Polyester Resin – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Sat, 01 Jun 2019 03:58:29 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Polyester Resin – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 UNSATURATED POLYESTER RESINS https://projectreports.eiriindia.org/product/unsaturated-polyester-resins/ Sat, 05 Dec 2015 09:18:13 +0000 http://projectreports.eiriindia.org/?post_type=product&p=5948 Polyester resins are unsaturated resins formed by the reaction of dibasic organic acids and polyhydric alcohols. Polyester resins are used in sheet moulding compound, bulk moulding compound and the toner of laser printers. Wall panels fabricated from polyester resins reinforced with fiberglass — so-called fiberglass reinforced plastic (FRP) — are typically used in restaurants, kitchens, restrooms and other areas that require washable low-maintenance walls.

Unsaturated polyesters are condensation polymers formed by the reaction of polyols (also known as polyhydric alcohols), organic compounds with multiple alcohol or hydroxy functional groups, with saturated or unsaturated dibasic acids. Typical polyols used are glycols such as ethylene glycol; acids used are phthalic acid and maleic acid. Water, a by-product of esterification reactions, is continuously removed, driving the reaction to completion. The use of unsaturated polyesters and additives such as styrene lowers the viscosity of the resin. The initially liquid resin is converted to a solid by cross-linking chains. This is done by creating free radicals at unsaturated bonds, which propagate in a chain reaction to other unsaturated bonds in adjacent molecules, linking them in the process. The initial free radicals are induced by adding a compound that easily decomposes into free radicals. This compound is usually and incorrectly known as the catalyst[citation needed] . Substances used are generally organic peroxides such as benzoyl peroxide or methyl ethyl ketone peroxide.

INTRODUCTION
COMPONENTS OF POLYESTER RESINS
PROPERTIES AND USES
B.I.S. SPECIFICATIONS
MARKET SURVEY
DETAILED IMPORT DATA OF POLYESTER RESIN UNSATURATED
DETAILED EXPORT DATA OF UNSATURATED POLYESTER RESIN
INDIAN EXPORTERS OF POLYESTER RESIN
PRESENT MANUFACTURERS/SUPPLIERS OF
UNSATURATED POLYESTER RESINS
UNSATURATED POLYESTER RESIN
PROCESS OF MANUFACTURE
PROCESS DETAILS
PROPERTIES OF (REINFORCED GRADE POLYESTER RESIN)
PROCESS OF MANUFACTURING OF POLYESTER RESIN (LAMINATE GRADE)
MANUFACTURING PROCESS OF POLYESTER RESIN (ELECTRICAL GRADE)
HARDENABLE UNSATURATED POLYESTER RESIN COMPOSITIONS
ANTISHRINKING UNSATURATED POLYESTER RESIN COMPOSITION
MODIFIED ACRYLIC UNSATURATED POLYESTER RESIN
FLAME-RETARDANT UNSATURATED POLYESTER RESINS
SUPPLIERS OF COMPLETE PLANT AND EQUIPMENTS
FOR UNSATURATED POLYESTER RESINS
SUPPLIERS OF RAW MATERIALS

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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]]> Powder Coating Technology Handbook https://projectreports.eiriindia.org/product/powder-coating-technology-handbook/ Fri, 09 Oct 2015 11:52:46 +0000 http://projectreports.eiriindia.org/?post_type=product&p=5787 The book Powder Coating Technology Hand Book  covers  Powder Coating, Research Overview of UV-curable Powder Coatings, UV Curable Powder Coatings, Polyester Powder Coatings, Developments in Resins for Powder Coatings , Calcium Carbonate Extenders for Powder Coating Systems  Thermally Curable Powder Coatings, Where are powder  coatings Used, Paint and Powder Application, Guideline for Powder Coating,  Powder Coating process, Plant Economics of Powder Coating, Plant Economics of Powder Coating Chamber Type, Plant Economics of Powder Coating, Paint, Epoxy, Acrylic and Polyster Basis.

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]]> The book Powder Coating Technology Hand Book  covers  Powder Coating, Research Overview of UV-curable Powder Coatings, UV Curable Powder Coatings, Polyester Powder Coatings, Developments in Resins for Powder Coatings , Calcium Carbonate Extenders for Powder Coating Systems  Thermally Curable Powder Coatings, Where are powder  coatings Used, Paint and Powder Application, Guideline for Powder Coating,  Powder Coating process, Plant Economics of Powder Coating, Plant Economics of Powder Coating Chamber Type, Plant Economics of Powder Coating, Paint, Epoxy, Acrylic and Polyster Basis.

POWDER COATING

  • Processing of Powders
  • Compounding
  • Grinding
  • Coating processes
  • Metals
  • Textiles
  • Miscellaneous Coating Techniques
  • Principal Polymers for Powder Technology
  • Uses for Powder Coated Articles
  • Manufacturing Methods of Powder Coasting
  • Dry Blend
  • Melt Mix
  • Solution
  • Application Methods
  • Fluidised Bed
  • Electrostatic Spraying
  • Friction Static Spraying
  • Electrostatic Fluidised Bed
  • Types of Powder Coatings
  • Thermoplastic Types
  • Polyvinyl chloride (PVC)
  • Polyethylene
  • Polypropylene
  • Cellulose acetate butyrate (CAB)
  • Nylon
  • Thermoplastic polyester
  • Thermosetting Types
  • Epoxy
  • Epoxy polyester hybrids
  • Polyester/Polyurethane
  • Glycidyl polyester
  • Acrylics
  • Application Line
  • Economics


RESEARCH OVERVIEW OF UV-CURABLE POWDER COATINGS

  • Monitoring The Photocuring Process
  • Prospects for Acrylic powder coatings
  • Block Thermoplastic powder coatings


UV CURABLE POWDER COATINGS

  • Introduction
  • Curing of Powder coatings by using  UV Light
  • Radiation Curing
  • Basic Difference Between Thermosetting and UV Curable Powder coatings
  • Conventional Thermosetting powder coatings
  • UV Curable powder coatings
  • Ingredients of UV Curable Powder ATINGS
  • Binder system
  • Photoinitiators
  • Pigments
  • Light stabilisers
  • UV absorbers (e.g. solid hydroxy phenyl-s triazine)
  • HALS (Hindered amine light stabilisers)
  • Combination of UV absorbers
  • Processing and Application of UV Curable powder Coatings
  • Processing
  • Application
  • UV Sources
  • Standard mercury vapour lamps
  • Lamps doped with gallium iodide
  • Lamps dropped with iron iodide
  • UV curing superior quarts laboratory system
  • Conveyor belt
  • Conveyor belt speed
  • UV curing system for R & D unit
  • UV powder printer surfacer
  • Iportant properties
  • Advantages of UV curable powder coatings over  conventional liquid UV curable coatings
  • Advantages of UV curable powder coatings
  • Limitations of UV curable powder coatings
  • Market Scenario
  • Appeal to the users


POLYESTER POWDER COATINGS

  • Introduction
  • Using bi-functional hardener
  • Co-extrusion of resins
  • Polyester Dead Matt
  • Using reactive matting agent


DEVELOPMENTS IN RESINS FOR POWDER COATINGS

  • Pipes and rebars
  • Melting and curing time scale
  • Role of particle shape and size
  • Film thickness


CALCIUM CARBONATE EXTENDERS FOR POWDER COATING SYSTEMS

  • Outline of the study
  • Experimental
  • Preparation and application
  • Test procedures
  • Results
  • Optical properties
  • Mechanical properties


THERMALFY CURABLE POWDER COATINGS

  • Introduction
  • Experimental
  • Materials
  • Methods
  • Result and discussion
  • Conclusion
  • Paramagnetic Coatings
  • Introduction
  • What is paramagnetism?
  • Relation to electron spins
  • d and f electrons
  • Curie’s law
  • Examples of paramagnets
  • Systems with minimal interactions
  • Molecular materials with a (isolated) paramagnetic center
  • Dilute systems
  • Superparamagnetics
  • Methods of production f iron-containing crystals(iron oxides) having  superparamagnetic properties
  • Wet chemical synthesis can be subcategorized into
  • Methods of application of paramagnetic coatings
  • Spray method
  • Fluidized Bed Chemical Vapur Coatings
  • Applications
  • Biomedical Engineering Device coatings
  • In EPR (Electron Paramagnetic Resonance) Spectroscopy
  • Use in pain relief compositions
  • Automotive Oem Coatings
  • Introduction
  • Resistance to High humidity
  • Resistance to continuous salt spray
  • Corrosion Evaluation Using Electrochemical Techniques
  • Natural Weathering by Sunlight
  • QUV Resistance
  • Corrosion Weathering Resistance
  • Weatherometer
  • Improvements required
  • Intensity and Distribution of Light
  • Water
  • pH


WHERE ARE POWDER COATINGS USED?

  • Powder Coatings – Multipurpose
  • Their areas of application keep expanding

PAINT AND POWDER APPLICATION

  • Improving transfer efficiency
  • Reducing solvent losses
  • Dipping
  • Electrode Position/Autode Position Dipping
  • Flow coating
  • Barrelling
  • Spraying Systems
  • Higher Efficiency Spray Guns
  • Conventional spray guns
  • HVLP spray guns
  • Air turbine systems
  • Airless spray guns
  • Air assisted airless spray guns
  • Centrifugal spray guns
  • Automatic centrifugal spray guns
  • Disc spray guns
  • Enhancement techniques
  • Electrostatic systems
  • Hot spraying
  • Powder coating
  • Corona electrostatic charging
  • Tribo charging
  • Combination charging
  • Powder belt spray guns
  • Fluidised  bed coating process
  • Powder recovery and recycle system
  • Good spray gun techniques
  • Setting up
  • Operation
  • Minimising overspray

GUIDELINE FOR POWDER COATING

  • Why Powder Coatings?
  • Introduction
  • Applications
  • Home apliances
  • Automotive Components
  • Furniture
  • Architectural
  • Electrical and Electronic Industry
  • Metal Pre-treatment
  • Solvent Cleaning
  • Advantages
  • Disadvantages
  • Vapour De-greasing
  • Advantages
  • Disadvantages
  • Emulsion Cleaning
  • Advantages
  • Disadvantages
  • Alkali Cleaning
  • De-Rusting Process
  • Advantages
  • Disadvantages
  • Chromatising
  • Trouble Shooting Guide for Powder Coating
  • Introduction


POWDER COATING PROCESS

  • Overview of Powder Coating
  • Drying and Curing

PLANT ECONOMICS OF POWDER COATING

  • Land & Building
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum

PLANT ECONOMICS OF POWDER  PAINT FOR POWDER COATING

  • Land & Building
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum

Engineers India Research Institute (EIRI) is a renowned name in the industrial world for offering technical and financial consultancy services.

EIRI services are:

Detailed Feasibility Reports
New Project Identification
Project Feasibility and Market Study
Identification of Lucrative Industrial Project Opportunities
Preparation of Project Profiles / Pre-Investment and Detailed Feasibility Studies,
Market Surveys / Studies, Market Survey Cum Detailed Techno-Economic Feasibility Reports
Project Reports in CD Roms
Identification of Plant /Process/Machinery and Equipment, Industrial General Guidance for setting up new industrial projects.

Our most up-to-date and Technologically Advanced Industrial Project Reports, categorized with respect to Financial Outlays and Sector – wise Classification are immensely useful for :

Existing Small or Medium Scale Industrialists facing competition from large houses
Young Entrepreneurs dreaming to start their own industrial enterprise
Young Graduates and Professionals wishing to begin their career
Industrialists interested in Debottlenecking  their capacities & New Product – Lines
Large Industrial Houses pursuing  Expansion, Growth and Diversification Plans

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]]> PET (POLYETHYLENE TEREPHTHALATE) RESIN https://projectreports.eiriindia.org/product/pet-polyethylene-terephthalate-resin/ Wed, 02 Apr 2014 10:51:46 +0000 http://projectreports.eiriindia.org/?post_type=product&p=1763 Poly  (ethylene terphthalate) is manufactured from  ethylene glycol and terephthalic acid or lsts ester dimethyl terephthalate upto 1961, all the Poly tethylene terephthalate was obtained from dimethyl terephthalate. Terephthalic acid of high purity was  not available  at  that  time.  Now  it  is  manufactured  in   equal quantities form both terephthalic acid and its ester.

PET  is  a  thermoplastic, polyester  formed  from  ethylene glycol  by direct esterification or by catalyzed  ester  exchange between ethylene glycol and dimethyl terephthalate.

PET Resin is used for making for PET Bottle, Jar, etc.

Project Reports Cover:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> Formal Dehyde Resin (Urea, Phenol, Melamine) https://projectreports.eiriindia.org/product/formal-dehyde-resin-urea-phenol-melamine/ Fri, 13 Dec 2013 07:24:24 +0000 http://projectreports.eiriindia.org/?post_type=product&p=413 Urea Formaladehyde Resin

Approximately 1 million metric tons of urea-formaldehyderesin are produced annually. More than 70% of this urea-formaldehyde resin is used by the forest products industry for a variety of purposes. The resin is used in the production of an adhesive for bonding particleboard (61% of the urea-formaldehyde used by the industry), mediumdensity fiberboard (27%), hardwood plywood (5%), and a laminating adhesive for bonding (7%), for example, furniture case goods, overlays to panels, and interior flush doors.

Project Report Covers:

Introduction
Uses and Applications
Properties
Market Survey with future aspects
Present Manufacturers
B.I.S. Specifications
Manufacturing Process with Formulae
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials
Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials.

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]]> UNSATURATED POLYESTER RESINS https://projectreports.eiriindia.org/product/unsaturated-polyester-resins-polymer-industry-profile/ Tue, 22 Oct 2013 05:25:03 +0000 http://projectreports.eiriindia.org/?post_type=product&p=180 Polyester resins are unsaturated resins formed by the reaction of dibasic organic acids and polyhydric alcohols. Polyester resins are used in sheet moulding compound, bulk moulding compound and the toner of laser printers. Wall panels fabricated from polyester resins reinforced with fiberglass so-called fiberglass reinforced plastic (FRP) are typically used in restaurants, kitchens, restrooms and other areas that require washable low-maintenance walls. polyesters are condensation polymers formed by the reaction of polyols (also known as polyhydric alcohols), organic compounds with multiple alcohol or hydroxy functional
groups, with saturated or unsaturated dibasic acids. Typical polyols used are glycols such as ethylene glycol; acids used are phthalic acid and maleic acid. Water, a by-product of esterification reactions, is continuously removed, driving the reaction to completion. The use of unsaturated polyesters and additives such as styrene lowers the viscosity of the resin. The initially liquid resin is converted to a solid by cross-linking chains. This is done by creating free radicals at unsaturated bonds, which propagate in a chain reaction to other unsaturated bonds in adjacent molecules, linking them in the process. The initial free radicals are induced by adding a compound that easily decomposes into free radicals. This compound is usually and incorrectly known as the catalyst[citation needed. Substances used are generally organic peroxides such as benzoyl peroxide or methyl ethyl ketone peroxide.

DETAILED FEASIBILITY REPORT COVERS:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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