Soap – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Sat, 21 May 2022 10:45:00 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Soap – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 SOAP NOODLE MANUFACTURE https://projectreports.eiriindia.org/product/soap-noodle-manufacture/ Sat, 21 May 2022 10:45:00 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15429 Soap is an item of daily necessity as a cleaning agent. Soap production is one of the large chemical industry because it has a high demand in every part of the world. There are four basic raw materials involved in the manufacturing of soap and also there are three basic process methods that are used industrially; cold process, hot process and semi-boiled process. Soap production is mainly done in four steps, saponification, glycerin removal, soap purification and finishing.

Soap noodles are the fatty acids derived either from vegetable oil or animal fats used as the main ingredient in the production of soap bars. It is produced from the saponification of neutral fats and oil, neutralization of fatty acid and saponification of methyl esters.

There are two main types of soap noodle, i.e:

1. Made out of palm base or vegetable oil base

2. Another made from animal fats or tallow.

Due to its versatile properties, soap noodle offered by Sree Murni Global (M) Sdn Bhd able to meet the various needs of clients in the cosmetic, toiletry and laundry soap / detergent manufacturing or industries. We are able to supply according to your needs.

A typical blend of noodles would be:

• Comprising an 80% mix of palm oil and palm stearin, and 20% palm kernel oil known as 80/20, usually classified as standard

• Other blends in the market are mix composition of 90/10, 70/30 and 60/40.

Total Fatty Matters or TFM is a measure of fat content from various oil blends, moisture and glycerin contents are important features in distinguishing grades of soap noodles.

Soap Noodle commonly varies based:

1. Colour – White, creamy, yellowish, brownish and swing.

2. Solid – usually snow white

3. and translucent

TYPES OF SOAP NOODLES

i. Translucent Laundry Soap Noodles

One of uniquely formulated and highly demanded type of noodles used in the production of laundry soap bars. Our noodle was made with the composition of palm fatty acid distillates (PFAD) and palm kernel fatty acids Distillates (PKFAD) with Total Fatty Matters within 68-70%.

ii. Laundry Soap Noodles

As many third world countries still prefers washing their cloth by hand. Our laundry soap noodle assist many industries in this markets to formulate cost effective laundry soap bars. Our Laundry Soap has the composition of 90/10 (PFAD/PKFAD) and also made from 100% PFAD.

iii. White Soap Noodles or toilet soap noodle used my cosmetics or toilet soap manufacturers worldwide. We able to supply

1. 80/20 noodles with TFM 78-81 % min. The noodles is a blend of palm oil/palm stearin and palm kernel oil

2. 90/10 noodles suitable to manufacture multipurpose soap has Total Fatty Matters of 72% min.

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]]> INTRODUCTION
THERE ARE TWO MAIN TYPES OF SOAP NOODLE, I.E:
A TYPICAL BLEND OF NOODLES WOULD BE:
SOAP NOODLE COMMONLY VARIES BASED:
TYPES OF SOAP NOODLES
I. TRANSLUCENT LAUNDRY SOAP NOODLES
II. LAUNDRY SOAP NOODLES
SPECIFICATION OF SOAP NOODLES
SOAP NOODLES 90:10 [SNOW WHITE 90:10]
SPECIFICATION
SPECIFICATION
USES AND APPLICATION
CHEMICAL FORMULA: C3H8O3
ADVANTAGE OF PALM OIL BASE SOAP NOODLE
MARKET OVERVIEW OF SOAP NOODLES
INDIAN SOAP MARKET
BY TYPE, THE MARKET IS DIVIDED INTO:
ON THE BASIS OF FORM, THE MARKET CAN BE SEGMENTED INTO:
BASED ON PRODUCT, THE INDUSTRY CAN BE SEGREGATED INTO:
ON THE BASIS OF DISTRIBUTION CHANNEL, THE MARKET CAN BE DISTRIBUTED INTO:
MANUFACTURING PROCESS OF SOAP NOODLES
PROCESS FLOW DIAGRAM FOR SOAP NOODLE
RAW MATERIALS FOR SOAP PRODUCTION
OILS AND FATS
IODINE NUMBER
SAPONIFICATION VALUE
TABLE 1: IODINE NUMBERS, SAPONIFICATION VALUES INS FACTOR OF SOME FATS IN SOAP MAKING IN TROPICAL AREAS
SODA LYE OR POTASH LYE
CAUSTIC SODA | SODA LYE (NAOH)
CAUSTIC POTASH | POTASH LYE (KOH)
BRINE
ADDITIVES
SOAP MAKING PROCESS
THE PRETREATMENT OF OILS AND FATS
BLEACHING
REFINING
DEODORIZATION
SAPONIFICATION IN SOAP MANUFACTURING
FIGURE: REACTION CHAMBER OF SAPONIFICATION
SAPONIFICATION: COLD PROCESS
SAPONIFICATION: SEMI-BOILED PROCESS
SAPONIFICATION: FULL BOILED PROCESS / HOT PROCESS
GLYCERIN RECOVERY IN SOAP PRODUCTION
SOAP PURIFICATION
FINISHING
CLASSIFICATION OF INDUSTRIAL PROCESSES
INDUSTRIAL PROCESSES CAN ACTUALLY BE CLASSIFIED BASED ON THE PROCESS’ OUTPUT
LET?S CONSIDER THESE TWO PROCESSES.
CONTINUOUS PROCESS
BATCH PROCESS
FIGURE: COLD SEMI BOILED, FULLY BOILED PROCESSES OF SOAPPRODUCTION
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF RAW MATERIAL SUPPLIERS
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
TURNKEY SUPPLIERS FOR SOAP NOODLE PLANT

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> HOME CLEANING PRODUCTS LIKE LIQUID HAND WASH, SOAPS, TOILET CLEANERS, FLOOR AND GLASS CLEANERS, LIQUID DISHWASH AND DETERGENTS ETC. https://projectreports.eiriindia.org/product/home-cleaning-products-like-liquid-hand-wash-soaps-toilet-cleaners-floor-glass-cleaners-liquid-dishwash-detergents-etc/ Mon, 02 Jan 2017 07:56:53 +0000 http://projectreports.eiriindia.org/?post_type=product&p=7313 Liquid toilet cleaner is becoming very popular now-a-days owing to the sense of awareness of maintaining hygienic sanitary conditions in toilets, bathrooms, etc.

Harpic liquid toilet cleaner is gaining immense eminence owing to its exquisiteness.

Such a cleaner kills germs due to its germicidal action, removes tough stains as well as deodorizes the toilet system. Overall asceptic and hygienic conditions are well maintained.

The popularity of Harpic liquid toilet cleaner owes to the unique efficaciousness and handy applicability of the product, resulting in clean & odour free toilet system.

It is very powerful in action, removing even the most stubborn stains, dirt, etc. imparting a shining surface.

By its action, the disease causing bacteria are killed,  and a very agreeable and hygienic clean conditions are established.

Dishwasher liquids are detergents that are used to assist in hand washing as well as machine washing of glasses, plates, cutlery and cooking utensils. These detergent products are usually a high-foaming mixture of surfactants with low skin irritation.

Regardless of brand, few characteristics and features are vital in a hand dishwashing liquid that include - lasting suds, mildness to hands, superior cleaning performance, safety for dishes and other washables, storage stability, pleasing appearance and fragrance, convenient packaging as well as dispensing. In formulating and designing a dishwashing liquid to meet this criterion, manufacturers typically use certain basic ingredients.

In some cases, dishwashing liquid has also found to be useful for treating birds affected by oil spills. Some dishwashing liquids are also used in the case when a diesel fuel is spilled into water. When the dish cleaning liquid is poured onto it, it dissolves the spilled diesel and disposes it in a safe manner. Most people rinse the soap off from the dishes after cleaning them, however few leave the soap to dry on the dishes. Dishwashing liquid is often used in combination with water when blowing soap bubbles.

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]]> INTRODUCTION
USES & APPLICATIONS
FEATURES OF TOILET BOWL CLEANER
USES AND APPLICATION OF DISHWASHING LIQUID
PROPERTIES & CHARACTERISTICS
PROPERTIES & CHARACTERISTICS OF RAW MATERIALS
B.I.S. SPECIFICATIONS
MARKET SURVEY
IMPORT DATA OF LIQUID DISHWASH
IMPORT DATA OF LIQUID HAND WASH
EXPORT DATA OF TOILET CLEANER
EXPORT DATA OF HAND WASH
EXPORT DATA OF GLASS CLEANER
EXPORT DATA OF FLOOR CLEANER
GLOBAL MARKET POSITION OF HOME CLEANING PRODUCTS
PRESENT MANUFACTURES OF TOILET BOWL CLEANER
PRESENT MANUFACTURERS OF LIQUID DISH WASHER
SPECIFICATION OF TOILET CLEANER, LIQUID
FORMULATION OF LIQUID TOILET CLEANER (HARPIC TYPE)
FORMULATION OF ACID TOILET BOWL CLEANER
PROCESS OF MANUFACTURE OF LIQUID TOILET CLEANER (HARPIC TYPE)
LIQUID TOILET BOWL CLEANER
ACIDIC LIQUID TOILET BOWL CLEANER
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF LIQUID
TOILET CLEANER (HARPIC TYPE)
FORMULATION OF LIQUID TOILET CLEANER (HARPIC TYPE)
FORMULATION AND PROCESS OF HAND DISH WASHER LIQUID
FORMULATION OF HAND DISHWASHAR LIQUID
FORMULATION OF AUTOMATIC DISH WASHING DETERGENT LIQUID
FORMULATION OF DISHWASHER LIQUID
FORMULATION OF LIGHT DUTY DISHWASHING DITERGENT
FORMULATION OF AUTOMATIC INDUSTRIAL DISHWASHING POWDER
FORMULATION OF ACID HARD SURFACE BATHROOM CLEANER
TYPICAL FORMULATION OF GLASS CLEANER
FORMULATION OF ACID TOILET BOWL CLEANER (LIQUID)
FORMULATION OF DISH WASHER (SUPER CONCENTRATE)
FORMULATIONS AND PROCESS OF FLOOR AND BATH ROOM CLEANERS
PROCESS OF MANUFACTURING OF FLOOR CLEANER
FORMULATIONS AND PROCESS OF GLASS CLEANER
PROCESS FLOW SHEET
FORMULATIONS AND PROCESS OF DISH WASHING LIQUID
DETERGENT (SLES BASED)
MANUFACTURING PROCESS
FORMULATIONS AND PROCESS OF HAND WASH
MANUFACTURING PROCESS OF HAND WASH (LIQUID)
PROCESS IN DETAILS
FORMULATIONS OF LIQUID HAND SOAP
FORMULATION OF LIQUID HAND WASH SOAP
FORMULATION OF LIQUID HAND WASH
SWOT ANALYSIS FOR HAND DISHWASHING
COMMON INGREDIENTS AND BRANDS IN DISH WASHING DETERGENTS
TECHNICAL DETAILS OF DISHWASH DETERGENT
METHOD OF MANUAL DISHWASHING
PLANT LAYOUT
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF RAW MATERIALS

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT

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