion
Contact angle of water on an acrylic based emulsion paint with and without the addition of Dow Coming 87 Additive after QUVA accelerated weathering
Sd of water on an acrylic based emulsion paint shown in fig 12.1 with aand without the addition of Dow Coming 87 Additive
Anti blocking in wood coatings
W24 of an acrylic based emulsion paint with and without the addition of Dow Coming 88 Additive and vs a competitor Si resin emulsion
W24 of the acrylic based emulsion paint shown in Fig. 12.3 with and without the addition of Dow Coming 88 Additive and vs a competitor Si resin emulsion
Sd of the acrylic based emulsion paint shown in Fig 12.1 with and without the addition of Dow coming 88 Additive and vs a competitor Si resin emulsion
Controlling foam in decorative paints and coatings

POLYURETHANE DISPERSIONS

Introduction
Dispersing urethane polymer in water is accomplished by aid of the stabilising effect, provided by the polymer linked carboxyl anions
Fundamentals of polyurethane dispersions
Preparation
Important reactions involved in the preparation of polyurethane dispersions
Tonic moiety for anionic dispersions
Typical properties of 2.2 bis(methyloi) propionic acid
An example on PUD formulation
2.2 bia(methylol) propionic acid (BisMPA)
Preparation of the prepolymer
Neutralisation of the preplymer
PUD starting point formulation
Dispersion and chain extension
Safety Issues
Typical properties obtained by aqueous polyurethane
Impact of polyether and polyester soft segment on PUD properties
Structure property relationship
Tailoring the soft segment
Effect of neutralisation degree
PUD components, formulation variables, their functions and effects on the end properties
Incorporation of ingredients for special features

SILICONE RESIN EMULSIONS PAINTS

Introduction
Silicone Resin Emulsion Paints (SREP)
SREP Technology
Three dimensional Silicon resin structure
A functional network is created in the construction material
SREP Properties
Excellent protection against wetness
Dry facades prevent algae
Long lasting facade protection saves renovation costs
Weathering resistance
Facades keep their color
A permanently attractive facade
Simple and fast processing
Easy to over paint
East and efficient
Solvent free and ecologically more sound
Extremely stable and non chalking
Test methods Certified quality
Conclusion

RED OXIDE METAL PRIME FORMULATION

Matt finish red oxide metal primer
Role of ingredients

POLYURETHANE COATINGS

Introduction
Factors affecting the economics of corrosion control
Surface preparation methods used
Selection of appropriate coating
Moisture cured polyurethane coatings for new construction, maintenance and overcoat painting
Shop painting for new Construction
Moisture cured PU production systems
Performance of MCU primers containing fillers and extenders
MCUs specifications
Moisture cured polyurethane technology
Manufacturing steps for a successful moisture cured coating

RED OXIDE ZINC CHROME PRIMER FORMULAE

Formulation for 100 kg
Ist stage Grinding
2nd stage stabilization
3rd stage for cleaning
very important Tips/Notes
Very very important secret hint on manufacturing procedure
Solution

COATINGS FOR AUTOMOBILES

Introduction
Most important innovations in car refinish coatings market
Time is money
Reasons for the success of solvent borne twocomponent polyurethane coatings in automotive refinishing
Main advantages of two component polyurethane coatings for automotive refinishing
Paint is not always just paint
Weathering
Fulfill your dreams with easy savings
Comparison of properties of different technologies for automotive refinishing
Why be satisfied with less than the best
Aliphati polyisocyanates Quality by nature
Technologies for automotive refinish systems
Sequence of coating layer in typical car refinish situation
Two component polyurethane primers and fillers
Two component polyurethane topcoats
Basecoals and two component polyurethane clear coats
Innovation to satisfy the market trends for automotive refinish systems

POLYURETHANE TOPCOATS FORMULATIONS

Introduction
The chemistry of polyurethane coatings
Two component polyurethane coatings
Composion Protection for Steel Structures 2K-PUR Topocal, Glossy
Comparison weathering study results
Comparison of Various Polyurethane Topcoats Accelerated Weathering Study
Comparison of Various Polyurethane Topocoats and Alternative Topcost Types Accelerated Weathering Study
Conslusion

INTERIOR MATT PAINTS (MANUFACTURING WITH FORMULATION)

Scrub resistance norms
Schematic nepresentation of binding power of large and small latex particles
Wather solubility of monomers
Low odor interior matt paint formulations
Procedure

ACRYLIC COPOLYMERS

Addition polymerisation
Formation of free radical
Initiation
Propagation
Termination
Coupling Disproportion
By chain Transfer Agent
By the Initiator
experimental
Testing of products
Raw material testings
Testing during processing
Finish product testing
Raw Materials sources
Formulations by varying initiator concentration
Formulations by changing solvent concentration
Result and discussions
Experiments by changing initator concentration
Raw materials testing
Initiator concentration
Raw material Testing
Side Reaction of initiator
Processing temperature
Solvent concentration
Finished product testing
Testing during processing
Finish product testing
Addition time of premix

PAINTS FOR SPACECRAFT

Introduction
Requirements for spacecraft coatings
Space environment conditions affecting spacecraft
Types of aerospace coatings
Insulating ceramic coatings
Thermal control paints
Corrosion resistant paint
Temperature-sensitive and pressure senstive paints
Cryogenic paints
Future scope

KETONIC RESINS TECHNOLOGY AS BINDER FOR ROAD MARKING PAINT

Introduction
Aim of the present investigation
experimental
Composition of non reactive ketonic resin
Analysis of Raw Material
Composition of Non Reactive ketonic Resins
Evaluation of non reactive Ketonic resin
Composition of hot melt thermoplastic (HMTP) road marking paint
Evaluation of Non Reactive Ketonic resins
Firm properties of Ketonic resin
Resistance of resin film to various chemicals and water
Effect on softening point with change in % resin
Test methods
Determination of % purity of Formuldehyde
Composition of Hot Melt Thermoplastic Road Marking (Effect on Softening Point with change in % plasticizer)
Composition of Hot Melt Thermoplastic Road Marking Paint (Effect on Softening Point with change in % Resin)
Evaluation of Road Marking Paint
Determination of % purity of cyclohexanone
results and discussions
Evaluation of Road Marking paint
M.O.S.T. specification for HMTP road marking point

WOOD FURNITURE FINISHES

ACRYLIC COPOLYMER EMULSION

Preparation of Feed
Polymerization
Post reaction Procession
Plant Economics of Acrylic Copolymer Emulsion
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

DRY WALL PUTTY BASED ON WHITE CEMENT

Introduction
Technical Data
Manufacture of White Cement Based Dry Wall Putty
Benefits
Product Specifications
Performance
Features Wall Putty
Plant Economics of Dry Wall Putty (White cement Based)
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

FORMALDEHYDE RESINS (PHENOL (PF), MELAMINE (MF) AND UREA (UF) RESINS)

Manufacturing Process of Phenol Formaldehyde Resin
Health and Safety Factor
Plant Economics of Formaldehyde Resin (Urea, Phenol, Melamine Resin)
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

POLYURETHANE COATINGS (ALIPHATIC & ELASTOMERIC)

Formulations
Process of Manufacture of Polyurethane Coating (Aliphatic)
Plant Economics of Polyurethane Coatings (100% Solids)
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

POWDER COATING

Process of powder coating
Plant Economics of Powder Coating Chamber Type
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

THINNER FOR INDUSTRIAL USE WITH THINNER FOR ACRYLIC PAINT, THINNER FOR ENAMEL PAINT, THINNER FOR PU PAINT, THINNER FOR EPOXY PAINT, NC THINNER

Formulation and Process of Thinners
Stoving Enamel Thinner (High strength solvent mixture)
Manufacturing process for stoving thinner
Thinners for nitrocellulose base lacquers (ICI type)
Formulation-1 N.C. Lacquer Thinner
Plant economics of thinners for industrial use
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

UNSATURATED POLYESTER RESINS

Process of Manufacture
Blending Operation
Plant and Machinery
Fixed Capital
Raw Mateials
Turn Over/Annum

VARIOUS TYPES OF INDUSTRIAL PAINT AND INKS

Introduction
Properties of ink
Offset printing inks
Properties of paints
Physical Properties
Chemical Properties
Flow Requirement of Offset ink
Use and applicationof printing ink
Principles of paint formulations
Paint Formulation
Characteristics of Pigment
Characteristics of Solvents
Pigment and Vehicle Ratios
Viscosity
Hinding Power
Selection of Pigments
Vehicle Selection
Oil Absorption
Bulking Value
Fineness of the Pigment
Formulation of Automotive Paint
Formulationof Protective Paint
Red Oxide Primer
Formulation for Red Oxide Primers
Oil Type Oleoresinous type
Process of manufacturers and formulations of thinner
Thinner formulations for Brushing Lacquers
Low Viscosity Nitrocellulose
Hot Spray Application
Thinner Formulations (All parts by Weight)
Plant economics of industrial paint and inks (various types)
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

VARIOUS FORMULATION OF CLEAR VARNISH FOR WOOD (FLAME RETARDING TYPE)

Plant economics of clear wood varnish (flame relarding type)
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

WATER BASED EMULSION PAINTS

Formulations
Thixotropic paint emulsions
Zirconium Complexes
Thixotropic Emulsion Paint
Gloss Paints
Core Latex Emulsions
Plant economics emulsion paints (water based)
Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

The post Complete Hand Book on Paints, Varnish, Resins, Copolymers and Coatings with Manufacturing Process, Formulations and Technology appeared first on EIRI - eBooks and Project Reports.

Paint, Pigment, Solvent, Coating, Emulsion, Paint Additives And Formulations

EIRI Team — Wed, 30 Aug 2017 12:08:39 +0000

PAINT, PIGMENT SOLVENT, COATING, EMULSION, PAINT ADDITIVES AND FORMULATIONS

PAINT ADDITIVES

Skills of addition
Matrix dilution
Wetting and Dispersing Agents
Wetting and Dispersion
Wetting
Dispersion
Anlonic Surfactants
Cationic Surfactants
Non Ionic Surfactants
Ampholeric Surfactants
Method of addition
Side effects
Caution

Additives for viscosity control
Side effects
Scratch, mar, slip and abrasion resistance
Natural Waxes
Synthetic waxes Petroleum wax
Microcrystalline wax
Polyethylene and polypropylene waxes
PTFE
Addition method
Side effects
Thixotropic and Antiselling Agents
Setting
Organioclays
How to use
Side effects
Organic thixotropic agents
Method of addition
Thxotropic agents for water borne coatings
Dissolution
Associative thickeners
Side effects
Anti sinning agents
Side Effects
Anti Foaming Agents and Defoamers
Defoamers
Application Method
Side effects
Coupling Compounds (Adhesion Promoters)
Mode of Use
Suppliers
Desiccants
Mode of use
Side effects
Manufacturers
Wet Edge Additives
The wet edge problem
Soltions
Manufacturers
Side effects
Driers
Over basic driers
Addition norms
Side effects
Side effects
Activators
Biocides
Testing and Selection of a biocide
UV, Light and heat Stabilizers
Oxidation catalyzed by UV
Anti Oxidants
Hindered Amines light stabilizers (HALS)
Side effects
Aromatic Amines
Organic Sulfur Compounds
Phosphorous Compounds

SOLVENTS
Purpose of solvent in a paint
True Solvent
Latent solvent or secondary
Solvent or co solvent
Non solvent/Diluent
Testing of Solvents
Physical tests
Chemical tests
Bottling point or distillation range
Types of solvents
Hydrocarbon solvents
Benzene, Toluene, Xylene (BTX)
Halogenated hydrocarbons
Oxygeneted hydrocarbon

PIGMENTS

Physical Properties
Solubility
water solubles
Should be either white or coloured
Particle size
Refractive index
Density
Colour, shade and strength
Porosity
Melting point and thermal stability
Chemical Properties
Purity
Resistance to acids, alkalies and chemicals
Resistance to degradation due to oxidation
Pigments should have no ion exchange properties
Commercial aspects
Toxicity and environmental issues
Characterization and physical relationships
Particle size and surface area
Application problems
Important Members
Organic Pigments
Iso Indolinone Pigments
Metal complex pigments
Copper phthalocyanine
Phthalocyanine Green
Quinacridone
Pigment violet 23

HOW TO FORMULATE A PAINT

Optimization of Surfactants by Dinlel How point method
Formulating guidelines
Steel
Primers for Steel
General Principles of Formulation
Additives for enhancement of performance
Organic Corrosion inhibitors
Effects of water on solvent based paint properties
Zinc rich primers (Sacrificial corrosion Inhibitors)

INHIBITIVE PRIMERS FOR METAL

Fundamental considerations
Oxidizing Inhibitors
Non-Oxidizing inhibitors
Pigment solubility
Design strategies
Prime pigment component
Inhibitive pigments
Extender package
Pigmentary thixotropes
Design considerations
Optimizing PVC/CPVC
PAINTS FOR SHIPS

External
Internal
Selection of Underwater coating system
Ainticorrosive compositions
Antifouling Compositions
Soluble and Insoluble matrix type
Typical formulation
Tie coat/sealer coat
Boottoppings

DRYING AND CURING ADDITIVES

Introduction
Physically drying systems
Chemical drying/curing systems
Driers for air-drying systems
Driers for water borne systems
Catalysts for chemical curing systems
Photo initiators
Inititors

LIGHT STABILIZERS

Introduction
Degradation mechanism
Light stabilizers
Ultraviolet absorbers
Excited state quenchers
Hindered amine light stabilizers
FOAM CONTROL ADDITIVES

Introduction
Foam formation
Composition of foam
control additives
ADDITIVES FOR POWDER COATINGS

Introduction
Curing agents
Catalysts
UV curable powders

CALCIUM ALUMINIUM SILICATE AND MAGNESIUM ALUMINIUM SILICATE

Introduction
Hiding by spacing of Tio2 pigment particles
Present work
Experimental
Materials
Structural and morphological study morphological study
Methods for preparing different paint compositions
Characterisation of different properties of paints
Result & discussion
% Non volatile matter
Viscosity
Finish & grinding
Mechanical properties
Opacity
Whiteness index
Gloss
Tinting strength
PAINT STAINERS

Introduction
Characteristics of ideal stainers
Experimental
The reactor
Preparation of emulsion
Preparation of stainers
Results and discussion
Conclusion

PAINTING OF AIRCRAFT

Introduction
Requirement of aircraft coatings
Types of aircraft coatings
Synthetic coatings
Nitrocellulose coatings
Acrylic coatings
Epoxy coatings
Polyurethane coatings
Paint application
Surface preparation
Aluminium and its alloys
Steel and magnesium alloys
Compositions
Application method/detects
Adhesion
Lifting
Orange peel
Dry spray
Sagging/running
Blushing

ANIONIC BITUMEN EMULSIONS

Introduction
Basic bitumen chemistry
Bitumen as a coating material
The need to develop Cold Technology
The Science of bitumen emulsions A brief review
Anionic bitumen emulsions
Anionic surfactants: soaps
Polymer modification of bitumen emulsions
Rubber modified bitumen emulsion coatings

RHEOLOGY MODIFIERS IN WATERBORNE PAINTS

Introduction
Rheology modifiers for waterbased paints
Experimental
Materials and Methods
Preparation of distemper plastic emulsion paint (interior) and exterior house paint.
Characterization of distemper, plastic emulsion paint and exterior house paint
Results and discussion Conclusion

HIGH PERFORMANCE COATINGS

Introduction
High performance coatings
Acrylic textured coatings
Thermal insulating paint
Anti carbonation coatings
High build acrylic coatings for bridges
Epoxy polyurethane floor coatings antiskids/screeds
Silicone siloxane penetrating primers
Water repellent coatings
Heavy duty glass flakes coatings
Fire retardant and infumescent coatings
Some of the projects with high performance coatings
Applications of high performance coatings

BIO-DIESEL OPPORTUNITIES FOR THE COATING INDUSTRY

Glycerine
Epichloro hydrin, glycedol and polyglycerol
Carbon source for fermentation product
Food additives
Carbon credits

ROAD MARKING PAINTS

Introduction
Composition of HMTP road marking paint
Properties
Binder for HMTP road marking paint
Aim of present investigation
Experimental
Preparation of rosin modified lac
Preparation of HMTP of marking paint
Application and evaluation
Testing Methods
Results and discussions

EMULSIONS

Introduction
Experimentation
Emulsion processing
Paint processing
Results and discussion
Glass transition temperature for desired coating
Speciality monomer incorporation
Iso bornyl methacrylate
Iso bornyl methacrylate
Iso decyl acrylate
Veova-11
Ethyl methacrylate
Effect of the crosslinkers
Hexane Dial diacrylate (HDODA)
Glycidyl Metha Acrylate (GMA)
Aceto Acetoxyethyl Methacrylate (AAEMA)
Effect of the photo initiator
2.2 dimethoxy 2phenylacetophenone (DMPA)
Benzophenone deriva’ve (BPD)
Effect of polymerizable surfactant
Conclusion

SILICA GELS

Introduction
Mechanism of matting
The “ideal” base material
Silica gel technology features and benefits
Porosity they key to high efficiency
Particle size control optimum gloss reduction and surface smoothness
Surface modification stability and compatibility
Advances in silica gel metting agents

EMULSION PAINTS

Protective Colloid
pH
Emulsion Formation
Emulsion Polymerization
Ingredients
Post emulsification
Stability of Emulsions
Phase Volume

PAINT AND VARNISH REMOVERS

Paint Removal
Formulation
Solvent Paint and Varnish Removers
Chemical Removers
Nonchlorinated Solvent Paint Removers
Mechanism of Paint Removal
Method of paint Removal

SPRAY PAINTING

Conventional Air Spray
Airless Spray
Hot Spray
Dual Component
Electrostatic Spray
Spraying Today’s Paints
Automation and Spraying
The Professional Spraymain

PAINT BASES

Bronzing Solution for Paints
Fireproof Paints
Paints for gold and Gilding
Gold Enamel Paints
Graining with Paint
Luminous Paint
Paints for Metal Surfaces
Rust Paints
Paints for roofs and roof Papers
Rubber base (Latex) Paints
Paints, Stains etc. for Ships
Paints for Walls of Cement, Plaster Hard Finish etc.
Paints waterproof and weatherproof
Paint for wood
Durable House Paint
Misellaneous Recipes, Paints etc.
Tire Presserving Paint

PAINT, VANRISH AND ENAMEL REMOVERS

To remove Old Oil, Paint or Varnish Coats

PAINT MIXING AND GRINDING

Paint Mixing and Grinding
House Paints
Red Barn Paints
Rust and Weather Proof Paints
Roofing and Paints
Touch up Black
Top Dressings
Varnish Type Dressing
Lacquer Type Dressing
Water Stains

PIGMENTS FORMULAE

Grounds for Graining Colours
Positive Colours
Gray Tints
Colour Testing
Pile Ointments
Plant Parasites
Plants

Engineers India Research Institute (EIRI) is a renowned name in the industrial world for offering technical and financial consultancy services.

EIRI services are:

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New Project Identification
Project Feasibility and Market Study
Identification of Lucrative Industrial Project Opportunities
Preparation of Project Profiles / Pre-Investment and Detailed Feasibility Studies,
Market Surveys / Studies, Market Survey Cum Detailed Techno-Economic Feasibility Reports
Project Reports in CD Roms
Identification of Plant /Process/Machinery and Equipment, Industrial General Guidance for setting up new industrial projects.

Our most up-to-date and Technologically Advanced Industrial Project Reports, categorized with respect to Financial Outlays and Sector – wise Classification are immensely useful for :

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The post Paint, Pigment, Solvent, Coating, Emulsion, Paint Additives And Formulations appeared first on EIRI - eBooks and Project Reports.

manufacturing technology & formulations hand book on thinners, putty, wall & industrial finishes and synthetic resins

EIRI Team — Wed, 06 Apr 2016 08:08:18 +0000

MANUFACTURING TECHNOLOGY & FORMULATIONS HAND BOOK ON THINNERS, PUTTY, WALL & INDUSTRIAL FINISHES AND SYNTHETIC RESINS

Thinner

Volatile Lubricants
Measures of Solvency
Anilline Point
Kauri-Bulanol Value
Liquid Chromatography
Composition
Viscocity Reduction
Tests for Purity
Volatility

Inorganic Pigments

The Function of Pigments
Properties of Pigments
Optical Data
Particle Shape
Dispersibility
The Classification of Pigment
Properties of Inorganic Pigments
Iron Oxides
Natural Iron Oxides
Synthetic Iron Oxides
Chromates
Zinc Chromates
Lead Chromate
Chrome Greens
Prussian Blue
Ultramarine Blue
Chrome Oxide Pigments
Cadmium Pigments
ed lead
White Lead
Zinc Oxide
Zinc Sulfide Lithopone
Zinc Phosphate
Calcium Plumbate
Carbon blacks
Mixed Phase Pigments
Bronze Powders
Stainless Steel Flake

Titanium Dioxide Pigments

The sulphate process
The Chloride Process
Application of Titanium Pigments
Surface Coating Industry
Dispersion of Tatanium Pigments
Opacity
Tinting Strength
Durability
Gloss Development
Storage Stability
Other Industry
Plastic Industry
Rubber Industry
Paper Industry
Ceramic Industry
Other Applications

Organic Pigments

Classification of Organic
Pigments
Colour and Chemical Constitution
Manufacture of Azo Pigments
Azo Condensation Pigments
Pigments Conditioning
Testing
Pigment Crystals and Particle Size
Dyestuffs
Colour Index Classification
Production of Organic Pigment
Cost Comparisons
Application of Organic Pigments
Industrial Finishes
Coil Coatings
Automotive Finishes
Decorative Paints
Printing Inks
Artists Colour
Commercial Pigments
Arylamide Yellows (Hans Yellows)Shades: Bright greenish yellow to reddish yellow
Diarylide Yellows (Benzidine Yellows)
Shades: Strong greenish yellow to reddish yellow
Copper Azo yellow
Pyrazolone Orange and Red Pigments
Dinitronitine Red (Orange)
Naphthol Reds (BON Arylamide Reds)
Shade:Yellowish red to bordeaux
Lithol Reds
Shade:ranges from yellowish red (Na) to bluish red (Ca)
Lake Red (PR 53)
Red 2B Toner
Shade: yellowish red (Ba) to bluish red (Ca)
Claret Toner
Red B Toners
Dianisidine Blue
Alizaline Lake
Ouinacridone Pigments
Perylene Reds
Thioindigo Red
Indanthrone Blues

Extender Pigments

Particle Size and Shape
Particle Size Distribution
Specification
Particle Size Distribution
Colour
Sleve Residue
Water-Soluble content and pH
Water Soluble content and pH
Volatile Matter
Oil Absorption
Dispersion
Safety Procautions
Tyes of Extender Pigments
Calcite (Whiting)
Calcium Carbonate (Synthetic)
Talc
Barytes
China Clay (Kaolin)
Silica
Crystalline Silica
Amorphous Silica (Tripoli)
Synthetic Silica
Mica
Asbestos
Wollastonite

Putty, Glazing, Compounds Caulking, Compounds, and Salants

Definition
Formulation of Putties
Oil Based Putty Metal Sash Grade (Linseed Oil)
Oil Based Putty Plumbers Grade (Oil)
Formulation of Glazing Compounds
Oil Based Glazing Compound Green House Grade
Water Based Glazing Compound High Quality Exterior Grade Acrylic
Oil Based Caulking Compounds
Water Based Caulking Compound White Gun Grade (Acrylic)
Physical Contents
Key Properties
Hot Melt Sealant
Physical Constants
Key Properties
Working Properties
subjective Test for Knife Compounds
Cone Penetrometer for Consistency
Mobilometer for Consistancy
Sandwich Squeeze for Consistancy
Brookfield Viscometer for Consistency
Extrudability with Caulking Gun
Extrusion Rheometer
Shearing Adhesiveness
Rheological Properties
Levelling Test
Sag (slump) test
Sag Test for vertical Joints
ASTM Slump Test
Slump Test for Horzontal Joints
Tack Free Time
Shrinkage
Apparatus
Procedure
Bend Test
Low Temperature Flexibility
Adhesion
Bond Strength by Direct Pull
ASTM Method for Bond Strength
Gravity Test for Adhesion
Hardness
Durometer Hardness under Standard Conditions
Durometer Hardness After Heat Aging
Penetrometer for Hardness
Penetrometer for Degress of Set
Compression Set
Aging Tests on Cauiks and Sealants
Heat Aging Test
Appearance
Oil Migration
Loss of Weight, Cracks Chalks
Articial Weathering Tests
Shrinkage
Apparatus
Procedure
Cohesiveness
Tensile Adhesiveness (Cohesion)

Paint Driers

Types of Driers and Manufacturing Methods
Direct Fusion Process
Precipitation Process
Direct Metal Reaction (DMR) Process
The Organic Radical of Metailo Organic Driers
Napthenates
Octoates
Performence of Synthetic Based Driers Versus Napthenates
Driers Recommendations
Mixed Driers Systems Are Normal for Air Dry Finishes
Temperature Has Considerable Effect on Drier Metal Activity
The Sequence of Drier Additon should be considered
Primary Driers
Cobalt
Manganese
Lead
Calcium
Zinc
Zirconium
Iron
Rare Earth and Cerium
Aluminium
Vandium
Stability on Drying Performance on Storage
Drier Related Paint Film Defects
Durability and Colour Retention
Hazing and Blooming
Drier for Use in Water Based Systems
The Future Drier Additves

Paint Additives

Additives in Solvent Thinned Paints
Wetting and Dispersing Agents
Anti Settling, Anti Sag and Bodying Agents
Aluminium Soaps
Hydrogenated Castor Oil (Triglyceride of 12- Hydroxyl Stearic Acid)
Heat Stable Polyol Esters
Modified Clays
Anti Skinning Agents
Phenols
Oximes
Anti flood and Antifloat Additives
Method of Cure
Recognizing Flooding and Floating
Midew inhibitors:Fungicides
Identification of Midew
Mildew Control
Latex Paint Additives
Surface Active Agents
Dispersing Agents (Anionic Surfactants)
Stabilizing Surfactants (Non-Ionic)
Anti Foam Agents
Latex Thickening Agents
Preservatives
Coalescing Aids
Wet edge Extenders
Freeze thaw Stabilizers
Other Considerations
Secondary Effects

Architectural Paints

Exterior Paints for Wood
Characteristics of Wood Sliding
Bindrs for Exterior House Paints
Pigments for Exterior House Paints
Pigments for Coloured Paints
Microorganics in Paints and Coatings
Tetrachlorophenol
Formulating Exterior Paints for Wood
Interior Paints for Plaster and Wall Board
Calceolate Flats
Alkyd Flats
Ease of Application
Water vs. Mineral Spirits
Odor of Paint and Coating
Hinding Power
Apperance of Coating
Scrub and Chemical Resistance
Durability and Recoatability
Galled Flats
Copolymer Flats
Resin Emulsion Flats
Paint Properties
Physical Constants
Copolymer Emulsion Interior Paints
Alkyd Emulsion Paints
Cooking Procedure
Exterior Emulsion Paints for Masonry
Interior and Exterior Enamels
Enamels for Wood and Concrete Floors
Procedure for Paint

Industrial Finishes

Introduction
Automotive Finishes
Automotive Lacquer Finishes
Metalized Finishes
Water Soluble Vehicles
Metal Decorating Finishes
Novelty Finishes
Wrinkle Finishes
Mixing Procedure
Hammer Finishes
Aluminium Dispersion
Hammer Finish
Multicolor Finishes
Baking Crystal Finish
Cooking Procedure
Crystal Lacquer Finish
Crackle Lacquer Finish
Flock Finishes
Miscellaneous Novelty Finishes
Paper Coatings
Water Soluble Organic Coating
Waxes for Coatings
Cellulosic Polymers in Paper Coatings
Lacquer Emulsions
Ethyl Cellulose
Cellulose Acetate
Vinyl Resins in Paper and Textile Coatings
Calender Coating and Sheeting
Organosols and Plastisois and Paper and Textiles
Organosols and Plastisols for Metal
Polyvinyl Chloride Latexes
Polyvinylidene Chloride Copolymers in Paper Coalings
Polyamide Expoxy Coatings for Paper
Alkyd Amino Resin Coatings for Paper
Advantage of Hall Second butyrate
Precautions in the use of Half Second Butyrate
Application of Half Second Butyrate
Formulating Technique with Half Second Butyrate
Clear Lacquer for Aluminium
Resin Combination with half Second Butyrate
Lacquer for Plastics

EIRI a pioneer industrial consultant working over 32 years in preparation of Project Reports, Market Survey cum Detailed Techno Economic Feasibility Reports, Market Survey Reports and Practical Project Execution Know How Reports . Apart from these, EIRI is also known for Industrial Process Technology Books and Trade Directories with Liasioning Services.

Recipient of Udyog Rattan Award: EIRI has been awarded with the Udyog Rattan Award in 1996 for the excellence job served to the nation.

The post manufacturing technology & formulations hand book on thinners, putty, wall & industrial finishes and synthetic resins appeared first on EIRI - eBooks and Project Reports.

Powder Coating Technology Handbook

EIRI Team — Fri, 09 Oct 2015 11:52:46 +0000

The book Powder Coating Technology Hand Book covers Powder Coating, Research Overview of UV-curable Powder Coatings, UV Curable Powder Coatings, Polyester Powder Coatings, Developments in Resins for Powder Coatings , Calcium Carbonate Extenders for Powder Coating Systems Thermally Curable Powder Coatings, Where are powder coatings Used, Paint and Powder Application, Guideline for Powder Coating, Powder Coating process, Plant Economics of Powder Coating, Plant Economics of Powder Coating Chamber Type, Plant Economics of Powder Coating, Paint, Epoxy, Acrylic and Polyster Basis.

POWDER COATING

Processing of Powders
Compounding
Grinding
Coating processes
Metals
Textiles
Miscellaneous Coating Techniques
Principal Polymers for Powder Technology
Uses for Powder Coated Articles
Manufacturing Methods of Powder Coasting
Dry Blend
Melt Mix
Solution
Application Methods
Fluidised Bed
Electrostatic Spraying
Friction Static Spraying
Electrostatic Fluidised Bed
Types of Powder Coatings
Thermoplastic Types
Polyvinyl chloride (PVC)
Polyethylene
Polypropylene
Cellulose acetate butyrate (CAB)
Nylon
Thermoplastic polyester
Thermosetting Types
Epoxy
Epoxy polyester hybrids
Polyester/Polyurethane
Glycidyl polyester
Acrylics
Application Line
Economics

RESEARCH OVERVIEW OF UV-CURABLE POWDER COATINGS

Monitoring The Photocuring Process
Prospects for Acrylic powder coatings
Block Thermoplastic powder coatings

UV CURABLE POWDER COATINGS

Introduction
Curing of Powder coatings by using UV Light
Radiation Curing
Basic Difference Between Thermosetting and UV Curable Powder coatings
Conventional Thermosetting powder coatings
UV Curable powder coatings
Ingredients of UV Curable Powder ATINGS
Binder system
Photoinitiators
Pigments
Light stabilisers
UV absorbers (e.g. solid hydroxy phenyl-s triazine)
HALS (Hindered amine light stabilisers)
Combination of UV absorbers
Processing and Application of UV Curable powder Coatings
Processing
Application
UV Sources
Standard mercury vapour lamps
Lamps doped with gallium iodide
Lamps dropped with iron iodide
UV curing superior quarts laboratory system
Conveyor belt
Conveyor belt speed
UV curing system for R & D unit
UV powder printer surfacer
Iportant properties
Advantages of UV curable powder coatings over conventional liquid UV curable coatings
Advantages of UV curable powder coatings
Limitations of UV curable powder coatings
Market Scenario
Appeal to the users

POLYESTER POWDER COATINGS

Introduction
Using bi-functional hardener
Co-extrusion of resins
Polyester Dead Matt
Using reactive matting agent

DEVELOPMENTS IN RESINS FOR POWDER COATINGS

Pipes and rebars
Melting and curing time scale
Role of particle shape and size
Film thickness

CALCIUM CARBONATE EXTENDERS FOR POWDER COATING SYSTEMS

Outline of the study
Experimental
Preparation and application
Test procedures
Results
Optical properties
Mechanical properties

THERMALFY CURABLE POWDER COATINGS

Introduction
Experimental
Materials
Methods
Result and discussion
Conclusion
Paramagnetic Coatings
Introduction
What is paramagnetism?
Relation to electron spins
d and f electrons
Curie’s law
Examples of paramagnets
Systems with minimal interactions
Molecular materials with a (isolated) paramagnetic center
Dilute systems
Superparamagnetics
Methods of production f iron-containing crystals(iron oxides) having superparamagnetic properties
Wet chemical synthesis can be subcategorized into
Methods of application of paramagnetic coatings
Spray method
Fluidized Bed Chemical Vapur Coatings
Applications
Biomedical Engineering Device coatings
In EPR (Electron Paramagnetic Resonance) Spectroscopy
Use in pain relief compositions
Automotive Oem Coatings
Introduction
Resistance to High humidity
Resistance to continuous salt spray
Corrosion Evaluation Using Electrochemical Techniques
Natural Weathering by Sunlight
QUV Resistance
Corrosion Weathering Resistance
Weatherometer
Improvements required
Intensity and Distribution of Light
Water
pH

WHERE ARE POWDER COATINGS USED?

Powder Coatings – Multipurpose
Their areas of application keep expanding

PAINT AND POWDER APPLICATION

Improving transfer efficiency
Reducing solvent losses
Dipping
Electrode Position/Autode Position Dipping
Flow coating
Barrelling
Spraying Systems
Higher Efficiency Spray Guns
Conventional spray guns
HVLP spray guns
Air turbine systems
Airless spray guns
Air assisted airless spray guns
Centrifugal spray guns
Automatic centrifugal spray guns
Disc spray guns
Enhancement techniques
Electrostatic systems
Hot spraying
Powder coating
Corona electrostatic charging
Tribo charging
Combination charging
Powder belt spray guns
Fluidised bed coating process
Powder recovery and recycle system
Good spray gun techniques
Setting up
Operation
Minimising overspray

GUIDELINE FOR POWDER COATING

Why Powder Coatings?
Introduction
Applications
Home apliances
Automotive Components
Furniture
Architectural
Electrical and Electronic Industry
Metal Pre-treatment
Solvent Cleaning
Advantages
Disadvantages
Vapour De-greasing
Advantages
Disadvantages
Emulsion Cleaning
Advantages
Disadvantages
Alkali Cleaning
De-Rusting Process
Advantages
Disadvantages
Chromatising
Trouble Shooting Guide for Powder Coating
Introduction

POWDER COATING PROCESS

Overview of Powder Coating
Drying and Curing

PLANT ECONOMICS OF POWDER COATING

Land & Building
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLANT ECONOMICS OF POWDER PAINT FOR POWDER COATING

Land & Building
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

Engineers India Research Institute (EIRI) is a renowned name in the industrial world for offering technical and financial consultancy services.

EIRI services are:

Our most up-to-date and Technologically Advanced Industrial Project Reports, categorized with respect to Financial Outlays and Sector – wise Classification are immensely useful for :

The post Powder Coating Technology Handbook appeared first on EIRI - eBooks and Project Reports.

Technology of Paints and Coatings with Formulations

EIRI Team — Mon, 20 Apr 2015 13:37:40 +0000

Contents

Resins (Water Borne) for Coatings

Epoxy Resins
Acrylic Resins
Alkyd Resins
Polyester Resins
Polyurethane Resins
Anionic
Cat ionic
Non-Ionic
Acetone process (Solution process)
Pre-polymer mixing process
Hot melt process (Solvent free method)
Ketamine or Ketazine
Self dispersing of solids
Blocked isocyanates
crosslinking with melamine formaldehyde resins
Zirconium compounds

High Solids Green Coatings (Air Drying)

Introduction
Experimental
Materials
Synthesis of Resins
Preparation of dry films
Characterization methods
Results & Discussion
Physical Properties
Rheological Characteristics
Molecular Weight Characteristics
VOC characteristics
Drying properties
FT- IR Study
Differential Scanning Calorimeter (DSC) study
Thermal properties
Mechanical properties
Optical properties
Atomic Force Microscopic (AFM) imaging
Chemical resistance and Durability
Conclusions

Technology of Primer Compositions (Alkyd Resins)

Introduction
Experimental
Synthesis of alkyd resin
Synthesis of alkyd emulsion
Stability of emulsion10
Synthesis of wood primers and cement primers
Results and discussions

Acrylic Polyols Technology

Introduction
Basic chemistry
Synthesis of acrylic polyols
Properties of acrylic polyols
Applications of acrylic polyols
Synthesis of acrylic-polyurethane hybrid coatings
Modified acrylic polyols
Dual UV/thermal cure systems
Bio-acrylic polyols
OEM coatings based on Acrylic Polyols
Wood coatings
Industrial Coatings
Two component polyurethane coatings
Automotive refinishing coating
Biodegradable Surface Coatings

Introduction
Biodegradable coatings
Necessity of biodegradation
Life cycle of biodegradable coating
Classification of biodegradable coatings
Natural biodegradable coatings
Synthetic biodegradable coatings
Synthesis of biodegradable coatings Oils
Lallemantia Iberica
Eurphorbia Legascae (Vernonia oil)
Lesquerella oil
Oiticica oil
Sucrose and insulin
Lignin
Cellulose
Starch
Isocyanates
Additives
Plasticizer
Rheology modifier
Biosurfactants
Polyhydroxyalkalonoates
Polyesteramides
Interpenetrating polymers from oils
Polysaccharide resins
Natural resins
Application of biodegradable coatings
Future of biodegradable coatings

Binders for Premium Paints

Introduction
Why low odor?
Experimental
Testing of premium interior brands in India
Formulating low VOC low odor paint
Results and Discussions: Odor and VOC
Paint Properties
Scrub Resistance
Stain Resistance
Burnish resistance
MTO Resistance
Conclusion

Cyclized Rubber in Surface Coatings

Structure
Properties
Typical properties
Physical data
Technical benefits of cyclized rubber
Solvents and compatibility
Compatibility
Compatibility with drying oils
Compatibility with resins
Compatibility with plasticizers
Specific gravity
Solubility and solvent mixtures
Chemical resistance
Water resistance
Corrosion resistance
Adhesion
Flexibility and impact resistance
Paint application
Application Areas

Coatings for Medical Application

Introduction
Medical coating characteristics
Medical coating classification
Application Methods
Polymers for medical application
Polyglycolide (PGA)
Polylactide (PLA)
Poly (E-caprolactone)
Poly(dioxanone) (a polyetherester)
Poly(lactide-co-glycolide)
Poly(glyconate)
Parylene
Degradation
Factors That Accelerate Polymer Degradation
Specialised medical coatings
Drug-Eluting Stents
Application of stent coating
DES Basics
Tablet Coatings
Pigments
Polishing
Conclusion

Dacro Coating

Dacro Structure
Dacro Process
Dacro Advantage
Dacro Analysis
Dacro Scope
Dacro Coating in India

Epoxy Resin

Introduction
Structure
Epoxy resin coating
Hybridisation
The method of curing
Modification of resin
Mixture of resins
Blending
Alloying
Inter Penetrating Networks
Sol-Gel method
Emulsion polymerization & Dispersion polymerization
Curing of hybrid epoxy polymers
Characterization of hybrid resins
Hybrid polymers of epoxy resin used in coating application
Epoxy esters
Epoxy acrylics
Epoxy silicones
Epoxy urethanes
Conclusion and future directions

Extraction, Modification and Applications of CNSL/Cardanol Based Epoxy Resin

Introduction
Extraction of CNSL
Studies on the cardanol based novolac resins
Studies on the epoxidized novolac resins derived from CNSL or cardanol
Studies on the modification of CNSL or cardanol
Applications of CNSI7 Cardanol derived products

Elastomeric poly urea coatings

Introduction
Chemistry
Raw materials
Application of polyurea coatings
Typical properties of polyurea coatings
Application areas of olyurea coatings
Advantages of polyurea systems
Disadvantages of polyurea systems

Formulation of 2K Waterborne Concrete Floor Coatings

Introduction
Experimental
Materials and Formulations
Preparation of Drawdowns & Concrete Panels
Performance Testing
Gloss Measurement
Adhesion testing
Chemical resistance testing
Hot Tire resistance testing
Results & Discussions
Comparing liquid epoxy resins Epoxy X with Epoxy W
Pot-life evaluation based on gloss and adhesion
Chemical and solvent resistance testing
Hot Tire resistance

Green Coating

Need for green
What is green?
Rules and regulations
VOC Definition in the US, EU & UK
United States Definition
European Union definition
UK Coating Classification
Regulationsforlead in India
Regulations for lead in Europe
Regulationsfor lead in Australia
Regulationsforlead in US
Pollution from paints
Solvents
Pigments
Additives
Environmental impacts and risks
Research and developments in order to get greener coatings
Low voc emulsion polymer coating
Low volatile ethylene glycol derivatives
Fluorosurfactant
Green solvent
Emerging technologies
Advantages of VIC
Ecofriendly waste disposal technique
It’s not easy being green

Herbal Coating

Introductions
Turmeric in Herbal Paints
Chemistry of turmeric
Oleic acid
Experimental
Materials and Methods
Method of Extraction
Evaluation of Turmeric resin extract
Analysis of oleic Acid modified Turmeric Resin
Results and discussion
Analysis of Raw Material
Extraction of resin from turmeric
Analysis of turmeric Resin
Evaluation of the Film properties of Turmeric Resin
Modification of the termeric Resin with Oleic acid
Physical Properties
Film Properties
Composition
From the results

High Temperature Coatings Technology

Introduction
Experimental
Composition of titanium oleate
Preparation of titanium oleate
Evaluation of titanium oleate
Composition and evaluation of aluminium paint
Heat resistance of aluminium paint
Determination of weight loss at different temperatures
Results and discussion

Infrared Spectroscopy : Its Relevance in the Field of Surface Coating

Introduction
Sampling
Amount
Preparation
Analysis time
Epoxy
Alkyd

Marine Paints & Coatings

Introduction
Key Performance requirements
Experimental
Material used
Evaluation of film characteristic
Testing method and evaluation
Pot life
Drying time
Cross Hatch Adhesion Testing
Gloss Value
Erichsen Cupping Test
Research significance
Experimental investigation
Result Analysis and Discussion

Magnetic Paint

Introduction
Preparation of Magnetic paint
Ingredients to be used for formulation
Application Technology
Primer Layer
Back Coat Layer
Coating composition having magnetic properties
Areas of application
Application tips and suggested uses
Painting on textured walls
Mounting posters magnetically
Wall Decorations
Magnetic words and poetry

Nanotechnoloogy

Introduction to Nanotechnology
What is nanotechnology?
Nanoscience Vs Nanotechnology
Dimensional classification of nanoscale
Nanoscale in One Dimension
Nanoscale in Two Dimensions
Carbon Nanotubes
Inorganic Nanotubes
Nanowires
Biopolymers
Nanoscale in Three Dimensions
Nanoparticles
Fullerenes (carbon 60)
Dendrimers
Quantum Dots
Technology
Synthesis and Assembly of Nanomaterials
UV- curable coatings
Anti-abrasion and anti-scratch coatings
Anti-corrosion coatings
Self-healing nanotechnology antic orrosion coatings as alternative to toxic chromium
Super-hydrophobic coatings
Barrier coatings
Oxylink Technology
Matte coatings
Self cleaning technology
Making use of hydrophobic and oil repellent property of nanoparticles
Nanoparticles in high performance coating
Anti-fouling coating
Nanotechnology roof coating
The risk factor
Health Issues
Environmental issues
Future of nanotechnology

PU Coatings

Introduction
Experimental
Materials
Preparation of polyol
Characteristics of epoxy polyol (EP)
Characteristics of HDI
Chemical compositions
Results and discussion
FT IR Spectral analysis
FT IR spectra of epoxy polyol
FT IR Spectra for polymer
FT IR Spectra for polymer-H

Photo Luminescent Paints

Introduction
Mechanism of action
Effect of temperature on the afterglow
Manufacturing of the pigment
With Polyurethane Resins
With Epoxy Resins
Applications
Comparison between fluorescent and photo luminescent paints and alternative energy sources

Polyaspartics

Introduction
What are Polyaspartic Esters?
Chemistry
Reaction of aspartic acid ester with isocyanate
Polyurethane/Polyurea/Polyaspartks What’s the Difference?
Reactivity
Applications
Limitation

Phenolic Resins

Introduction
Experimental
Materials
Synthesis of phenol-cardanolformaldehyde novolac type phenolic resins
Epoxidation of phenol-cardanolformaldehyde novolac type phenolic resin
Characterization
Fourier-transform Infrared (FT-IR) spectroscopic analysis
‘H-NMR
spectroscopic analysis
Gel permeation chromatographic (GPC) technique
Differential Scanning Calorimetry (DSC)
Results and Discussion
Synthesis of phenol-cardanolformaldehyde novolac type phenolic resins
FT-IR spectroscopic analysis
1H-NMR spectroscopic analysis
Epoxidation of novolac prepolymer
Differential Scanning Calorimetric (DSC) analysis

Paints based on Agricultural Materials

Introduction
Soybean
Soybean oil-based waterborne polyurethane system
Soybean oil-based polyols
Soybean oil-based wetting and dispersing agents
Lignin
Lignin based paints
Corn
Corn based paints
Xanthum Gum
Starch
Sugar based polymers
Solvents
Monomers
Coalescents

Polyester Powder Coatings

Introduction
Using bi-functional hardener
Co-extrusion of resins
Polyester Dead Matt
Using reactive matting agent

Paint Coating on Galvanized Steel in Coil Coating line

Introduction
Preparing of substrate for paint coating
Alkaline solution cleaning
Conversion coatings
Test conducted to study the performance of the coated product
Impact test
Bending adhesion test
Flexibility test
Hardness test (Pencil test)
Chemical resistance test
Salt spray test
Heat resistance test
MEK (Methyl ethyl ketone) test
Coating characteristics
Factors affecting the performance of paint coating
Effect of tensions at various sections
Effect of alkali and conversion coating bath concentration
Bending adhesion test
Salt spray test
Hydrogen Evolution (Crater)
Effect of peak metal temperature in primer oven and top coat oven
Bending adhesion test
Hardness test
Impact test
MEK (Methyl ethyl ketone) test
Uses of coatings
Conclusions

Photocatalytic Coatings

Introduction
Materials
Titanium dioxide
Silicone resin
Experimental
Methylene blue test
Cigarette smoke test
Outdoor-exposure
Results
Comparison of titanium dioxide
Binder
Interior paints
Exterior paints
Conclusion

Ketonic Resins

Introduction
Aim of the present investigation
Experimental
Composition of ketonic resin
Preparation of ketonic resin
Evaluation
Effect of heat on softening point
Effect of plasticization on film properties
Effect of stoving on film properties
Results and discussion

Radiation Cure Coatings

Introduction
Curing mechanism
Raw materials for radiation cure coatings
Oligomers
Epoxy acrylates
Urethane acrylate
Polyester acrylates
Polyether acrylates
Amine modified polyether acrylates
Acrylic acrylates
Miscellaneous oligomers
Monomers
Photo initiators
Additives
Pigments
Cation curing
Powder coatings
Application areas of radiation cure coatings
Advantages and disadvantages of radiation cure coatings
Advantages
Disadvantages

Self-Healing – Coatings

Introduction
Approaches
Liquid phase healing agent
Microcapsulation
Phase separated healing agent
Hollow tubes or fibers
Three-dimensional micro vascular network
Solvent- promoted self-healing
Nanoparticles segregation
Solid phase (Heat activated)
Thermally rcmendable
Thermoplastic/thermoset blend
Cyclic oligomers
Projectile puncture
Other approaches
Quantifying healing effectiveness
Potential Application of Self healing

Stealth Coatings for Aircraft and ships

Detection techniques for an aircraft
Measuring stealth
Importance of Coatings in Stealth Technology
Additional expectations from Stealth coatings
Types of Coatings used in Stealth Technology
A. Iron Ball Paint
Carbonyl Iron
Silver-coated Cenosphere
Typical Physical Parameters of Cenospheres
Ferro fluids and non-magnetic substances
Strontium 90
Neoprene
Coatings based on Gold and Indium
Radar stealth countermeasures and limitations
Low frequency radar
IR Stealth
Stealth Coatings in Drugs
Stealth Coatings in Foods
Probable Abuses of Stealth Coatings
Futuristic Coatings
Combined Infrared and Radar Stealth

Sol Gel Coatings

Introduction
Types of Solgels
Coating process and coating equipments
Spin coating
Dip coating
Roll /gravure coating
Typical examples of uses of Sol gel coatings
Monocyclic aromatic hydrocarbon sensors
Sampling of benzene and toluene
Carbon dioxide sensor
Sol gel & nano technology
Photonic solutions and sol gel
Sol gel integrated optics
Optical Gain materials
Non linear materials
Elastomeric reinforcement strategies
Topochemistry of wood -inorganic composites

Vacuum Metallizing Coating on Plastic Automotive Components

Introduction
Vacuum Metallizing Coating on plastic components
Requirement of substrate material
Pretreatment of substrate surface
Post-Treatment
Equipment

Plastic Packaging for Paints

Introduction
Basic requirements for paint packaging
Conventional packing materials
Advantages and disadvantages of conventional packing materials
Selection of the packing materials
New generation packing materials
Water soluble plastics for packaging of water based paints
Introduction
Application for the paint Industry
Properties of water soluble plastics
Water Solubility
Sealing properties
Oil and chemical resistance
Strength and weathering resistance
Biodegradable properties
Moisture content
Static electricity/surface resistivity
Moisture permeability and Gas resistance
Advantages of water soluble plastics
Disadvantages of water soluble plastics
Different types of packaging
Polymer coated steel
Introduction
Polymer coated steel and its performance with solvents (Table 1)
Application and benefits of polymer coated steel (Table 2)
Advantages of polymer coated steel

Silicone Resin Paints

Introduction
Silicons Resin Emulsion Paints
SREP Technology
Silicone Resin Chemistry
A functional network is created in the construction material
SREP Properties
Functional facade protection retains a building’s value
Excellent protection against wetness
Dry facades prevent algae
Facades that can breathe
Long-lasting facade protection saves renovation costs
Weathering resistance
Facades keep their color
A permanently attractive facade
Simple & Fast Processing
Easy to over paint
Fast and efficient
Solvent free & ecologically more sound
Extremely stable and nonchalking
Test methods: Certified quality

The book Technology of Paints & Coatings with Formulations covers Resins (Water Borne) for Coatings, High Solids Green Coatings (Air Drying), Technology of Primer Compositions (Alkyd Resins), Acrylic Polyols Technology, Biodegradable Surface Coatings, Binders for Premium Paints, Cyclized Rubber in Surface Coatings, Coatings for Medical Application, Dacro Coating, Epoxy Resin, Extraction, Modification and Applications of CNSL/Cardanol Based Epoxy Resin, Elastomeric Poly urea coatings, Formulation of 2K Waterborne Concrete Floor Coatings, Green Coating, Herbal Coating, High Temperature Coatings Technology, Infrared Spectroscopy: Its Relevance in the Field of Surface Coating,Marine Paints & Coatings, Magnetic Paint, Nanotechnology, PU Coatings, Photo Luminescent Paints, Polyaspartics, Phenolic Resins, Paints based on Agricultural Materials, Polyester Powder Coatings, Paint Coating on Galvanized Steel in Coil Coating Line, Photocatalytic Coatings,Ketonic Resins, Radiation Cure Coatings, Self Healing Coatings, Stealth Coatings for Aircraft and ships, Sol Gel Coatings, Vacuum Metallizing Coating on Plastic Automotive Components, Plastic Packaging for Paints, Silicone Resin Paints.

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