IDENTIFICATION OF PLASTIC MATERIALS

Thermoplastics
ABS
Acetal
Acrylic
Cellulose Acetate
Cellulose Acetate Butyrate
Cellulose Propionate
fluorocarbons (FEP,CTFE, PTFE, PVF)
Nylons
Polycarbonate
Polyethylene
Polyphenylene Oxide (PPO)
Polypropylene
Polystyrene
Polysulfone
Polyurethane (Thermoplastic)
PVC
Thermoplastic Polyester
Thremosetting Plastics
Dialiyl Pthalate (DAP)
Epoxy
Metamine Formaldehyde
Phenol Formaldehyde
Polyesters
Silicones
Urea Formaldehyde

POLYSTYRENE MANUFACTURING

Bulk polymerization
Solution polymerization
Suspension polymerization
Emulsion polymerization
Properties
Copolymer of Styrene
Styrene Acrylonitrile Copolymer (SAN)
Acrylonitrile butadiene styrene-copolymer (ABS copolymers)
Blending
Grafting
Properties
Uses

NYLON 6,6 TECHNOLOGY

Preparation of the Intermediates
Manufacture of Adipic Acid
Manufacture of Hexamethylene Diamine
From Butadiene
Industrial Manufacture of Nylon 6,6
Manufacturing Process
procedure
Fiber Properties
Nylon 6,10
Nylon 11
Nylon 7 Poly (wenanthamide)
Nylon 9; Poly (w-perlargon amide)
Nylonl2
Properties and applications

POLYESTER BASED THERMOPLASTIC ELASTOMER

Beginning
Types
Polyester Thermoplastic Elastomers
Chemistry of Preparation
Microphase Structure
Properties
Manufacturing Processing
Morphological behavior of copolyester TPE
Schematic representation of micro domains forming crystalline and amorphous zones in PBT/PTMO polymer
TEM images of PBT 45-1000(A), PBT35-1000(B), PBT40-1380(C), PBT 30-1380 (D) and PBT 20-1380 (E and F, PBTc C crystalline PBT) stained with Ru 04 vapour
Applications

ALKYD RESINS (POLYESTERS)

Properties of polymerizing polyesters
Typical end-users

POLYPROPYLENE PLASTICS

Introduction
Polyproplene resins:the Unique all purpose family
Self reinforced polypropylene (SRPP) composites
Polypropylene resins compete with engineering plastics and steel
Polypropylene  competes with polyamide
Polypropylene competes with metal
Clear polypropylene compete with inherently transparent polymers
Natural fibre reinforced polypropylene
Lower densities leading to noticeable weight savings
Cheap natural fibres and cheap matrix for appealing cheap composites
Conclusion

MELAMINE FORMALDEHYDE RESINS

Processing of  melamines
Typical end-uses
Moulding Applications
Alpha-cellulose filled melamine formaldehyde
Wood-flour filled melamine formaldehyde
Cotton fabric filled melamines
Asbestos filled melamines
Adhesives
Lamination
Textile Applications
Other characteristics
Typical end-uses

PLASTICS USED IN AUTOMOBILES

Vehicle Systems and Plastics
Interior Systems
Exterior Systems
Under the Bonnet Systems
Other Systems
Newer Applications
Technological Convergence
Technological Upgradation
Haptics
BSR
Fit & Finish
Grain & Texture
Decorative Finishes
Integration through Modules & Systems
Cockpit Module
Door Module
Alternate Materials
Polymer Nanocomposites
Fibre Composites
LGF
Thermochromic Material
Alternate processes
IP Technologies
Fabric Backed Trims
MuCell Process
MFT
Blow Moulding
Role of Adhesives
Interior Systems
Exterior Systems
Body Panels
Under the Bonnet
Other Systems
Soft Trims
Exterior lighting
Automotive Glazing
Sensors

ABS: ACRYLONITRILE BUTADIENE STYRENE COPOLYMERS

Typical Applications
Processing
Typical end uses

POLYTETRAFLUOROETHYLENE

Manufacture of Polytetrafluoroethylene
Uses

PLASTICS BLEND AND ALLOYS

Beginning
Scenerio
Structure
What goes with What
The Technology
PC/ABS blends
Applications
PC/ABS blends
PC/PBT blends
PA blends

POLYVINYLIDENE CHLORIDE PLASTICS

Outstanding properties
Application
Effect of density on properties
Flame treatment
Chemical treatment
Electrostatic discharge treatment
Linear Low Density, Polyethylene LLDPE
Properties of LLDPE
Improved Stiffness
Excellent Puncture Resistance
Lessor Hexane Extractables
Insensitivity to Foreign Matter Inclusion
Blow Moulding
Usage

DEGRADATION OF POLYMER AND STABILISATION

Types of Degradation
Thermal Degradation
Oxidative Degradation
Solvolytic Degradation Hydrolysis
Other Types of Degradation
Degradation by Radiation
Mechanical Degradation
Ultrasonic Degradation

SUPERABSORBENT POLYMERS

Inception
Swelling RatioModulus of Elasticity
Manufacture
Processing of Polymers
Gel Size Reduction
Drying
Grinding and Sieving
Surface cross-linking
Application
disposable Infant Diapers
Adult Incontinence
Construction Materials
Food Packaging

CHEMICAL RECYCLING

Cryogenic Recycling of Bottles
Recycling of Synthetic Carpet Waste
Low-cost Recycle Sorting
Plastics into fuel oil
Recycled Engineering Elastomers

PP-R PIPES & FITTINGS FOR HOT AND COLD WATER SYSTEM

Introduction
appliance
Basic Advantage

THERMOPLASTIC RUBBER COMPOUND

Inception
Equipments used for compounding
Mixing is of two types
Raw materials and Sources
Manufacturing process with formulation
Some typical formulations of TPR compound
Characteristics of TPR compound

THERMOSETTING PLASTICS

Introduction
Kinds of Thermoset Plastics
Phenolic Resins
Phenols
Resols & novolaks
Resol
Novolaks
Acid & Base Catalysts
Basic Conditions
Functionality
Properties
Solubility
Manufacturing of Phenolic Resins
Process (Novolak)
Application of Phenolic Resins
Brakelinings
Grinding Wheels
Grinding Wheels (Abrasives)
Sand core bonding (Foundry)
Shellmoulds for metal castings
Wood waste boards
Impregnation
Adhesives (Plywood Glues)
Surface Coatings
Oil Varnishes
Lamp capping cement
Rubber Based Adhesives
Rubber Compounds
Tackifier
Aminoresins
Chemistry of Urea & Formaldehyde Formaldehyde
Methylol Urea
Dimethylol Urea
U.F. Resin
Melamine Formaldehyde Resin
Applications Moulding Materials
Process
Fillers
Curing Catalysts
Lubricants
Colourants
Manufacturing Process
Applications of Aminoplastic Mouldings
Other Industrial Applications
Laminates
Aminoresins for Laminating
The laminating Process
Decorative laminates
Industrial laminates
Adhesives
Manufacture
Hardners
Extenders
Melamine resin adhesives
Applications
Plywood manufacture
Particle Board & Fibre Boards
Binders for sand cores
Textile Finishing Process
Use of Wet Strength Paper
Coating Applications
The preparation of Butylated Amino resins

VINYL USED IN PIPES

Vinyl in pipe applications
This is the house that vinyl built
Versatility
Value
Durability
Solid Environmental Performance
Vinyl in medical applications
Clarity and transparency
Flexibility, durability and dependability
Sterlizability
Compatibility
Resistance to chemical stress cracking
Ease of processing
Recyclability
Low cost

WOOD PLASTIC COMPOSITE (WPC)

Synopsis
Wood-Thermoplastic composite -A New class of material
Technology status of WPCs
Manufacture & processing Constituents of Wood Composites
Resin
Wood as filler
Wood Flour
Application benefits
Additive
Properties of thermoplastic composites
Applications & Market
Current Scenario
Wood Filled PP Products
Wood filled PP for Door Trims
Conclusion

ACRYLIC BATH TUB AND SHOWER TRAY

Introduction
History of bathtubs and bathing
Claw foot tub
Claw foot tubs come in 5 major styles
Baby bathtub
Whirlpool tubs
Plant Economics of Acrylic Bath Tub and Shower Tray
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

ARTIFICIAL MARBLE (SYNTHETIC)

Introduction
Plant Economics of Artificial Marble (Synthetic
Plant & Machinery
List of Manufacturing Equipment
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

BIODEGRADABLE/COMPOSTABLE PLASTICS

Biodegradation
Materials
Effect of biodegradable plastics
Plant Economics of Biodegradable/Compostable Plastics
Plant & Machinery
Fixed capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn over/annum

DISPOSABLE SYRINGES AND NEEDLE PLANT (SINGLE USE SYRINGES, SINGLE USE NEEDLES & AS SYRINGES)

Rated Plant Capacity
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

HDPE, PVC, LLDPE Pipes/Tubes and Fittings

PVC Pipe Uses
Plant Economics of HDPE, PVC, LLDPE Pipes/Tubes and Fittings
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

NON-WOVEN INDUSTRY (CARRY BAGS, SURGICAL GOWN, FACE MASK, ROUND CAPS, SHOE COVER, GLOVES)

Introduction
Printed Nonwoven Punch bag
Nonwoven Tote Bag W/Zipper
Foldable Nonwoven Tote Bag
Specifications
Nonwoven Shopping Bag
Features of the Non Woven Shopping Bag
Specifications
Products Applications
Uses and Applications
Nonwoven fabric raw material
Shopping bag made of nonwoven fabric
Surgical gown
Stretchable and permeable non-woven protective gloves
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PET PREFORM AND PET JARS (20 LTRS CAPACITY)

Plant Economics of Pet Preform and Pet Jars (Cap 20 Ltrs)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLASTIC MOULDED CHAIRS (P.P)

Plant Economics of Plastic Moulded Chairs (P.P.)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLASTIC WASTE RECYCLEING UNIT

Introduction
Plant Economics of Plastic Waste Recycling Unit
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLASTIC WATER STORAGE TANKS

Plant Economics of Plastic Water Storage Tanks
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PLASTICIZERS

Introduction
For Plastics
Ester plasticizers
For concrete
For gypsum wallboard production
Plasticizers for energetic materials
Plasticizer Markets
Plant Economics of Plasticizers
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

PYROLYSIS PLANT FROM PLASTIC AND RUBBER

Plant Economics of Pyrolysis Plant from Plastic & Rubber
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

RIGID PVC FILM MANUFACTURE FOR PHARMACEUTICALS BLISTER PACKAGING

Plant Econnomics of Rigid PVC film Manufacture for Pharmaceuticals Blister Packaging
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

uPVC DOORS AND WINDOWS PROFILE

Plant Economics of UPVC doors and windows profiles
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

WOOD PLASTIC COMPOSITE BOARD LINE

Introduction
Plant Economics of Wood Plastic Composite Board Line
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum

The post IDENTIFICATION OF PLASTICS AND OTHER PLASTIC PROCESS INDUSTRIES (Polystyrene, Nylon, Thermoplastic Elastomer, Alkyd Resin, Polypropylene Plastics, Melamine Formaldehyde Resins, ABS, Plastic Blends, Polyvinylidene Chloride Plastics, Polymer, Pipes) appeared first on EIRI - eBooks and Project Reports.

PLASTIC PROCESSING INDUSTRIES TECHNOLOGY

Beginning
Injection Moulding of Thermoplastics
Reaction Injection Moulding (RIM)
Injection Moulding of Thermosets
Extrusion
Extrusion of Thermoplastics
Extrusion of Thermosets
Blow Moulding
Extrusion Blow Moulding
Injection Blow Moulding
Coating Process
Extrusion Coating
Wire Covering
Dip coating
Fluidized Bed Coating
Other Coating Processes
Rotational Moulding
Thermoforming
Calendering
Casting
Compression moulding
Transfer Moulding
Processing Reinforced Plastics
Type of Reinforcement
Processing Methods
Reinforced Thermoplastics
Reinforced Thermosets
Dough Moulding Compound (DMC)
Sheet Moulding Compound (SMC)
Moulding Processes
Open Mould Process
Hand Lay up
Spray up
Filament Winding
Intermediate Process
Cold Press Moulding
Resin Injection
Pultrusion
Heated Mould Process
Pre-form Moulding
Sheet Moulding Compounds (SMC)
Dough Moulding Compounds (DMC)
Lamination of plastics
Fabrication and Decorating of Plastics
Introduction
Machining of Plastics
Assembly Methods
Adhesive Bounding
Welding of Plastics
Hot Gas Welding
Ultrasonic Welding
Friction Welding
High Frequency Welding
Hot Plate Welding
Induction Welding
Mechanical Joints
Decorating Plastics
Integral Colouring
In-mould Transfers
Post Moulding Techniques
Painting
Hot Stamping
Metallic Coatings
Electroplating
Vacuum Metallizing
Printing

NON-WOVEN PP FABRICS IN HYGIENE, HEALTHCARE, MEDICAL AND MEDICARE

The non-wovens industry
Today’s non wovens
Major production methods
How non wovens are made and used
Summary of processes
Web bonding
Fabric finishing
Coverting
End product converting
User acceptance of non wovens
Medical and surgical disposables protect healthcare workers and patients
Hygiene related products medical market
Advantages
Hygiene market
Applications
Advantages
Medical products
Medical products Type of non wovens
Medical usage in the USA
Medical products
Surgical and medical products
Surgical products
Continuous innovation in absorbent, hygiene products
Absorbent hygiene products
Personal care and hygiene products
Healthcare products
Wrap up

POLYETHYLENE GREENHOUSES

Plastics in Agribusiness
Polyethylene Greenhouse
Specific Benefits of Polyhouses
Benefits of Plastic Greenhouses
Types of Polyethylene Greenhouses
classification based on material
Green Houses & Large Tunnels
Benefits
Manufacturing Process
Distribution Pattern of PE Greenhouses
For achieving a higher market penetration of PE Greenhouses

NEW TRENDS IN PLASTICS PACKAGING

Introduction
Flexible packaging
Thrust areas
Breathable films
Multipurpose FFS machinery
Hayssen Snack food packaging systems
Aseptic packaging
Aseptic filling operation
Factors of importance
Aseptic transfer
Internal storage transport and handling
Bulk aseptic packaging Filter
Automatic filling
Multilayer barrier PET bottles
Blow moulded industrial packaging
Some new trends in blow moulding
Blow moulding foam technology (BFT)
Thin gauge form fill seal machines
Packaging for electrostatic discharge protection
Miscellaneous
Some typical speciality additives in polymers for packaging applications
Biodegradable plastics (films)
Recycling of tetrapack waste
Wrap-up

NYLON MONOFILAMENTS

Introduction
Product Description and Uses
Manufacturing Process
Plant and Machinery

PLASTIC BATTERIES

Two Plastic Batteries

PACKAGING OF EDIBLE OIL AND FAT

Composition off Edible Oil and Fat
Spoilage Factors
Distribution Pattern
Packaging Systems/Types of Pack
Critical Parameters
Package Types
Tinplate Containers
Glass Bottles
Semi Rigid Containers
HDPE (High Density Polyethylene) Containers
PET (Polyethylene Terephthalate) Bottles
PVC (Poly Vinyl Chloride) Bottles
Other Semi-Rigid Packs
Flexible Plastic Pouches
Analysis of Needs and Shifts
Structures and Critical Polymers
Structures
Critical Polymers
Closer Look
Flexible Plastics as Economical Media
Flexible Plastics as Effective Solid Waste Reducing Media
Indian Standards for Packaging of Edible oil vanaspati and Ghee
Legislations

PVC HIGHLY FILLED TILES

Introduction
Product Description and Properties
uses and Application
Manufacturing Process

PLASTIC CORRUGATED PIPES

Introduction
Product Description and Properties
Uses and Applications
Manufacturing Process
Blow Moulding
Vacuum Forming
Raw Materials
Plant and Machinery

PVC HOUSE WITH BRAIDED REINFORCEMENT

Introduction
Product Description and Properties
Uses and Applications
Manufacturing Process
Plant and Machinery

RECYCLING OF PLASTICS (HDPE/PP/LDPE/LLDPE/ABS etc.)

Introduction
Collection of waste
Separation
Float Sink Separation
Froth Floatation Separation
Process of Plastic Wastes Recycling
Material Recycling of Homogeneous Plastics Wastes
Raw materials
Compatibilization of incompatible Polymers
Chemical Recyclng
Pyrolysis
Union Carbide Chemicals & Fuels
Tolyo Gas Co. High Grade Coke
Sekisui Chemical Co.Charcoal
Osaka University Gasoline

Osaka City Institute of Hygiene Combustible Gases
Chemical Decomposition of Plastic Wastes by Hydrolysis, Hydrocracking and Other Processes
Energy Recovery from Plastic Wastes
Incineration
Suitable Wastes for Incineration Treatment
Factors Affecting Incineration
Types of Hazardous Waste Incinerators
Products of Incineration
Air Pollution Control During Incineration
Sources of Chlorine and Dioxin Emission
Ash Contents
Landfill Gas and Flammability
Landfill Gas and the Greenhuse Effect
Asphyxiation Toxicity and Odour
Degradable Plastics
Factors Affecting Plastics Degradation
Plastic Modified for Degradation

PET PREFORM AND BOTTLE BLOWING

PET  Container Applications
Popular Applications
Manufacturing Processes
Quality Requirements
Single Stage Process
Two Stage Process
Two Stage System Injection Moulding Machine
Machines to give
Dehumidification
Chillers
High pressure compressor
Blowing Station Fully Automatic machines
How are the physical properties of PET improved by stretching?
International trends
Indian Scene
Future Scene Expected
The Future is Big and Good
PET Resin Industry  Structure

REVERSE PRINTED LDPE EXTRUSION COATING ON 2 SIDES OF HDPE WOVEN SACKS

Plastics for Entrepreneurs
Extrusion coating on woven sacks for entrepreneurs
Extrusion coating
Low density polyethylene resin
India Low Density Polyethylene Extrusion Coating in India
Polyethylene extrusion coating for entrepreneurs
Manufacturing process
Established end uses
Case study

REFRIGERATOR INNER DOORS AND LINERS

Introduction
Product Description and properties
Uses and Applications
Manufacturing Process
Raw Materials
Plant and Machienry
Project Cost

ROLL -O-MATIC BAG AND IN LINE PRINTING

Introduction
Product Description and Properties
Uses and Applications
Manufacturing process
Raw Materials
Plant and Machinery

PET RECYCLING

Virgin PET
PET Synthesis
Virgin PET thermal transitions and  crystallisation
PET applications and processing
Extrusion
Extrusion moulding
Extrusion to produce foam
Injection moulding
Blow moulding
Recycled PET
Contamination
Acid producing contaminants
Water
Colouring contaiminants
Acetaldehyde
Other contaminants
POSTC PET  conventional recycling processes
Chemical recycling
Mechanical recycling
Contaminants removal
Drying
Melt processing
Increasing recycled PET intrinsic viscosity
Reprocessing under vacuum
Stabilizers
Solid state polymerisation
Chain extension
Chain extension process
End groups effect
Cross linking reaction
Chain extenders
Chain extension process experimental variables
Chain extension process equipment
Reactive extrusion process
Single screw extruder
Twin screw extruder
Stability of reactive extrusion system
The effect of chain extension on PET crystallinity and thermal transitions
Thermal Transitions and Crystallinity
Multiple melting peaks phenomena
ISBM process
Preform moulding
Bottle stretch blow moulding
ISBM of RER-PET
Bottle physical properties
Orientation and conformation of molecules of PET bottle
Trans Gaucheconformational changes
Dichrostsm

SYNTHETIC PAPERS

Some Successful End uses
Features of synthetics (PP) paper
Finishing and fabrication of products using synthetic paper
Binding
Lamination
Folding
Perforation
Adhesives
Other end uses packaging
In mould labeling
Disposal of (PP) synthetic paper
In-Mould Labelling
Recyling
Environmentally Friendly
stationery Paper
Adhesives
A Wrap up

STRUCTURAL FOAM MOULDING

Introduction
Product Description and Properties
Uses and Applications
Manufacturing Process

TECHNOLOGY FOR MANUFACTURING ORIENTED PVC-O PIPES

Full Dry system
Quick Diameter Change
Higher Degree of  Orientation
Heating Equipment
Internal Scket
Flexibility
Low Learning Curve
Conclusion
Benefits to instailer of Oriented PVC (PVC-O) Pipes
Benefits to user of Oriented PVC (PVC-O) Pipes

WOOD PLASTIC COMPOSITES

Thermoplastics Materials and Wood Filler
Processing
Applications for WPCa
Decking
Window and Door Profiles
Automotive Applications
Conclusion

PLANT ECONOMICS OF ACRYLIC BATH TUB AND SHOWER TRAY

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF  HDPE, PVC & CPVC PIPES AND FITTINGS

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF PET  PREFORM AND PET JARS (CAP-20 LTRS)

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF PLASTIC GRANULES FROM WASTE

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF PLASTIC MOULDED UNIT (CHAIR, TABLES & VEGETABLE TRAYS)

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF PLASTIC WATER STORAGE TANKS

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF PYROLYSIS PLANT FROM PLASTIC & RUBBER

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF THERMOCOLE BASED DISOSABLE PLATES, CUPS AND GLASSES

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF UPVC DOORS AND WINDOWS PROFILES

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

PLANT ECONOMICS OF BIODEGRADABLE/COMPOSTABLE PLASTICS

Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/annum

The post Complete Technology Book of Plastic Processing and Recycling of Plastics with Project Profiles appeared first on EIRI - eBooks and Project Reports.