Stainless steel cookware and bakeware is exceptionally durable. Once stainless steel has been stamped, spun or formed into utensil shape, it takes an extremely hard blow to dent it. Its attractive finish won’t corrode or tarnish permanently, and it’s hard, tough, nonporous surface is resistant to wear. Extremely smooth and scratch resistant, stainless steel utensils take an excellent polish.

Top-of-the-range cookware, bakeware, pantryware, tools and other equipment are frequently produced in stainless steel, which eases the work of homemakers.

Like other steels, stainless steel is an alloy—a combination of iron and other metals. What makes it different from other steels, however, is that it contains at least 11 percent chromium. It is chromium that makes steel “stainless” all the way through.

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INTRODUCTION
TYPES OF FOUNDRY
TYPES OF SAND MOLDING PROCESSES
1) GREEN-SAND MOLDING:
(A) PREPARATION OF THE PATTERN.
(B) MAKING THE MOLD.
(C) CORE SETTING.
(D) CLOSING AND WEIGHTING
ADVANTAGES
LIMITATIONS
(2) DRY-SAND MOLDS:
ADVANTAGES
DISADVANTAGES
(3) CARBON-DIOXIDE GAS MOLDING
(4) CEMENT BONDED SAND MOLDS.
(5) SHELL MOLDING
ADVANTAGES
DISADVANTAGES
MOLDINNG MATERIAL
MOLDING SANDS (FOUNDRYSAND)
PROPERTIES
CONSTITUENTS OF MOLDING SAND
A. SILICA SAND
B. BINDER
C. MOISTURE
D. ADDITIVES
E. COAL DUST
F. CORN FLOUR
G. DEXTRIN
H. SEA COAL
I. PITCH
J. WOOD FLOUR
J. PULVERIZED SILICA OR SILICA FLOUR
TYPES OF MOULDING SAND
1. GREEN SAND
2. DRY SAND
3. LOAM SAND
4. PARTING SAND
5. FACING SAND
6. BACKING SAND
7. SYSTEM SAND
8. CORE SAND
PATTERNS FOR SAND CASTING
ADVANTAGES OF SAND CASTING
DISADVANTAGES OF SAND CASTING
USES AND APPLICATION
1. TRANSPORT
2. HEAVY EQUIPMENT
3. HARDWARE
TYPICAL APPLICATIONS ARE
B.I.S. SPECIFICATION
INDIAN FOUNDRY INDUSTRY LOOKS TO DOUBLE TURNOVER IN 3 YEARS
MARKET POSITION    40
COMPETITION WITHIN THE SECTOR
ALLIED MSME SECTOR IN DEEP TROUBLE
SHORTAGE OF SKILLED MANPOWER
GROWING BUSINESS CONFIDENCE
CONCLUSION
GROWING DEMAND OF FOUNDRY SECTOR
OVERVIEW
SIGNIFICANCE OF FOUNDRY INDUSTRY
SIGNIFICANCE OF FOUNDRY INDUSTRY
INDIAN AUTOMOBILE INDUSTRY OVERVIEW
FOUNDRY INDUSTRY (CASTING)
INDUSTRY STRUCTURE AND DEVELOPMENTS
BACKGROUND
GLOBAL TRENDS IN THE CASTING INDUSTRY
INDIAN CASTING INDUSTRY
MANUFACTURERS/SUPPLIERS OF S.S. CASTING
PROCESS OF SAND CASTING OF STAINLESS STEEL
1. RAW MATERIALS AND RAW MATERIAL HANDLING
(A) SS 304 SCRAPE. SS, 410 SCRAP AND ALL TYPES OF FERRO
ALLOY METALS
(B) SILICA SAND
(C) CHROMITE SAND
(D) ZIRCON SAND
(E) OLIVINE SAND
(F) BENTONITE
(G) RESINS
(H) CEREAL BINDERS
(I) IRON OXIDE
2. SAND PREPARATION (TRANSPORT, SIEVING, COOLING, MIXING)
(A) RECONDITIONING WITH GREEN SAND MOULDING
(B) MOULDING WITH NATURAL SAND
(C) GREEN SAND MOULDING
3. PATTERN MAKING
A. MANUAL FABRICATION
B. COMPUTER NUMERICAL CONTROL MACHINING METHOD
C. FAST FREEFORM FABRICATION
4. MOULD AND CORE PRODUCTION
CORE FABRICATION PROCESS
FABRICATION OF CORE BOXES
FABRICATION OF SAND MOULD
STEPS INVOLVED IN MAKING A SAND MOLD
METHODS OF SAND MOLDING
A) BENCH MOLDING
B) FLOOR MOLDING
C) PIT MOLDING
D) MACHINE MOLDING
COATING PROCESS ON MOULD
5. RUNNING, GATING, FEEDING AND FILTRATION
6. MELTING AND METAL TREATMENT
(A) ELECTRIC ARC FURNACE (EAF)
NATURE OF ATMOSPHERIC EMISSIONS
(B). INDUCTION FURNACE (IF)
CORELESS INDUCTION FURNACE
ADVANTAGES:
DISADVANTAGES:
NATURE OF EMISSIONS
7. METAL TREATMENT OF STEEL
8. CASTING PROCESS WITH SAND MOLD
(A) POURING
(B) SOLIDIFICATION
(C) SHAKE-OUT
9. FINISHING AND POST CASTING OPERATIONS
COATING    110
(A) REMOVAL OF THE RUNNING SYSTEM
(B) SAND REMOVAL
C) REMOVAL OF BURRS
OTHER APPLIED TECHNIQUES INCLUDE:
10. HEAT TREATMENT
HEAT TREATMENT OF STAINLESS STEEL
SOLUTION TREATMENT AND QUENCHING
11. QUALITY CONTROL
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
STAINLESS STEEL SCRAP
FERRO ALLOYS
CHROME SALT AND CHROMIC ACID
FOUNDRY SAND
BENTONITE POWDER
DEXTRINE
NITRIC ACID
PICKLING CHEMICALS
SUPPLIERS OF OIL AND GREASE
SUPPLIERS OF PLANT AND EQUIPMENTS
INDUCTION FURNACE
ANNEALING FURNACE
INTENSIVE SAND MIXTURE AND MULLER
SAND SIEVING MACHINE
SQUEEZE MOLDING MACHINE
SHAKEOUT MACHINE
SHELL MOLDING MACHINE
CORE SHOOTER MACHINE
DRYING OVEN
FOUNDRY TOOLS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF MOLDING BOXES
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
NDT INSPECTION EQUIPMENT
BENCH GRINDER
DRILLING MACHINE
CNC MACHINES, CNC MACHINE TOOLS & LATHES
CNC LATHE MACHINE
POWER HACKSAW
GRINDING MACHINE
CNC MACHINING CENTRE
HARD CHROME PLATING PLANT
EOT CRANES
D.G. SETS
POWER TRANSFORMERS
COOLING TOWER
ETP PLANTS
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
WEIGHING MACHINE (PLATFORM TYPE)
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SUBMERSIBLE WATER PUMP

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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Pre–engineered means, generally speaking, is any part of a structure that is manufactured prior to its arrival on the building site. The concept of the pre-engineered building (PEB) is one where the fabrication is completed in a controlled environment with the latest technology, and then subsequent erection is carried out.

Technological improvement over the year has contributed immensely to the enhancement of quality of life through various new products and services. One such revolution was the pre engineered buildings. Through its origin can be traced back to 1960’s its potential has been felt only during the recent years. This was mainly due to the development in technology, which helped in computerizing the design and design.

Though initially only off the shelf products were available in these configurations aided by the technological development tailor made solutions are also made using this technology in very short durations. A recent survey by the Metal Building Associations (MBMA) shows that about 60% of the non residential low rises building in USA are pre engineered buildings.

Although PEB systems are extensively used in industrial and many other non residential constructions world wide, it is relatively a new concept in India. These concepts were introduced to the Indian markets lately in the late 1990’s with the opening up of the economy and a number of multi nationals setting up their projects. The market potential of PEB’s is 1.2 million tones per annum. The current pre engineered steel building manufacturing capacity is 0.35 million tones per annum. The industry is growing at the compound rate of 25 to 30 %.

With respect to design of the structure and aesthetic appearance India is way behind. Indian manufacturers are trying to catch up; comparatively PEB’s is a new concept in India. Beside, in fabrication and other areas of PEB India is very good. As compared to other countries Indian codes for building design are stringent but safer. IS standards are upgraded continuously. In India, American codes are also followed.

INTRODUCTION
ADVANTAGES OF PRE ENGINEERED BUILDINGS
PRE ENGINEERED BUILDINGS VS CONVENTIONAL STEEL BUILDINGS
USES AND APPLICATIONS
ROOF MOUNTING SYSTEM
GROUND MOUNTING SYSTEM
TYPES OF TOWER
B.I.S. SPECIFICATION
MARKET OF PEB STRUCTURE
MARKET OF SOLAR MOUNTING STRUCTURE
CHALLENGES AND CONSTRAINTS
MARKET OF TELECOM TOWER IN INDIA
MARKET PROSPECTS OF POWER TRANSMISSION TOWER
NEW INDUSTRY BENCHMARK IN TRANSMISSION LINE TOWER
BUSINESS IN INDIA
MARKET FOR STREET LIGHT POLES
SUPPLIERS OF PEB STRUCTURE
SUPPLIERS OF SOLAR PANEL MOUNTING STRUCTURE
SUPPLIERS OF TRANMISSION TOWER
SUPPLIERS OF STREET LIGHT POLES
PROCESS FLOW CHART FOR PEB
FABRICATION PROCESS OF PEB
FABRICATION PROCESS OF PRIMARY MEMBER OR MAIN FRAME SUCH
AS COLUMN AND TAPERED RAFTER
FABRICATION PROCESS OF SECONDARY MEMBER SUCH AS PURLIN
AND GIRTS, C-SECTIONS, EAVE STRUTS, OPEN WEB TRUSES,
CABLE BRACING ETC.
FABRICATION PROCESS OF WALL PANEL AND ROOF PANEL
BY ROLLING PROCESS
QUALITY CONTROL FOR FABRICATION PROCESS
PROCESS FLOW CHART FOR SOLAR PANEL MOUNTING STRUCTURE
FABRICATION PROCESS FOR TRANSMISSION TOWER
PROCESS FLOW CHART FOR STREET LIGHT POLES
FABRICATION PROCESS OF STREET LIGHT POLES
HOT DIP GALVANIZED BENEFITS
COATING DEFECT
QUALITY CONTROL
METHODS OF ANODODIZING
PLANT LAY OUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

The post STEEL FABRICATION (PEB, SOLAR PANEL MOUNTING STRUCTURE FABRICATION, TRANSMISSION TOWER, STEEL POLES FOR STREET LIGHT FABRICATION, PIPE FABRICATION ETC.) appeared first on EIRI - eBooks and Project Reports.

Mild steel  is  extensively being  used  for  manufacturing hinges  for  all purposes but brass, S.S. and Aluminium
hinges have also been manufactured  because  of  their   respective properties,  uses  and  applications.  Though  the
manufacturing  process  is same for all materials of hinges yet  some  balancing equipments are needed to be added with the  main machineries when material changes.

•    INTRODUCTION
•    USES AND APPLICATIONS
•    PROPERTIES
•    B.I.S. SPECIFICATIONS
•    MARKET SURVEY
•    MANUFACTURERS/SUPPLIERS of DOOR HINGES
•    TYPES OF HINGES
•    PROCESS OF MANUFACTURE
•    PROCESS FLOW SHEET
•    PLANT LAYOUT
•    PRINCIPLES OF PLANT LAYOUT
•    PLANT LOCATION FACTORS
•    EXPLANATION OF TERMS USED IN THE PROJECT REPORT
•    PROJECT IMPLEMENTATION SCHEDULES
•    SUPPLIERS OF RAW MATERIALS
•    SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A :

.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT

The post DOOR HINGES (MILD STEEL AND STAINLESS STEEL) CAP: 10 TPD appeared first on EIRI - eBooks and Project Reports.

Various  design considerations are adopted in the design  of self-supporting  steel lattice towers for  overhead  transmission lines,   including  loads,  combination  of  loads,   permissible stresses, wind pressures likely to be experienced during  service and atmospheric corrosion intensity.

Project Report Covers:

Introduction
Uses and Applications
Properties
Market Survey with future aspects
Present Manufacturers
B.I.S. Specifications
Manufacturing Process with Formulae
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials
Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials.

The post STEEL TRANSMISSION LINE TOWER & HOT ROLLING MILL TO PRODUCE STEEL SECTIONS appeared first on EIRI - eBooks and Project Reports.

[CODE NO. 1546]  

Stainless Steel Kitchen Sinks as the name suggests are made of stainless steel.  Sinks are the vessels used in houses and hotels, restaurants for cleaning  dirty  utensils, used for cooking, serving  tea and coffee etc. and eating  meals,  break fasts, refreshments need to be anti-rust and strong, and hence and made of  stainless steel. The sinks are used where the utensils carry lot of fat and other stick substances on the surfaces and require full dealing with detergents. There are more than 70 standard types of stainless steel.

Generally, all are iron based, with 12 to 30% chromium and 0 to 22% nickel.

Austenite stainless steel are most corrosion resistant. They contain 16 to 26% chromium and 6 to 22% nickel. The more famous 18:8 stainless steel contained 18% chromium and 8% nickel. These steels are tough and ductile.

They are to be fabricated by all standard methods.

PROJECT REPORT COVERS:

•     Introduction
•     Uses and Applications
•     Properties
•     Market Survey with future aspects
•     Present Manufacturers
•     B.I.S. Specifications
•     Manufacturing Process with Formulae
•    Cost Economics with Profitability Analysis
•     Capacity
•     Land & Building Requirements with Rates
•     List & Details of Plant and Machinery with their Costs
•     Raw Materials
•     Details/List and Costs
•     Power & Water Requirements
•     Labour/Staff Requirements
•     Utilities and Overheads
•     Total Capital Investment
•     Turnover
•     Cost of Production
•     Break Even Point
•     Profitability
•     Land Man Ratio
•     Suppliers of Plant & Machineries and Raw Materials.

The post STAINLESS STEEL SINKS appeared first on EIRI - eBooks and Project Reports.

PROJECT REPORT COVERS:

•     Introduction
•     Uses and Applications
•     Properties
•     Market Survey with future aspects
•     Present Manufacturers
•     B.I.S. Specifications
•     Manufacturing Process with Formulae
•    Cost Economics with Profitability Analysis
•     Capacity
•     Land & Building Requirements with Rates
•     List & Details of Plant and Machinery with their Costs
•     Raw Materials
•     Details/List and Costs
•     Power & Water Requirements
•     Labour/Staff Requirements
•     Utilities and Overheads
•     Total Capital Investment
•     Turnover
•     Cost of Production
•     Break Even Point
•     Profitability
•     Land Man Ratio
•     Suppliers of Plant & Machineries and Raw Materials.

The post STAINLESS STEEL COLD ROLLING MILL FROM COIL appeared first on EIRI - eBooks and Project Reports.