PLASTIC PROCESSING INDUSTRIES TECHNOLOGY

Beginning
Injection Moulding of Thermoplastics
Reaction Injection Moulding (RIM)
Injection Moulding of Thermosets
Extrusion
Extrusion of Thermoplastics
Extrusion of Thermosets
Blow Moulding
Extrusion Blow Moulding
Injection Blow Moulding
Coating Process
Extrusion Coating
Wire Covering
Dip coating
Fluidized Bed Coating
Other Coating Processes
Rotational Moulding
Thermoforming
Calendering
Casting
Compression moulding
Transfer Moulding
Processing Reinforced Plastics
Type of Reinforcement
Processing Methods
Reinforced Thermoplastics
Reinforced Thermosets
Dough Moulding Compound (DMC)
Sheet Moulding Compound (SMC)
Moulding Processes
Open Mould Process
Hand Lay up
Spray up
Filament Winding
Intermediate Process
Cold Press Moulding
Resin Injection
Pultrusion
Heated Mould Process
Pre-form Moulding
Sheet Moulding Compounds (SMC)
Dough Moulding Compounds (DMC)
Lamination of plastics
Fabrication and Decorating of Plastics
Introduction
Machining of Plastics
Assembly Methods
Adhesive Bounding
Welding of Plastics
Hot Gas Welding
Ultrasonic Welding
Friction Welding
High Frequency Welding
Hot Plate Welding
Induction Welding
Mechanical Joints
Decorating Plastics
Integral Colouring
In-mould Transfers
Post Moulding Techniques
Painting
Hot Stamping
Metallic Coatings
Electroplating
Vacuum Metallizing
Printing

NON-WOVEN PP FABRICS IN HYGIENE, HEALTHCARE, MEDICAL AND MEDICARE

The non-wovens industry
Today’s non wovens
Major production methods
How non wovens are made and used
Summary of processes
Web bonding
Fabric finishing
Coverting
End product converting
User acceptance of non wovens
Medical and surgical disposables protect healthcare workers and patients
Hygiene related products medical market
Advantages
Hygiene market
Applications
Advantages
Medical products
Medical products Type of non wovens
Medical usage in the USA
Medical products
Surgical and medical products
Surgical products
Continuous innovation in absorbent, hygiene products
Absorbent hygiene products
Personal care and hygiene products
Healthcare products
Wrap up

POLYETHYLENE GREENHOUSES

Plastics in Agribusiness
Polyethylene Greenhouse
Specific Benefits of Polyhouses
Benefits of Plastic Greenhouses
Types of Polyethylene Greenhouses
classification based on material
Green Houses & Large Tunnels
Benefits
Manufacturing Process
Distribution Pattern of PE Greenhouses
For achieving a higher market penetration of PE Greenhouses

NEW TRENDS IN PLASTICS PACKAGING

Introduction
Flexible packaging
Thrust areas
Breathable films
Multipurpose FFS machinery
Hayssen Snack food packaging systems
Aseptic packaging
Aseptic filling operation
Factors of importance
Aseptic transfer
Internal storage transport and handling
Bulk aseptic packaging Filter
Automatic filling
Multilayer barrier PET bottles
Blow moulded industrial packaging
Some new trends in blow moulding
Blow moulding foam technology (BFT)
Thin gauge form fill seal machines
Packaging for electrostatic discharge protection
Miscellaneous
Some typical speciality additives in polymers for packaging applications
Biodegradable plastics (films)
Recycling of tetrapack waste
Wrap-up

NYLON MONOFILAMENTS

Introduction
Product Description and Uses
Manufacturing Process
Plant and Machinery

PLASTIC BATTERIES

Two Plastic Batteries

PACKAGING OF EDIBLE OIL AND FAT

Composition off Edible Oil and Fat
Spoilage Factors
Distribution Pattern
Packaging Systems/Types of Pack
Critical Parameters
Package Types
Tinplate Containers
Glass Bottles
Semi Rigid Containers
HDPE (High Density Polyethylene) Containers
PET (Polyethylene Terephthalate) Bottles
PVC (Poly Vinyl Chloride) Bottles
Other Semi-Rigid Packs
Flexible Plastic Pouches
Analysis of Needs and Shifts
Structures and Critical Polymers
Structures
Critical Polymers
Closer Look
Flexible Plastics as Economical Media
Flexible Plastics as Effective Solid Waste Reducing Media
Indian Standards for Packaging of Edible oil vanaspati and Ghee
Legislations

PVC HIGHLY FILLED TILES

Introduction
Product Description and Properties
uses and Application
Manufacturing Process

PLASTIC CORRUGATED PIPES

Introduction
Product Description and Properties
Uses and Applications
Manufacturing Process
Blow Moulding
Vacuum Forming
Raw Materials
Plant and Machinery

PVC HOUSE WITH BRAIDED REINFORCEMENT

Introduction
Product Description and Properties
Uses and Applications
Manufacturing Process
Plant and Machinery

RECYCLING OF PLASTICS (HDPE/PP/LDPE/LLDPE/ABS etc.)

Introduction
Collection of waste
Separation
Float Sink Separation
Froth Floatation Separation
Process of Plastic Wastes Recycling
Material Recycling of Homogeneous Plastics Wastes
Raw materials
Compatibilization of incompatible Polymers
Chemical Recyclng
Pyrolysis
Union Carbide Chemicals & Fuels
Tolyo Gas Co. High Grade Coke
Sekisui Chemical Co.Charcoal
Osaka University Gasoline

Osaka City Institute of Hygiene Combustible Gases
Chemical Decomposition of Plastic Wastes by Hydrolysis, Hydrocracking and Other Processes
Energy Recovery from Plastic Wastes
Incineration
Suitable Wastes for Incineration Treatment
Factors Affecting Incineration
Types of Hazardous Waste Incinerators
Products of Incineration
Air Pollution Control During Incineration
Sources of Chlorine and Dioxin Emission
Ash Contents
Landfill Gas and Flammability
Landfill Gas and the Greenhuse Effect
Asphyxiation Toxicity and Odour
Degradable Plastics
Factors Affecting Plastics Degradation
Plastic Modified for Degradation

PET PREFORM AND BOTTLE BLOWING

PET  Container Applications
Popular Applications
Manufacturing Processes
Quality Requirements
Single Stage Process
Two Stage Process
Two Stage System Injection Moulding Machine
Machines to give
Dehumidification
Chillers
High pressure compressor
Blowing Station Fully Automatic machines
How are the physical properties of PET improved by stretching?
International trends
Indian Scene
Future Scene Expected
The Future is Big and Good
PET Resin Industry  Structure

REVERSE PRINTED LDPE EXTRUSION COATING ON 2 SIDES OF HDPE WOVEN SACKS

Plastics for Entrepreneurs
Extrusion coating on woven sacks for entrepreneurs
Extrusion coating
Low density polyethylene resin
India Low Density Polyethylene Extrusion Coating in India
Polyethylene extrusion coating for entrepreneurs
Manufacturing process
Established end uses
Case study

REFRIGERATOR INNER DOORS AND LINERS

Introduction
Product Description and properties
Uses and Applications
Manufacturing Process
Raw Materials
Plant and Machienry
Project Cost

ROLL -O-MATIC BAG AND IN LINE PRINTING

Introduction
Product Description and Properties
Uses and Applications
Manufacturing process
Raw Materials
Plant and Machinery

PET RECYCLING

Virgin PET
PET Synthesis
Virgin PET thermal transitions and  crystallisation
PET applications and processing
Extrusion
Extrusion moulding
Extrusion to produce foam
Injection moulding
Blow moulding
Recycled PET
Contamination
Acid producing contaminants
Water
Colouring contaiminants
Acetaldehyde
Other contaminants
POSTC PET  conventional recycling processes
Chemical recycling
Mechanical recycling
Contaminants removal
Drying
Melt processing
Increasing recycled PET intrinsic viscosity
Reprocessing under vacuum
Stabilizers
Solid state polymerisation
Chain extension
Chain extension process
End groups effect
Cross linking reaction
Chain extenders
Chain extension process experimental variables
Chain extension process equipment
Reactive extrusion process
Single screw extruder
Twin screw extruder
Stability of reactive extrusion system
The effect of chain extension on PET crystallinity and thermal transitions
Thermal Transitions and Crystallinity
Multiple melting peaks phenomena
ISBM process
Preform moulding
Bottle stretch blow moulding
ISBM of RER-PET
Bottle physical properties
Orientation and conformation of molecules of PET bottle
Trans Gaucheconformational changes
Dichrostsm

SYNTHETIC PAPERS

Some Successful End uses
Features of synthetics (PP) paper
Finishing and fabrication of products using synthetic paper
Binding
Lamination
Folding
Perforation
Adhesives
Other end uses packaging
In mould labeling
Disposal of (PP) synthetic paper
In-Mould Labelling
Recyling
Environmentally Friendly
stationery Paper
Adhesives
A Wrap up

STRUCTURAL FOAM MOULDING

Introduction
Product Description and Properties
Uses and Applications
Manufacturing Process

TECHNOLOGY FOR MANUFACTURING ORIENTED PVC-O PIPES

Full Dry system
Quick Diameter Change
Higher Degree of  Orientation
Heating Equipment
Internal Scket
Flexibility
Low Learning Curve
Conclusion
Benefits to instailer of Oriented PVC (PVC-O) Pipes
Benefits to user of Oriented PVC (PVC-O) Pipes

WOOD PLASTIC COMPOSITES

Thermoplastics Materials and Wood Filler
Processing
Applications for WPCa
Decking
Window and Door Profiles
Automotive Applications
Conclusion

PLANT ECONOMICS OF ACRYLIC BATH TUB AND SHOWER TRAY

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF  HDPE, PVC & CPVC PIPES AND FITTINGS

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF PET  PREFORM AND PET JARS (CAP-20 LTRS)

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF PLASTIC GRANULES FROM WASTE

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF PLASTIC MOULDED UNIT (CHAIR, TABLES & VEGETABLE TRAYS)

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF PLASTIC WATER STORAGE TANKS

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF PYROLYSIS PLANT FROM PLASTIC & RUBBER

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF THERMOCOLE BASED DISOSABLE PLATES, CUPS AND GLASSES

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF UPVC DOORS AND WINDOWS PROFILES

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF BIODEGRADABLE/COMPOSTABLE PLASTICS

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

The post Complete Technology Book of Plastic Processing and Recycling of Plastics with Project Profiles appeared first on EIRI - eBooks and Project Reports.

Principle of Operation of Solar Energy
Governing principles of Solar Energy
Solar Irradiance
Solar Constant
Solar Window
Solar Spectrum
Solar Insolation
Average Daily Solar Radiation
Peak Sun Hours
Hourly Solar Radiation data for each month of a typical year
Direct and Diffuse Solar Radiation
Advantages and Limitations of Solar Energy
Advantages
Limitations
Solar Receiver Technologies
Flat Plate Arrays
Tracking Arrays
Concentrator Arrays
Solar Photovoltaic Technologies
Crystalline Technology
Mono-Crystalline Silicon
Multi Crystalline Silicon
Thin Film Technology
Amorphous Silicon Thin Film Technology
Cadmium Telluride Thin Film Technology
Concentrated Photovoltaic Technology
Solar Thermal Technologies
Parabolic Trough
Concentrating Linear Fresnel Reflectors
Dish Stirling
Solar Chimney
Solar Power Tower
Applications of Solar Energy
Solar Photovoltaic Applications
Solar home lighting system
Solar water pumping system
Solar Power Plants
Solar Thermal Applications
Solar Water Heating Systems

MATERIALS FOR SOLAR ENERGY

Photovoltaics and Photovoltaic Cells
Types of PV cell materials
Crystalline Materials
Single crystal silicon
Polycrystalline silicon
Gallium Arsenide (GaAs)
Thin Film Materials
Amorphous Silicon (a-Si)
Cadmium Telluride (CdTe)
Copper Indium Diselenide (CulnSe or CIS)

SOLAR CELL MANUFACTURING TECHNOLOGY

Raw Materials
The Manufacturing Process
Purifying the silicon
Making single crystal silicon
Making silicon wafers
Doping
Placing elctrical contacts
The anti reflective coating
Encapsulating the cell
Quality Control
Equipment for Solar Cell Production
Koyo Thermo Systems furnace model 206
Conveyor furnaces for doping of solar cells using doping paste

TECHNICAL SPECIFICATIONS OF SOLAR PRODUCTS

Definition
Duty Cycle
PV module
Battery
Electronics
Lamp
Electronic Protections
Indicators
Warranty/Guarantee
Operation and Maintenance Manual
Solar Home Lighting System
Duty Cycle
Model-1 (1 Light)
Model-2 (2 Lights)
Model-3 (2 lights and 1 fan)
Model-4 (4 lights)
PV Model (s)
Battery
Lamps
Electronics
DC Fan
Electronic Protections
Mechanical Components
Other Features
Solar Street Lighting System
Definition
Duty Cycle
PV Module(s)
Battery
Lamp
Electronics
Electronic Protections
Mechanical Hardware
Other Features

SOLAR LANTERN

Solar Lantern
Introduction
Market
Manufacturing Process
Production Capacity per annum
Financial Aspects
Fixed Aspects
Fixed Capital
Land and building
Machinery & Equipments
Working capital
Raw materials
Utilities
Other contingent expenses per month
Total Capital Investment
Turnover per annum
Financial Aspects
Fixed Capital
Land and Building
Machinery & Equipments
Working Capital
Raw Materials
Utilities
Other contingent expenses per month
Total Capital Investment
Turnover per annum

LED BASED SOLAR LANTERN

Introduction
Market
Financial Aspects
Fixed Capital
Land and Building
Machinery & Equipments
Working capital
Raw Materials
Utilities
Total Capital Investment

SOLAR COOLER

Introduction
Market Potential
Process of Manufacture
Financial Aspects
Fixed Capital
Land and building
Machinery and equipment
Raw Materials
utilities (Per Month)

SOLAR LIGHT SYSTEMS

Introduction
Market Potential
Process of Manufacture
Major Components
Brief description of assembly process
Production Capacity Per Annum
Financial Aspects
Fixed Capital
Land and Building
Machinery and Equipment
Working Capital per Month
Raw material
Utilities and Power
Total Capital Investment
Ternover per Annum

PROJECT PROFILE ON SOLAR ITEMS (SOLAR LED LANTERN, SOLAR LED STREET LIGHT, SOLAR CPL INVERTER AND SOLAR CFL STREET LIGHT)

Introduction
Market and Demand Aspects
Process of Manufacture
Plant capacity per annum
Quantity
Quality Control and Standards
Financial Aspects
Fixed Capital
Machinery and Equipments
Raw Material Required (per month)

PROJECT REPORT ON SOLAR PHOTOVOLTAIC SYSTEMS

Introduction
Manufacturing Process
Solar Arrays or Panels
Plant Economics
Basis
Land and Building
Plant and Machinery
Working capital requirement/month
Raw materials
Salary and wages/month
Utilities and overheads
Total capital investment
Turn over/annum

TECHNOLOGY OF SOLAR ELECTRICAL PANELS

Introduction
Uses and Application
Useful details/process for solar electrical panels
Plant Economics
Land and Building
Plant and Machinery
Working Capital Requirement/Month
Raw Materials
Salary and wages/Month
Utilities and Overheads
Total Working Capital/Month
Total Capital Investment
Turn over/annum

SOLAR POWER PLANT

Introduction
Land & building
Plant & machinery
Working capital requirement/month
Raw Materials
Total capital investment
Turn over/annum

PROJECT REPORT ON PHOTO VOLTAIC PANEL PRODUCTION LINE 8 MW TO 30 MW

PV Modules
The PV Module Production Process
Work Time
The Components
Technical Data Require
Exclusion
Exclusion From Equipments
Fully Automatic Laminator
Specifications
Semi-automatic laminator
Financial Data

SOLAR POWER PACKS

Introduction
Technical Details & System Specifications
Load Calculation
Technical Details of Power Pack
Technical Details of Solar Panel
Technical Details of Battery bank
Technical Detqails of Charge Controller Unit
Technical Details of Inverter
Technical Details of Panel Mounting Structure & Accessories
Constructive Characteristics of Solar panel
Civil Work
Bill of Material
Financial Aspects
Project Cost

PROJECT REPORT ON GRID INTERACTIVE ROOF TOP SOLAR PHOTOVOLTAIC POWER PLANT

Salient features
Location
Area for SPV Plant
SPV Power Plant
Technical details of a SPV Module
Mounting Arrangement
Inverter/Power Conditioning Unit (PCU)
Grid Connection Details
Annual Energy Generation
Introduction
Functional Description of SPV Power System
Inverter
Protection and Controls
Integration of PV Power with Grid
Metering Scheme
Power Quality requirements
DC Injection into the grid
Hamonics on AC side
Voltage Unbalance
Voltage Fluctuations
Communication Interface
Implementation of work

SOLAR PRODUCTS TECHNOLOGY

Solar energy
Solar cookers
Solar dryers
Solar water heater
Solar photovoltaic systems
Briquetting of biomass and improved cook stove
Anaerobic digestion
Box type solar cooker
features
Specifications
Overall Dimensions
Uses
Double Reflector Box Type Solar Cooker
Features
Specifications
Overall Dimensions
Uses
Box Type Community Solar Cooker
Specifications
Uses
Solar Baking Unit
Features
Specifications
Overall Dimensions
Uses
Community Solar Cooker
Features
Specifications
Uses
Solar Parabolic Cooker
Features
Specifications
Uses
Domestic Solar Dryer
Features
Specifications
Uses
Portable Farm Solar Dryer
Features
Specifications
Forced Circulation Solar Dryer
Specifications
Natural Convection Solar Tunnel Dryer
Features
Specifications
Uses
Solar Cabinet Dryer
Features
Specifications
Uses
Packed Bed Solar Air heater
Features
Specifications
uses
Multi rack Variable Inclination Solar Dryer
Features
Specifications
Uses
Step Type Solar Cocoon Stifier
Features
Specifications
Uses
Low cost solar water heater
Features
Specifications
Uses
Solar Water heater
First Things First
Solar Water heater Basics
Types of Solar Water heaters
Active Systems
Open Loop Active Systems
Closed Loop Active Systems
Pumps in Active Systems
Passive Systems
Specifications
Uses
Solar Basin Still
Specifications
uses
Solar Photovoltaic Refrigerator
Features
Specifications
Uses
Solar lantern
Features
Specifications
Uses
Solar street light
Features
Specifications
Uses
Solar Pump
Features
Specifications
Uses
Solar Tracking Device
Features
Specifications
Uses
Electronic temperature controller
Features
Specifications
Uses
Bio Gas Plant
Features
Packed bed Solar Air heater
Features

TECHNOLOGY OF SOLAR WATER HEATER

Introduction
Types of solar water heaters
Direct systems (open loop)
Photovoltaic operated systems
Indirect systems (closed loop)
Drainback systems
Thermosiphon systems
Integral collectors storage systems (Batch heaters)
New development systems
Solar boosting panel
Low flow systems
Benefits of solar water heaters
Flat plate collector
Covers
Absorbers
Insulation
Vents and Pipes
Main Components of Active Solar Water heating System
Materials for fabrication of an active solar water heater
Fabrication of the Active Solar Water heater

TECHNOLOGY OF SOLAR COLLECTOR

Introduction
Types of solar collectors
Flat plate collectors
Liquid collectors
Air collectors
Evacuated tube collectors
Concentrating collectors
Materials for collector components
Absorber materials
Absorber coating
Glazing
Casing
Seals
Absorber insulaton
Materials for heat management and storage
Pipes and connection
Storage vessels
Control system
Freeze protection
Non aqueous solutions
Silicon fluids
Hydrocarbon oils
Aqueous solutions
Glycol water antifreeze
Distilled water

SOLAR COOLING TECHNOLOGY

Solar Electrical Cooling
Photovoltaic Devices
Solar Electric Cooling
Solar Thermal Cooling
Open Sorption Cycle Solar Cooling
Liquid Desiccant System
Solid Desiccant System
Desiccant Solar Cooling System
Closed Sorption Cycle
Solar Cooling
Absorption Cycle
Absorption Cycle Solar Cooling
Adsorption Cycle Solar Cooling
Energy Storage
Solar Radiation Cooling
Thermo Mechanical Solar Cooling
Steam Ejector Cycle
Solar Combined Power/Cooling
Comparison of Various Solar Cooling Technologies
Research Needs

SOLAR REFRIGERATION TECHNOLOGY

Introduction
Benefits of a solar powered refrigerator
Operation of the Refrigeration System
Technology Details
Optimizing the Performance of they system
Forms of Energy Transfer
Operating principles of the system
Absorption
Adsorption

SOLAR AMMONIA ABSORPTION REFRIGERATOR (SAAR)

Design Mission Statement
Project Design Concepts
Project Parameters
Market Research
Principles of Refrigeration
Four State Refrigeration Cycle
Primary Refrigeration Processes
Vapor Compression Systems
Continuous Absorption Systems
Intermittent Absorption Systems
Double Intermittent Absorption Systems
Refrigeration process Decision Matrix
Vapor Compression Systems
Continuous Absorption Systems
Intermittent Absorption Systems
Double Intermittent Absorption Systems
Absorption vs. Adsorption
Absorbent and Refrigerant Working Pairs
Water & Ammonia
Lithium Bromide & Water
Carbon & Methanol
Calcium Chloride & Ammonia
R-717 Ammonia NH3 CAS Number 7664-41-7 UN1005
Molecular Weight 17.03 g/mol
Critical point
Miscellaneous
Liquid phase
Gaseous phase
Material compatibility
Metals
Plastics
Calcium Chloride CaCl2
CaCl2 and NH3 Calculations
Adsorption/Generator Container
Adsorption/Generator Container Calculations
Solar Adsorption/Generator Interaction
Scheffler reflective heating
Fresnel Solar concentrator
Alternative heating
Natural Ambient Cool of Night

SOLAR DRYING TECHNOLOGY

Advantages of solar drying
Processes During Sun Drying
Processes during solar drying
Classification of solar Dryers
Passive solar dryers
Tent dryers
Box dryers
Seesaw dryer
Cabinet solar dryers
Active solar cabinet dryers
Active ventilated cabinet solar dryers
Cabinet dryers with backup heating
Natural convection dryer with additional biomass back up heater
Hybrid IAE type solarbiomass dryer
Greenhuse dryers
Natural convection greenhouse dryer
Greenhouse dryer with forced ventilation
Continuous production greenhouse drying
Tunnel dryers
In-house dryer

SOLAR DRYING TECHNOLOGY FOR FOOD

Introduction
The drying process
Drying Grains
Design variations
Solar dryer types
Active Dryers
Passive Dryers
Direct Dryers
Solar Dryer Applications
Equipment Materials Needed
Skilled needed to build operate and maintain
Cost/economics
Comparing the alternatives
Fossil fuel dryers versus solar dryers
Advantages of solar dryers
Disadvantages of solar dryers

SOLAR DISTILLATION TECHNOLOGIES

Introduction
Solar still
Methodoloty of solar distillation
Design
Design parameter
Climatic Parameters
Design Parameters
Operational Parameters
Working process
Advantages
Future scope

SOLAR ELECTRIC TRACTORS

Photovoltaics
Solar Panels
How solar powered Machines work
Advantages and Disadvantages of Solar Powered Electric tractors
Power Usage
Solar Powered Tractors used Today

TECHNOLOGY OF SOLAR HOME SYSTEM

SHS electrical components
Solar Panel
Charge Controller
Battery
Loads
Balance of system components
SHS Design
Solar Resource
Solar panel sizing
Battery sizing

TECHNOLOGY OF SOLAR DISH ENGINE

System Description
Concentrators
Receivers
Engines
Stirling Cycle
Brayton Cycle
Ancillary Equipment
Alternator
Cooling System
Controls

SOLAR NANO TECHNOLOGY

Introduction
Nanotechnology boosts solar cells performance
Escape route
Improving the Efficiency of Solar Cells by Using Semiconductor Quantum Dots (QD)
Nanotechnology improve the solar cell
Cost reduction by nano technology
Application of nanotechnology use solar cell

The post Technology of Solar PV Panels, Energy, Cells, Lantern, Cooler, Light System, CFL Inverter, Photovoltaic System, Power Plant, Water Heater, Collector, Solar Cooling, Refrigeration, Solar Drying, Tractor, Home System, Dish Engine, Nanotechnology And Other Solar Products Manufacturing appeared first on EIRI - eBooks and Project Reports.

Introduction
Properties of Good Quality Hair Oil with Vitamin-E,
Lanolin and Protein
Uses and Applications
B.I.S. Specification
Government Regulation
Market Status
Raw Materials Require and its Availability
Hair Oil With Vitamin-E, Lanolin and Protein
Formulation
Manufacturing Process
Process Flowsheet for Manufacturing of Hair Oil with
Vitamin-E, Lanolin and Protein
Plant & Machineries Require
Project Financial Analysis

Herbal Hair Vitaliser (Anti-Dandruff)

Introduction
Properties of A Good Quality Anti-Dandruff Hair
Vitaliser
Uses and Applications
B. I. S. Specification
Government Regulation
Raw Materials Require & its Availability
Anti-Dandruff Hair Vitaliser
Formulation
Manufacturing Process
Plant & Machineries Requirement

Ayurvedic Hair Oil (Like Banphool)

Introduction
Properties of Good Quality Ayurvedic Hair Oil
(Like Banphool Oil)
Uses and Applications
B. I. S. Specification
Government Regulations
Raw Materials Require and its Availability
Ayurvedic Hair Oil (Banphool type)
Formulation 1
Formulation 2
Manufacturing Process

Herbal Amla Hair Oil

Introduction
Properties of Vegetable Oils used in the
Preparations of Herbal Amla Hair Oil
Properties of Light Liquid Paraffin Oils
Properties of Good Quality Herbal Amla Hair Oil
Uses and Applications
B.I.S Specification
Government Regulation
Market Status
Amla
Formulation of Herbal Amla Hair Oil
Manufacturing process
Plant & Machineries Require
Availability of Raw Materials
Project Financial Analysis

Hair Styling Gel

Introduction
Properties of Good Quality Hair Styling Gel
Uses and Applications
B. I. S. Specification
Government Regulation
Raw Materials Requirement and its Availability
Hair Styling Gels
Formulations -1
Formulation -2
Manufacturing Process
Plant & Machineries Require
Project Financial Analysis

Herbal Brahmi Amla Hair Oil

Introduction
Properties of Good Quality Herbal Brahmi Amla Hair Oils
Uses and Applications
B.I.S. Specification
Government Regulation
Market Status
Amla
Brahmi
Herbal Brahmi Amla Hair Oil
Formulation
Manufacturing Process
Process Flowsheet For Manufacturing of Herbal Brahmi
Amla Hair Oil

Afro Products

Introduction
Hair Structures
Skin Characteristics
Hair Products
Relaxing and Restyling Products
Hair Pomades and Grooming Aids
Skin Products
Raw Material Selection—Factors for Consideration
Emulsification Systems
General Practical Considerations

Hair Oils & Hair Lotions

Hair Oils & Hair Lotions
Herbal Hair Oils
Herbal Hair Oil Extract
Efficacy of Herbal Hair Oils
Typical Formulation & Procedures for Hair Oil
Addition of scents
Colouring Hair Oils
Packaging
Herbal Hair Dyes
Henna Hair Dye
Procedure
Saffron Hair Dye
Walnut Hair Dye
Important Details for Setting up
Regulatory Provisions Relating to Manufacture of Cosmetics
Requirements of Factory Premises for Manufacture of Cosmetics

Related Suppliers Addresses

The post E-Book Formulations on Herbal Hair Oils & Hair Lotions, Herbal Hair Vitalizer, Hair Styling Gel And Afro Products appeared first on EIRI - eBooks and Project Reports.

MAIZE & BY-PRODUCTS PROCESSING PLANT
Starches /Dextrose Monohydrate /
Malto Dextrine Powder / Corn Gluten Meal (60%) / Sorbitol.

The processed food industry is mainly unorganized with 75% of the processing units belonging to the unorganized category, the organized category though small, is growing fast. The food production is expected to double in the next 10 years and the consumption of value-added food products is expected to grow at a much faster pace. The share and growth of value-added products is likely to be higher going forward as companies in the processing sector opt for higher margin products on ample supply of raw materials used for starch for food additives.

The Indian organized starch industry has an estimated size of around Rs 3,500 crore. The Indian starch Industry is predominantly based on corn, with negligible usage of wheat. Out of more than 1,000 downstream applications of starch, 40 have been commercialized in India. With companies globally focusing on innovations in their product portfolio through R&D, the demand for starch sweeteners and other derivatives has picked up in a number of industries in India as well as in the international markets. During the period 2011-12, the Indian starch industry grew at a CAGR of 21.8%; while starch demand grows at around 5% per annum.

Gujarat with a strong agricultural base, 3.6 million hectares of irrigated land and well developed agro research capabilities is well positioned to drive the growth of food processing industry. Gujarat offers a large number of incentives to set up food processing units. Hassle-free policies such as single window clearance, a strong agricultural marketing network with over 200 Agriculture Produce Marketing Committees (APMCs) and over 110 cold storages are some of the enablers that have facilitated the rapid growth of this industry. The state also provides financial incentives by offering interest subsidies to agro-industrial units and air & sea freight subsidies for agro exports.

Starches, modified starches and their application find great relevance in the rapidly developing and growing Indian food processing industry. The demand is likely to grow in coming years with already established mega food parks and upcoming projects in India. To tap opportunities in this industry, Anil Ltd has formed SPV for setting up Gujarat’s first mega food park. In the first quarter of 2011-12, Ministry of Food Processing Industries (MoFPI), Government of India, allotted the project of establishing mega food park at Savli near Vadodara to this SPV.

Starch and Glucose are reserved cargohydrates of plants  and are therefore widely distributed in their crude from. They can be found  in  almost all fruits, vegetables and crons.  There  is  no definite information as to how they were initially obtained . But different countries are known to be using different  agricultural sources  for  production of starch. While Japan and  thr  Europan countries  produce  starch  from  potatoes,  Amerada  from  corn, countries  like  Thailand,  and  Brazil  are  understood  to   be producing  starch  mainly  from tapioca. In the  case  of  India, starch is being produced form Maze as well as tapioca. While  the units  producing starch from maize are concentrated in the  large sector,  the units producing starch from tapioca are by ad  large concentrated in the small scale sector.

Commercially glucose is produced from starch only and these two products are generally made in the same unit side by side.

The  objective  of this article is to discuss  the  present status,  imports, exports and also the future prospects for  both starch as well as liquid glucose.

Why to Buy this Report:
•    This detailed research report helps you get a detailed picture of the MAIZE & BY-PRODUCTS PROCESSING PLANT Starches /Dextrose Monohydrate/Malto Dextrine Powder / Corn Gluten Meal (60%) / Sorbitol. industry by providing overview of the industry along with the market structure, classification and technology details with complete latest cost economics and profitability analysis.
•    The report provides market analysis covering major growth driving factors for the industry and latest market trends in the industry
•    This report helps to understand the present status of the allow wheels industry by elucidating a comprehensive market with future demand and supply analysis and scrutiny of the demand supply situation with technology details to start and setup the industry.
•    The report provides forecasts of key parameters which helps to anticipate the industry performance
Our Approach:
•    Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.
•    The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players
•    We use reliable sources of information and databases. And information from such sources  is processed by us and included in the report
•    EIRI have experienced technologists with its team to provide you the all genuine data.

MAIZE & BY-PRODUCTS PROCESSING PLANT Starches /Dextrose Monohydrate /
Malto Dextrine Powder / Corn Gluten Meal (60%) / Sorbitol.

[EIRI/EDPR/1421] J.C. 197

CONTENTS

INTRODUCTION
Starch Industry in India
Byproducts from Maize
1.0 Starches
1.1 Natural Starches
1.1 Natural Starches
1.2 Tapioca
1.3 Cereal Starches
1.4 Raw Materials
1.4.1 Maize
1.4.2 Sorghum Grains
1.4.3 Bajra
1.4.4 Small millets
1.4.5 Wheat
1.4.6 Chemicals
1.4.7 Tamarind Seed
PRODUCT DESCRIPTION AND USE
2.1:Product Description :
SIZE OF STARCH GRANULES:
SPECIFICATION OF STARCH
2.2  USES OF STARCH:
a)       Textile Industry:
b)       Food Industry:
c)       Paper Industry :
d)    Pharmaceutical Industry :
e)    Manufacture of glucose and dextrose by hydrolysis :
f)     Manufacture of modified starches ,such as:
g)    Miscellaneous other uses :
2.2.2   In addition to these uses, by products of starch are  also obtained during the wet     milling of maize.
a)      Concentrated steep liquor :
b)       Germ oil and Germ and cake :
c)       Gluten :
ECONOMIC SIZE UNIT AND PRODUCTION PATTERN
PHASED PRODUCTION PROGRAMME
Uses of Dextrose :-
PROPERTIES
PROPERTIES OF STARCH
Physical Properties
CHEMICAL PROPERTIES
Starch gives a characteristic blue color with iodine.
MARKET SURVEY
Growth in processed food industry vis-a-vis starch industry
All India Area, Production and Yield of Maize along with coverage under Irrigation from 2002 to 2012
Area, Production and Yield of Maize during 2009-11 in Major Producing States along with      coverage under Irrigation
SUPPLY & DEMAND: MAIZE FROM 2010 TO 2014
Lower cereal production and stocks from last month while trade forecast raised
Cereal Production, Utilization and Stocks from 2002 to 2013
World cereal production in 2012 falls
Total cereal utilization in 2012/13 down slightly from 2011/12
Falling wheat and coarse grain inventories against rising rice stocks till 2013
World trade to shrink in 2012/13 despite some upward adjustments since November
Starch and Glucose Industry in India;
Present status:
Production Installed capacity and capacity Utilization of Starch:
Percentage share of end-uses industry in the total demand of starch
FUTURE PROSPECTS OF LIQUID GLUCOSE
DRUGS AND PHARMACEUTICALS
Growth rates
CONCLUDING OBSERVATIONS:
Maize: International Market Profile
Origins and Varieties
Highlights:
Utilization pattern of maize
Starch industry: an overview
Global starch market
Indian starch industry
Key positives
Key risks and concerns
Outlook and valuation
MANUFACTURERS AND SUPPLIERS
STARCH
LIQUID GLUCOSE
LIST OF MANUFACTURERS OF RAW MATERIAL-DEXTROSE
SPECIFICATION
REQUIREMENT FOR MAIZE, TAPIOCA & ARROW ROOT STARCHES, EDIBLE GRADE
TABLE III REQUIREMENTS FOR MAIZE AND TAPIOCA STARCHES FOR USE INCOTTON     TEXTILE INDUSTRY
REQUIREMENTS OF TAMARIND STARCH FOR USEIN COTTON TEXTILE AND JUTE     INDUSTRIES
INDIAN STANDARDS
MANUFACTURES OF STARCH AND ALLIED PRODUCTS
Maize Starch
TAPIOCA STARCH
AMYLOSE MOLECULE OF STARCH
AMYLOPECTIN MOLECULE
PROCESS DESCRIPTION
5.1 CLEANING AND SOAKING
5.2 STEEP LIQUOR CONCENTRATION
5.3 CRUDE GEM OIL RECOVERY
5.4 FIBRE SEPARATION
5.5 GLUTEN SEPARATION AND CONCENTRATION
5.6 MIXED FEED PROCESSING
5.7 STARCH WASHING DEWATERING AND DRYING
PROCESS FLOW DIAGRAM FOR THE MFG. OF STARCH
RAW MATERIALS AND UTILITIES
RAW MATERIALS
a)  CORN:
b)  CLASSES :
i)  YELLOW CORN :
ii)  MIXED CORN :
SPECIAL GRADES FOR CORN:
A)  FLINT CORN :
B)  FLINT AND DENT CORN :
C)  WEEVILY CORN :
Maize processing process sheet
MANUFACTURE OF DEXTROSE MONOHYDRATE AND DEXTROSE ANHYDROUS
DEXTROSE MANUFACTURE
MANUFACTURING DIAGRAM OF ANHYDROUS DEXTROSE
Maize starch and allied products and their applications
Maize Starch
Applications
Maltodextrin
Dextrose Monohydrate
Maize gluten
Maize germ
Applications
Sorbitol
Applications:
Cosmetics:
Food Industry
Pharmaceutical Industry:
Tobacco Industry:
Textile Industry:
Paper Industry:
Paint Industry:
Turnkey Consultant for settingup Maize Processing Unit
List of some starch processing industries
Complete Plant and Machinery Suppliers for Starch (Maize)
SUPPLIERS OF RAW MATERIALS
Hydrochloric Acid
Sulphuric Acid
Soda Ash
Caustic Soda
Activated Carbon
SUPPLIERS OF PLANT & MACHINERY
Starch Making Plant And Equipments
Boiler
Tanks
Heat Exchanger
Centrifuges
Tray Drier
Disintegrators
Pulveriser/Grinder
Industrial ETP plant manufacture/supplier
IMPLEMENTATION SCHEDULE
Project implementation will take a period of 12 months.
LIST OF FOOD AND AGRO PROCESSING CONSULTANTS
MANUAL ON STANDARDS OF MAIZE
1. Important Parameters Responsible For Quality
1.1 Following Parameters are important in determination of quality of Maize
1.2 Following Safety parameters are important:
1.3 Parameters by which grades of Maize are differentiated:
2. Standards Applicable For Purchases By Food Corporation Of India (FCI).
2.1 The main objectives of the FCI are
SCHEDULE OF SPECIFICATIONS
DEFINITIONS:
3. Standards Applicable For Storage Of Maize
3.1.1 Standards of Central Warehousing Corporation
4. Standards Applicable For Domestic Market
4.1 The Prevention Of Food Adulteration Act, 1954 (Pfa Standards)
4.1.1. Quality Parameters:
4.1.2 Safety Parameters:

Poisonous Metals:
5. Standards For Grading :
Advantages Of Grading:
5.2. Agricultural Produce (Grading & Marking) Act, 1937 (Agmark Standards).     5.2.1 Agmark Standards Of Maize:
6. Standards Applicable For Interntional Trade.
6.1 Codex Alimentarius Commission (Cac)
6.1.1 Codex Standard For Maize (Corn))
SCOPE
Product Definition:
Quality factors – General
Quality factors – Specific
Toxic or Noxious Seeds
HYGIENE
Heavy Metals
Pesticide Residues:
General plant layout
STARCH PROCESSING PLANT LAYOUT
50 TPD MAIZE PROCESSING PLANT & MACHINERY
Specification of  Raw material
Specification of the Final Products
Specification of Chemicals and Utilities
QUALITY
Specification of Machinery and Equipment for the
Maize starch factory
SECTION:
MAIZE STARCH  FACTORY
SECTION : 1.00
MAIZE STEEPING
MAIZE STARCH FACTORY
SECTION : 2.00
SULPHUR DIOXIDE PLANT
MAIZE STARCH FACTORY
SECTION : 3.00
DEGERMINATION AND GERM WASHING
MAIZE STARCH FACTORY
SECTION : 4.00
FIBRE MILLING AND WASHING
MAIZE STARCH FACTORY
SECTION : 5.00
STARCH SEPARATION AND REFINING
MAIZE STARCH FACTORY
SECTION : 6.00
GLUTEN CONCENTRATION
MAIZE STARCH FACTORY
SECTION : 7.00
GERM  DEWATERING AND DRYING
MAIZE STARCH FACTORY
SECTION : 8.00
STEEPING WATER CONCENTRATION
MAIZE STARCH FACTORY
SECTION : 9.00
MAIZE STARCH FACTORY
SECTION : 10.00
ANIMAL FEED DEWATERING AND DRYING
MAIZE STARCH FACTORY
SECTION : 11.00
1 Buffer Tank with ventilator
For  sifted starch.
SECTION : 12.00
HANDLING/HOLDING & STORAGE EQUIPMENTS
Along with financial details as under:

Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies

below mentioned financial statements (Annexure) will be  for 5 to 10 Years
Annexure  ::         Cost of Project and Means of Finance
Annexure  ::         Output, Profitability and Cash Flow Chart
Annexure  ::         Assessment of Working Capital requirements
Annexure  ::         Sources of Finance
Annexure  ::         Balance Sheets
Annexure  ::         Break-Even Analysis and profitability analysis.
Annexure  ::         Quantitative Details-Output/Sales/Stocks
Annexure  ::         Sales Realisation
Annexure  ::         Raw Material Cost
Annexure  ::         Other Raw Material Cost
Annexure  ::         Packing Material Cost
Annexure  ::         Consumables, Store etc.,
Annexure  ::         Employees Expenses
Annexure  ::         Fuel Expenses
Annexure  ::         Power/Electricity Expenses
Annexure  ::         Repairs & Maintenance Exp.
Annexure  ::         Other Mfg. Expenses
Annexure  ::         Administration Expenses
Annexure  ::         Selling Expenses
Annexure  ::         Depreciation Charges – Profitability
Annexure  ::         Depreciation Charges
Annexure  ::         Interest and Repayment – Term Loans
Annexure  ::         Tax on Profit
Annexure  ::         Assumptions for Profitability workings
Annexure  ::         Assessment of Working Capital

Total No. of Pages : 175
ISBN: 9789380772493

The post Practical Project Execution Know-How Report Maize and By Products Processing Plant-Starches, Dextrose, Monohydrate, Malto Dextrin Powder, Corn Gluten Meal, Sorbitol (Present and Future Prospects, Market Size, Statistics, Trends, SWOT analysis and Foecasts upto 2020) appeared first on EIRI - eBooks and Project Reports.

EPDM’s properties allow it to be a widely used, highly versatile, synthetic rubber in both specialty and general purpose applications. Since EPDM can be processed to meet a number of different requirements, it has been adopted by many industries for a number of applications including:
•    Automotive weather-stripping
•    Glass-run channels
•    EPDM Grommets
•    Automotive seals
•    Radiator, garden and appliance EPDM hoses
•    EPDM Tubing
•    Electrical insulations and stinger covers
•    Roofing membranes
•    EPDM belts
•    Plastic impact modification
•    Rubber mechanical goods
•    Water system O rings and hoses
•    Ozone exposure applications
•    Automotive cooling systems

The IHS Chemical analysis that global EPDM demand will be 120 million tons in 2011 to 160 million tons in 2017, will continue to be the engine of world the EPDM consumer demand in Asia. China EPDM average annual growth rate of consumption is projected to be 11%, increased from 24 million tons in 2011 to 450,000 tons in 2017; EPDM consumption in India is expected to grow at an average annual rate of 10%.

At present, the global EPDM production of basic formation (485,000 tons / year) in North America, Western Europe (40.0 million tons / year) and Asia (38.9 million tons / year) tripod pattern.

According to reports, the EPDM projects currently under construction or planned: Shanghai Sinopec Mitsui elastomer, Co., Ltd. in China 7.5 million tons / year project, JSR company expansion project in Korea (90,000 tons / year increase to 150,000 tons / year), SK plans new 50,000 tons / year project in Ningbo, China, Jilin Petrochemical plans to increase 40,000 tons / year EPDM project, Yanchang Petroleum, Shandong Jade chemical program launched 50,000 tons / year project, Saudi Basic Industries Corp. and Exxon Mobil joint venture projects, in Saudi Arabia as well as Saudi Aramco and Sumitomo joint project.

With the gradual release of production capacity in Asia, 2015, the global EPDM total capacity will have a larger increase, production capacity is expected to more than 1.65 million tons / year.

Why to Buy this Report:
•    This detailed research report helps you get a detailed picture of the EPDM RUBBER PROFILES (Weather Strips, Industrial Mono Strips etc) industry by providing overview of the industry along with the market structure, classification and technology details with complete latest cost economics and profitability analysis.
•    The report provides market analysis covering major growth driving factors for the industry and latest market trends in the industry
•    This report helps to understand the present status of the allow wheels industry by elucidating a comprehensive market with future demand and supply analysis and scrutiny of the demand supply situation with technology details to start and setup the industry.
•    The report provides forecasts of key parameters which helps to anticipate the industry performance
Our Approach:
•    Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.
•    The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players
•    We use reliable sources of information and databases. And information from such sources  is processed by us and included in the report
•    EIRI have experienced technologists with its team to provide you the all genuine data.

     EPDM RUBBER PROFILES
      (Weather Strips, Industrial Mono Strips etc)
                  [EIRI/EDPR/1492] J.C. 277

CONTENTS

Introduction
Ethylene – Propylene Rubber (Epm And Epdm)
Properties Of Epdm Rubber
Epdm Rubber Material Properties
The Major Properties Of Epdm Granules Are As Follows:
1. Excellent Chemical Stability:
2. Good Elasticity:
3. Vivid Color:
4. Made From Epdm Rubber:
5. Epdm Content:
6. Containing No Hazardous Material, Non-Toxic And Odorless And Safe.
7. Low Heat Absorbency For Barefoot Walking.
8. Economic And Easy Maintenance:

Specifications
Table 1. –  Properties Of Ethylene-Propylene Elastomers
Application Of Epdm Rubber
Feature Of Epdm Elastomers
Major Producers Of Epdm
Chemistry And Manufacturing Processes
Table Ii – Cure-Site Diene Termonomers In Ethylene-Propylene Elastomers
Epdm Profiles
Epdm Rubber Profile
Specialization
Market Survey
Industry Overview In 2011
Global The Epdm Market Capitalization Will Reach $ 6.5 Billion By 2017
Global Demand For Epdm (Ethylene Propylene Diene Monomer) Is Set To Increase By 1.5     Million Tons By 2020
Supply Scenario -Period 2012
Future Installed Capacity And Production Estimates From 2011 To 2020 (In Metric Tonnes)
Demand Drivers And Growth Till 2020
Pattern Of Application Sector Wise Demand
Epdm Demand Set To Increase By 1.5 Million Metric Tons By The Year 2020
Projected Demand Supply Scenario – Period 2020
Epdm Rubber Used Shred Graph Area Wise
Market Survey Of Epdm Rubber Products Including    Profiles In India     From 2006 To 2013
Apparent Consumption Of Epdm Products Including Profiles From     2006 To 2013
Estimated Demand Of Epdm Products From 2014 To 2020
Demand Supply Gap Till 2019-20
Raw Materials Required
Process Flow Sheet Of Manufacture
Formulation And Processes Of Extruded Epdm Profile
Nr/Edpdm Blends For Extruded Profile Weather-Strip
Table-1 Formulations Of Nr/Modified –Epdm Blends For Initial Extrusion Trials
Small Scale Extrusion Trials
Table-2 Rheometer Characteristics Of Compounds For Initial Extrusion Trials
A Monsanto Mdr 2000e At 180oc
Nr / Epdm Blends For Extruded Profile Weatherstrip
Table-3 Nr And Epdm Masterbatch Formulations For Large Scale Mixing And Extrusion Trials     Of Soft And Medium Soft Blend Compounds..
Formulation Development And Processing
Table-4 Extrusion Ratings Of Large Scale Mixing Trial Compounds.
Table-5 Physical Properties Of Large-Scale Mixing Trial Compounds
Table-6 Resistance Of Large Scale Mixing Trial
Compounds To Ageing In Air For 7 Days/70oc
Formulation Development And Processing
Table-7 Formulations Of Nr And Epdm Masterbatches For Improved Compression
Set Profiles.
Table 8 Effect Of Cure System On Compression
Set Of Nr/Modified-Epdm Blends
Compound Formulation Of Epdm Weather Strip
Compound Formulatin Of Industrial Mono Strip
Raw Material Calculation
For Industrial Mono Strip
Formulation
Epdm Test Formulation-1
Epdm Test Formulation-2
Epdm Profile Making Machine
Schematic Figure Of Epdm Profiles Production Line
Different Types Of Epdm Profile Manufacture With Same Machinery
Details Of Machinery And Equipments
Rubber Extrusion
Production Line For Rubber Profiles Production
Schematic Figure Of Profiles Production Line
Types Of Extruders
Single Screw Extruder:
Twin Screw Extruder:
Die Flows
A Typical Profile Extrusion Die.
Rubber Profile Production Line Models
Rubber Profile Production Line
Block Diagram Of The Production
Block Diagram Of The Production Process
Vacuum Calibrating Stand
Haul-Off
Cutting Machine
Tilt Stacker
Raw Material
Technical Know-How Available At Following Address
Plant Layout
Principles Of Plant Layout
Plant Location Factors
Explanation Of Terms Used In The Project Report
1.    Depreciation:
2.      Fixed Assets:
3.      Working Capital:
4.      Break-Even Point:
5.     Other Fixed Expenses:
6.      Margin Money:
7.      Term Loans:
8.      Total Load:
9.      Land Area/Man Power Ratio:

Implementation Schedule
Effluent Treatment And Disposal
Standards
Tolerance Limits For Industrial Effluent Discharge
Waste Treatment
Primary Treatment
Secondary Treatment
Tertiary Treatment
Solids Concentration
Typical Waste Solids Characteristics
Equipment Requirement
List Of Epdm Based Products Manufacturer In India
Suppliers Of Plant And Machinery
Suppliers Of Raw Material/Epdm/Synthetic Rubber
Carbon Black
Industrial Etp Plant Manufacture/Supplier

Along with financial details as under:

• Summary of Capital Cost of Project
• Land & Side Development Exp.
• Buildings
• Plant & Machineries
• Misc. Fixed Assets
• Technical Know how Fees & Exp.
• Preliminary Expenses
• Pre-operative Expenses
• Provision for Contingencies

below mentioned financial statements (Annexure) will be  for 5 to 10 Years
Annexure  ::         Cost of Project and Means of Finance
Annexure  ::         Output, Profitability and Cash Flow Chart
Annexure  ::         Assessment of Working Capital requirements
Annexure  ::         Sources of Finance
Annexure  ::         Balance Sheets
Annexure  ::         Break-Even Analysis and profitability analysis.
Annexure  ::         Quantitative Details-Output/Sales/Stocks
Annexure  ::         Sales Realisation
Annexure  ::         Raw Material Cost
Annexure  ::         Other Raw Material Cost
Annexure  ::         Packing Material Cost
Annexure  ::         Consumables, Store etc.,
Annexure  ::         Employees Expenses
Annexure  ::         Fuel Expenses
Annexure  ::         Power/Electricity Expenses
Annexure  ::         Repairs & Maintenance Exp.
Annexure  ::         Other Mfg. Expenses
Annexure  ::         Administration Expenses
Annexure  ::         Selling Expenses
Annexure  ::         Depreciation Charges – Profitability
Annexure  ::         Depreciation Charges
Annexure  ::         Interest and Repayment – Term Loans
Annexure  ::         Tax on Profit
Annexure  ::         Assumptions for Profitability workings
Annexure  ::         Assessment of Working Capital

Total No. of Pages : 125
ISBN: 9789380772509

The post Practical Project Execution Know-How Report on EPDM RUBBER PROFILES (Weather Strips, Industrial Mono Strips etc) (Present and Future Prospects, Market Size, Statistics, Trends, SWOT analysis and Foecasts upto 2020) appeared first on EIRI - eBooks and Project Reports.

Native Potato Starch is basically a carbohydrate, consisting of amylose and amylopectin. The quality and consistency of native Potato Starch produced by Siddharth Starch has made it a role model among Potato Starch users in India. In spite of being sole manufacturer of native Potato Starch in India, Siddharth Starch is supplying native Potato Starch to Indian customers at most competitive price. (there are other manufacturer of potato starch in INDIA such as Crystal agro product and Purthvi foods Gujarat) Siddharth Starch is also very responsive to needs of its clients and uses its laboratory and R&D facilities to tailor make modifications as required by Potato Starch users. Presently Siddharth Starch is manufacturing Potato Starch from recovery system installed in Potato processing companies

Potato  is  widely consumed as food all over the  world.  It contains  the  starch as a major carbohydrate. Surplus  and  cull potatoes are used as feed for live stock and also as raw material for  the  manufacture of starch, ethyl-alcohal and   a  few  other industrial products like, dextrose, liquid Glucose etc.

The potato contains approximately 18-21% of carbohydrates. The major carbohydrate is starch. This starch is comprising  65-80%  of  the dry weight of the tuber, is calorifically  the  most important nutritional component. In the raw tuber , it is present as  microscopic granules in levcoplasts lining the interior  cell walls of parenchyma tissue. The granule is ellipsoidal in shape, 100N*60N,  with striations like an oyster shell. Under  polarized light,  the  granule  shows an irregular  black  cross.

Electron micrographs reveal  a surprising smooth surface  structure.  The ratio  of amylase to amylopectine in potato starch is  24:76  and the  gelatinization  temperature ranges from 56oC to 69oC  with water  this starch forms a translucent paste of  high  viscosity. Freshly harvested  mature tubers contain more  sugars  than  the large ones. A slight rise in total sugars is observed when tubers are stored at 20-30oC. However when the storage temperature is 4o or less., the total reducing sugars increase, the rate and extent of increase being greater when lower the temperature down to  the freezing  point.  The maximum sugar concentration (3 to 10%)  is reached after 4-8 weeks.

Potato starch is produced from varieties selected and  grown for their high starch, low protein and low fibre contains. In USA and  else where, only surplus potatoes and tubes  unsuitable  for table use are used for starch production.

For starch manufacture, potatoes are washed and milled in a rasp  or  hammer  mill to disintegrate  the  cells  and  liberate starch.  Sulphur  dioxide  is  added to  inhibit  the  action  of oxidizing  enzymes and the slurry is passed  through  centrifugal separator  to remove ‘protein water’. The residual cake is  mixed with  water and the suspension pumped on to starch tables,  where starch settles and major part of the fibre and soluble salts  pass off. The cake is scrap off the table, mixed with water and passed through rotary vacuum filters. The cake obtained is  the  pure starch.

The raw material required for the manufacture potato starch is selected varieties of potato having high  starch  and  low protein and low fibre contents.
•    Potato starch is starch extracted from potatoes. The cells of the root tubers of the potato plant contain starch grains (leucoplasts).
•    To extract the starch, the potatoes are crushed; the starch grains are released from the destroyed cells. The starch is then washed out and dried to powder.
•    Potato starch contains typical large oval spherical granules; their size ranges between 5 and 100 μm.
•    Potatoes contain around 20% starch, 2% fibres and 1% protein.
•    Potato starch is a very refined starch, containing minimal protein or fat. This gives the powder a clear white colour.
•    Potato starch absorbs and retains moisture to a far greater degree than wheat flour.
•    The cooked starch typical characteristics of neutral taste, good clarity, high binding strength, long texture and a minimal tendency to foaming or yellowing of the solution.
•    Potato starch and potato starch derivatives are used in many recipes, for example in noodles, wine gums, cocktail nuts, potato chips, hot dog sausages, bakery cream and instant soups and sauces, in gluten-free recipes.
•    Potato starch is also used in technical applications as wallpaper adhesive, for textile finishing and textile sizing, in paper coating and sizing and as an adhesive in paper sacks and gummed tape.
•    Potato starch was also used in one of the earlier color photography processes.
•    Potato starch also lowers plasma cholesterol and triglyceride concentrations, increases satiety, and possibly even reduces fat storage.
•    Potato starch is gluten free, it is very useful for people with gluten intolerance or wheat sensitivity. It is also a good source of energy.
•    The granule size of potato starch is definitely larger than other starches.
•    Compared to other starches, potato starch has a higher phosphorus content. Due to higher phosphorus content, potato starch exhibits extremely high viscosity.
ESTIMATED FUTURE DEMAND IN 10 YEARS

The future demand for potato starch depend upon the projected  growth, estimated penetration and quantity consumption in various types/sizes of products. Based on the present demand for potato starch having been estimated at 150,000 tons for 2014, the estimated demand for potato starch in the next 10 years has been derived by supplementing the demand with the assumed growth rates on  the  present  estimated  consumption  in  specified  product/categories.  The annual growth rates for future demand assessment by product category have been taken approximately as 5% .

Why to Buy this Report:
•    This detailed research report helps you get a detailed picture of the POTATO STARCH industry by providing overview of the industry along with the market structure, classification and technology details with complete latest cost economics and profitability analysis.
•    The report provides market analysis covering major growth driving factors for the industry and latest market trends in the industry
•    This report helps to understand the present status of the allow wheels industry by elucidating a comprehensive market with future demand and supply analysis and scrutiny of the demand supply situation with technology details to start and setup the industry.
•    The report provides forecasts of key parameters which helps to anticipate the industry performance
Our Approach:
•    Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.
•    The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players
•    We use reliable sources of information and databases. And information from such sources  is processed by us and included in the report
•    EIRI have experienced technologists with its team to provide you the all genuine data.

POTATO STARCH

CONTENTS

INTRODUCTION
PROPERTIES
Chemical Formula- (C6H10O5)n
Potato starch in food applications
PRESENT CONSUMPTION PATTERN
Category wise estimated consumption Pattern of potato
USES OF STARCH:
B.I.S. SPECIFICATION
MARKET SURVEY
WORLD WIDE PRODUCTION OF STARCH FROM DIFFERENT SOURCE
PRODUCTION OF STARCH IN VARIOUS GEOGRAPHIC AREAS
ESTIMATED FUTURE DEMAND IN 10 YEARS
POTATO STARCH PRODUCTION IN MT. FROM 2008 TO 2017
IMPORT STATICS  OF POTATO STARCH from 1991 to 2012
EXPORT  STATICS OF POTATO STARCH from 1995 to 2012
Growth in processed food industry vis-a-vis starch industry
Starch Industry in India;
Present status:
Present status of Potato Starch in china till 2014
Consumption:
Imports Potato Starch 2014
Synthesis of raw material specificities and uses
USES OF STARCH PRODUCTS
The different uses of the starch products are presented in the table below
PRESENT CONSUMPTION PATTERN
Category‐wise estimated consumption Pattern of potato
World market for starch by raw materials, 2008
Overall organisation of the potato starch supply chain
Starch production in the EU – 2011
Based on figures obtained from EU Commission and USDA a different estimate     for starch production 2000 by starch origin is:
STARCH INDUSTRY: AN OVERVIEW
Global starch market by 2015
Indian starch industry
Polymeric Used of Starch in: Starch Industry in India
State-wise List of Starch Industries in India
Major End – Users of Starch and Starch based Products
Global starch market to reach 133.5 million metric tons by 2018
Potato starch packaged for shipping
Promising Future
Future Beholds for Modified Starch Market
Modified Starch Market
Segmentation and Forecasting
Food: Brewery, bakery, confectionary and processed foods from 2012 to 2017
Non-Food: Detergent, paper, chemicals and pharmaceuticals from 2012 to 2017
Import data of Potato starch from 2004 to 2013
Export data of ‘Potato Starch’ in 2013
MANUFACTURERS/EXPORTERS/SUPPLIERS OF POTATO STARCH
RAW MATERIALS
Indian Production of Potato in 2012-13
MARKET SURVEY
Scenario of Potato Sector from 2007-09
Fig. 1. Potato production growth (%) over continents during TE 1998 and TE 2009
Potato in Agricultural Economy in 2008
PROCESS OF MANUFACTURE
Potato Starch –
IS this Company Can provide machine (GELGOOG)
PROCESS FLOW SHEET FOR MANUFACTURE
OCCURRENCE OF STARCH
THE BASIS FOR STARCH QUALITY IS LAID IN THE POTATO CLAMP.
REFINING BEGINS ALREADY DURING RAW MATERIAL INTAKE.
EFFICIENT WASHING MAKES REFINING EASIER.
RASPING.
USE OF SULPHUR.
EXTRACTION.
Operating Principle of a Starch Extractor.
CONCENTRATING THE CRUDE STARCH SLURRY.
REFINING
HYDROCYCLONES.
COOLING
CIP – CLEANING IN PLACE.
DRYING AND SIFTING.
Composition of potato starch
Size distribution.
PROPERTIES OF STARCH
STARCH CONTENT OF POTATOES VERSUS DENSITY ACCORDING TO
EU-DIRECTION
SPECIFICATIONS OF POTATO STARCH
MANUFACTURING PROCESS OF POTATO STARCH
STARCH PROCESSING PLANT LAYOUT
EFFLUENT TREATMENT AND DISPOSAL
Effluent treatment plant specification and norms
STANDARDS
Tolerance Limits for Industrial Effluent Discharge
WASTE TREATMENT
Primary Treatment
Secondary Treatment
Tertiary Treatment
Solids Concentration
Typical Waste Solids Characteristics
EQUIPMENT REQUIREMENTS
MANPOWER
GENERAL
BASIS OF ESTIMATION
General plant layout
GMP/GHP Criteria for Starch
2.       Design and Facilities
2.1     Location
2.2     Premises and rooms
Design and layout
Internal Structures & Fittings
2.3     Equipment
2.4      Containers for waste and inedible substances
2.5     Facilities
Water supply
Drainage and waste disposal
Cleaning
Personnel hygiene facilities and toilets
Temperature control
Air quality and ventilation
Lighting
Storage
3.       Control of operation
3.1     Time and temperature control
3.2     Control of other Specific process steps
3.3     Specifications
3.4     Microbiological cross contamination
3.5     Physical and chemical contamination
3.6     Incoming materials requirements
3.7     Packaging
3.8     Water
Water, Ice and steam in contact with food
Water, Ice and steam not in contact with food
3.9     Management and supervision
3.10 Documentation and records
3.11    Product Recall & Traceability
3.12    Storage
4        Maintenance and sanitation
4.2     Pest Control
4.3     Waste management
5        Personal hygiene
6.       Quality Control
7.       Transportation
8.        Product information and consumer awareness
9.        Competence & Training
10.   Temporary / mobile premises; vending machines

Turnkey Consultant For Setting-Up Starch Processing Unit
List Of Some Starch Processing Industries
Suppliers Of Complete Plant
And Machinery For Potato Starch
Suppliers Of Raw Materials
Hydrochloric Acid
Sulphuric Acid
Soda Ash
Caustic Soda
Activated Carbon
Other Plant And Equipments Suppliers
Boiler
Tanks
Tray Drier
Disintegrators
Pulveriser/Grinder
Industrial Etp Plant Manufacture/Supplier
Mixer
Reactor
Weighing Machines
List Of Food And Agro Processing Consultants
Implementation Schedule
Project Implementation Will Take A Period Of 12 Months.
Details Of Plant & Machinery
Potato Starch  Factory
Section : 1.00
Potato Steeping
Section : 2.00
Section : 3.00
Washing
Section : 4.00
Fibre Milling And Washing
Section : 5.00
Starch Separation And Refining
To Filter Out Particles That Could Block Separator Nozzles.
Section : 6.00
Juice Concentration
Section : 7.00
Dewatering And Drying
Section : 8.00
Steeping Water Concentration
Section : 9.00
Section : 10.00
Animal Feed Dewatering And Drying
Section : 11.00
Starch Dewatering And Drying
1 Buffer Tank With Ventilator
For  Sifted Starch.
Section : 12.00
Handling/Holding & Storage Equipments

Along with financial details as under:

Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies

below mentioned financial statements (Annexure) will be  for 5 to 10 Years
Annexure  ::         Cost of Project and Means of Finance
Annexure  ::         Output, Profitability and Cash Flow Chart
Annexure  ::         Assessment of Working Capital requirements
Annexure  ::         Sources of Finance
Annexure  ::         Balance Sheets
Annexure  ::         Break-Even Analysis and profitability analysis.
Annexure  ::         Quantitative Details-Output/Sales/Stocks
Annexure  ::         Sales Realisation
Annexure  ::         Raw Material Cost
Annexure  ::         Other Raw Material Cost
Annexure  ::         Packing Material Cost
Annexure  ::         Consumables, Store etc.,
Annexure  ::         Employees Expenses
Annexure  ::         Fuel Expenses
Annexure  ::         Power/Electricity Expenses
Annexure  ::         Repairs & Maintenance Exp.
Annexure  ::         Other Mfg. Expenses
Annexure  ::         Administration Expenses
Annexure  ::         Selling Expenses
Annexure  ::         Depreciation Charges – Profitability
Annexure  ::         Depreciation Charges
Annexure  ::         Interest and Repayment – Term Loans
Annexure  ::         Tax on Profit
Annexure  ::         Assumptions for Profitability workings
Annexure  ::         Assessment of Working Capital

Total No. of Pages : 169
ISBN: 9789380772523

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 Each DETAILED FEASIBILITY REPORT covers

• Introduction
• Uses and Applications
• Properties
• Market Position
• Present Manufacturers
• Process of Manufacture
• Formulations
• B.I.S. Specifications
• Process Flow Sheet Diagram,
• Cost Economics with Profitability Analysis
• Capacity
• Land & Building Requirements with Rates
• List & Details of Plant and Machinery with their Costs
• Raw Materials Details/List and Costs
• Power & Water Requirements
• Labour/Staff Requirements
• Utilities and Overheads
• Total Capital Investment
• Turnover
• Cost of Production
• Break Even Point
• Profitability
• Land Man Ratio
• Suppliers of Plant & Machineries and Raw Materials

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COFFEE

Introduction
Climate
Soil
Varieties
Old chiks
Coorgs
Kents
Robusta
Nursery Raising and Planting
Seed and sowing
Collection and preparation of seed
Site
Seed bed
Sowing
Basket nursery
After care of seedlings
Planning and preparation of  land
Contour planting
Formation of terraces
Spacing
Pits planting inthe field
Planting shade trees
Plantation Management
After care of planting
Soil management
Digging
Soil stirring
Trenching
Mulching
Shade Management
Weed Control
Irrigation
Liming
Fertilizers and Manures
Method of application
Foliar application
Training and pruning
Disease and Pest Control
Diseases
Leaf rust
Control
Black rot or Koleroga
Control
Anthracnose
Radcliffe disease
Control
Stalk rot of berries and leaves
Control
Brown blight
Control
Root rot
Stump rot or brown root rot
Control
Wilt or fussrial root rot
Control
Berry blotch
Control
Pests
White stem borer
Control
Mealy bugs
Control
Hairy caterpillar
Green bug
Control
Short hole borer
Control
Nematodes
Harvesting
Processing
Storage

COFFEE PROCESSING

Product Introduction
Botany
Processing
Harvesting
Preparation of Parchment Coffee
Classification
Pulping
Demucilaging and Washing
Chemical Characteristics of Fermentation
Natural Fermentation
Treatment with Alkali
Enzymatic Removal of Mucilage
Attrition Method
Post fermentation Soaking
Speed of Processing
Preparation of Cherry Coffee
Drying
Sun Drying
Machine Drying
Hulling
Polishing, Grading, and Sorting
Polishing
Grading
Sorting
Packing and Storage
Products
Roasted and Ground Coffee
Roasting Equipment
Grinding
Chemical Characteristics of Coffee
Moisture
Nitrogenous Compounds
Chlorogenic Acid
Coffee Oil
Coffee Aroma and Volatile Compounds
Changes During Roasting
Brewing of Coffee
Cup Tasting of Coffee
Acidity and Sourness
Bitterness
Astringency
Staling
Soluble Coffee
Slurry Method
Percolation Method
Wetting
Extraction
Hydrolysis
Extraction Equipment
Drying of Coffee Extract
Spray drying
Freeze Drying of Coffee
Aromatization of Soluble Coffee Powder
Agglomeration Technique
Other Convenience Products
Liquid Coffee
Coffee Brew Concentrate
Additives Used in Coffee
Ready Mix Coffee Beverage
Monsooned Coffee
Coffee Paste
Fortified Coffee Beverages
Coffee Brewing Bag
Decaffeinated Coffee
Decaffeinated Coffee
Decaffeination Using  Organic Solvents
Water Decaffeination
Decaffeination Employing Supercritical Carbon Dioxide
Decaffeinated Soluble Coffee
Health Coffees
Carbonated Coffee
Espresso Coffee

COFFEE ROASTING, GRINDING AND PACKING

Production Description and Application
Raw and Auxiliary Materials
Production Process
Machinery and Equipment

PROCESSING OF COFFEE

Preparation of Parchment Coffee
Pulping
Demucilaging & Washing
Natural Fermentation
Treatment with Alkali Enzymatic Removal of Mucilage
Removal of Mucilage by Friction
Drying
Preparation of Cherry Coffee
Curing Works
Instant Coffee Selection of Units for In-depth Studies

POLLUTION CONTROL IN COFFEE PROCESSING

General
Instant Coffee Manufacturing plant
Waste Water  treatment practices
Air Pollution and its Control
Waste Water Treatment Method
Waste Water Treatment Methods Used in other Countries
Pollution Issues and its Control in Coffee Curing works
Suggested Method of Treatment of Waste Water
Quality of Raw Waste Water
Treatment objectives

FREEZE DRYING COFFEE MANUFACTURING UNIT (PROCESSING) & PACKAGING IN GLASS JARS

Introduction
Freeze Drying Coffee
Coffee Growing and processing
Manufacturing Process of Freeze Drying Coffee Processing and Packaging
Plant Economics of Freeze drying Coffee Manufacturing Unit (Processing) & Packaging in Glass Bottles
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

COFFEE PLANTATION

Introduction
Climate
Soil
Varieties
Nursery Raising and Planting
Collection and Preparation of Seed
Site
Seed bed
Sowing
Basket Nursery
After care of Seedlings
Planning and Preparation of Land
Contour Planting
Formation of Terraces
Spacing
Pits Planting in the Field
Planting Shade Trees
Plant Economics of Coffee Plantation
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Annum
Total Capital Investment
Turn Over/Annum

INSTANT TEA AND COFFEE (PREMIXED WITH SUGAR AND MILK)

Introduction
Coffee
Introduction
Technique of Instant Tea Extraction
Plant Economics of Instant Tea and Coffee (Premixed with Sugar and Milk)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

TEA & COFFEE PROCESSING AND PACKAGING

Introduction
Tea Growing and Processing
Manufacturing Process
Tea procurement
Blending
heaging
Packing
Coffee Processing and Packaging
Processing of Manufacturing
Plant Economics of Tea and Coffee processing & Packaging
Plant & Machinery
Fixed Capital
Raw Materials
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

INSTANT COFFEE

Instant Coffee Manufacture
Blends
Roasting
Grinding
Exraction
Drying
Plant Economics of Instant Coffee
Plant & Machinery
Fixed Capital
Raw Materials
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

COFFEE ROASTING OF GREEN COFFEE BEANS

Coffee Growing and processing
Manufacturing Process of Coffee Roasting
Plant Economics of Coffee Roasting of Green Coffee Beans
Plant & Machinery
Fixed Capital
Raw Materials
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

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The book Casting Technology Hand Book  covers  Rules for Casting Design, Melting Furnaces and Refractories, Casting  Processes, Cast Irons, Various Types of Cast Steels, Production of Cast iron Castings, Production of Steel Castings.

RULES FOR CASTING DESIGN

Factors Affecting Casting Design
Fluid Life
Solidification Shrinkage
Type of Solidification
Volume
Slag/Dross Formation
Mechanical Factors
Common Design Rules

MELTING FURNACES AND REFRACTORIES

Cupola
Cold Blast Acid Lined Cupola
Construction of the cupola
Operational procedure
Metallurgical reactions
Importance of cupola well depth
Factors affecting the efficiency of cupola operation
Divided Blast Cupola
Cokeless Cupola
Hot Blast Cupola
Water Cooled Cupola
Use Oxygen in Cupolas
Rotary Furnace
Energy  Furnace
Energy Consumption and Heat Transfer
Induction Furnace
Types of Induction Furnace
Ramming materials
Cored Induction Furnace
Induction Furnace Lining
Vacuum Induction Melting
Arc Furnace Melting
Bridge Formation
Disadvantages of DRI
DC Arc Melting Furnace
Electrode breakages
Scrap mix up
Use of sponge iron/HBI
Advantages
Applications of Vacuum Metallurgy in Steel Melting
Introduction
Hydrogen
Nitrogen
Vacuum carbon dexidation
Fundamental Principles of Reactions Under Vacuum
Ladle Degassing by Argon Purging
Vacuum Arc Melting
Non-consumable electrode arc furnace
Consumable electrode vacuum arc process
VOD Process
AOD Process
Foundry Refractories
Classification of Refractories
Refractories for Non-ferrous Melting

CASTING PROCESS

Shell Process
Coating
Making Shell Cores/Moulds
Evaporative Pattern Casting Process
Centrifugal Casting
True Centrifugal Casting
Semi centrifugal Casting
Centrifuging
Investment Casting
Rapid Prototyping
Die Casting
Die Casting Methods
Cold Chamber Process
Low Pressure Die Casting
Cosworth Process
Squeeze Casting
Semi solid Metal Working Process
Technologies for Semi solid Metal processing
Rheocasting
Thixoforming
Rapid Solidification Processing

CAST IRONS

Introduction
Types of Cast Irons
Gray Cast Iron
Melting and Inoculation

VARIOUS TYPES OF CAST STEELS

Pearlitic Steels
Austenitic Manganese steel
Effect of Alloy Additions on Austenitic Manganese Steels
Effect of Process Parameters
Prevention of Failure
Stainless Steels
Austenitic Stainless Steels
Heat treatment
Martensitic Stainless Steels
Duplex Stainless Steels
Maraging Steels

PRODUCTION OF CAST IRON CASTINGS

Classification of cast Irons
Ceemical Composition Effect on structure and Properties
Carbon Equivalent
Silicon
Manganese
Slphur
Phosphorus
Other Minor and Alloying Elements
Types of Graphite
Graphite Size
Metallurgy of Cast Irons
Moulding Practice for Gray Cast Iron Castings
Malleable Irons
Moulding Practice for Malleable Cast Irons
Spheroidal Graphite Cast Iron (Sg Iron)
Uses of SG iron Castings
Chemical Composition
Production Technique
Moulding and Casting Practice
Vermicular Iron

PRODUCTION OF STEEL CASTINGS

Classes of Steel Castings
Specific Characteristics of Casting of Steels
Melting Practice
Moulding Practice
Green Sand Moulding
Dry sand Moulding
Pouring  Gating and Risering
Risering Practice
Cleaning and Inspection
Alloying Practice for Steel Casting
Heat Treatment of Steel Castings
Annealing
Normalising
Quenching and Tempering
Flame Hardening

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