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	<title>Project report on Steel - Technology Book - Feasibility Report - Market Survey - Industrial Report</title>
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		<title>STEEL ROLLING INDUSTRY</title>
		<link>https://projectreports.eiriindia.org/product/steel-rolling-industry/</link>
		
		<dc:creator><![CDATA[EIRI Team]]></dc:creator>
		<pubDate>Wed, 27 Jul 2022 11:51:42 +0000</pubDate>
				<guid isPermaLink="false">https://projectreports.eiriindia.org/?post_type=product&#038;p=15471</guid>

					<description><![CDATA[<p>Steel reinforcement bar is also known as rebar, reinforcing bar, reinforcing steel and reinforcement steel. It is a versatile constructional material which is widely used in the construction industry for making of the reinforced concrete. Reinforcement concrete (RC) is a composite material made up of concrete and some form of reinforcement – most commonly steel rods, bars, wires or mesh of steel rods and steel wires. The steel reinforcement bars usually consists of such shape and size that they may easily be bent and placed in the concrete so as to form a monolithic structure.</p>
<p>The properties of thermal expansion for both steel and concrete are approximately the same. This along with excellent bendability property makes steel the best material as reinforcement in concrete structures. Another reason steel works effectively as reinforcement is that it bonds well with concrete. When passive reinforcement (steel bars) is employed, the structure is known as reinforced concrete structure. In pre-stressed concrete structure, the reinforcement (steel wire) is stressed prior to subjecting the structure to loading, which may be viewed as active reinforcement. Passive steel reinforcing bars, also known as rebars, should necessarily be strong in tension and, at the same time, be ductile enough to be shaped or bent.</p>
<p>Steel rebar is most commonly used as a tensioning devise to reinforce concrete to help hold the concrete in a compressed state. Concrete is a material that is very strong in compression, but virtually without strength in tension. To compensate for this imbalance in a concrete slab behavior, reinforcement bar is cast into it to carry the tensile loads. The surface of the reinforcement bar may be patterned to form a better bond with the concrete.</p>
<p>Reinforced concrete gets its strength from the two materials, steel and concrete, working together. To get them working together, it is critical that the steel be adequately bonded to the concrete. Achieving this bond is called developing the bar, and many aspects of reinforcement design are geared toward achieving development.</p>
<p>Steel rebars are the time proven match for reinforcing concrete structures. RC structures are designed on the principle that steel and concrete act together to withstand induced forces. The aim of the reinforced concrete designer is to combine the reinforcement with the concrete in such a manner that sufficient of the relatively expensive reinforcement is incorporated to resist tensile and shear forces, whilst utilizing the comparatively inexpensive concrete to resist the compressive forces.</p>
<p>To achieve this aim, the designer needs to determine, not only the amount of reinforcement to be used, but how it is to be distributed and where it is to be positioned. These decisions of the designer are critical to the successful performance of reinforced concrete and it is imperative that, during construction, reinforcement be positioned exactly as specified by the designer.</p>
<p>Originally concrete structures were made without reinforcement. The use of rebars has started in construction since at least the 18th century. Earlier cast iron was the materials for the rebars. This was because cast iron rebars were of high quality, and there was no corrosion on them for the life of the structure. Later the technique was refined by embedding the steel bars in the reinforced concrete structures. Plain mild steel rebars of strength 250 MPa were used widely till about 1960s. Square twisted steel bars (deformed bars) were introduced in 1960s. But these were phased out due to their inherent inadequacies.</p>
<p>Later the steel rebars of high yield strength were produced by raising carbon as well as manganese contents. After this high strength was incorporated to the steel rebars to a great extent by cold twisting. The cold twisted deformed (CTD) steel rebars were produced by cold working process, which was basically a mechanical process. It involved stretching and twisting of mild steel bars, beyond the yield plateau, and subsequently releasing the load. CTD round rebars having yield strength in the range of 415 MPa were introduced in the late 1960s. Since then, there has been an increasing demand for high strength deformed bars.</p>
<p>Quenched and self tempered (QST) steel bars were introduced during late 1970s. These steel bars are popularly known in India as thermo mechanical treated (TMT) steel rebars. Quenching and self tempering treatment of the steel rebars is a heat treatment process in which hot steel bars coming out of last rolling mill stand are rapidly quenched with water. Rapid quenching provides intensive cooling of surface resulting in the steel bars having hardened surface due to the martensitic structure with hot core. The steel rebars are then allowed to cool in ambient conditions. During the course of such cooling, the heat released from core tempers the hardened martensitic structure of the surface while core is turned into a ferrite pearlite structure. This quenching and self tempering process thus changes the structure of material to a composite structure of ductile ferrite pearlite composition in core and tough surface rim of tempered martensite providing an optimum combination of high strength, ductility, bendability<br />
and other desirable properties. The steel reinforcing bars can be produced with strength of 415 MPa, 500 MPa, and 550 MPa and even higher. Quenching and tempering treatment can also be given to steel rebars having composition strengthened with micro alloying.</p>
<p>Fig 1 gives typical cross section of steel rebars produced by quenching and self tempering.</p>
<p>Fig 1 Typical cross section of steel rebar</p>
<p>For engineering a sound and durable concrete structure, it is essential to use reinforcement of appropriate characteristics and quality. Characterization is a process to control and ensure the quality of a material. Principal objective of characterization of a material is to ensure that it possesses the requisite properties necessary for its intended engineering usage. Properties of steel rebars are influenced by the chemical composition of the steel from which it is manufactured. Characterization is generally performed by checking the chemical composition and certain specified physical properties. The particular chemical ingredients and physical properties, which are selected for characterization, again depend on the attributes of the material that are important for its specified application. Characterization of steel rebars is as important as that of concrete for a sound RC structure of desired strength.</p>
<p>Characterization of steel reinforcement bars is important for design. Clear understanding of mechanics of reinforced concrete structures helps in understanding the intricacy involved with the characterization of rebars. Moreover, basic knowledge on manufacturing process of steel helps in appreciating various facets of the characterization.</p>
<p>Steel reinforcement bars are normally divided into primary and secondary reinforcement as given below. However there are also other minor uses.</p>
<p>• Primary reinforcement refers to the steel which is employed to guarantee the resistance needed by the structure as a whole to support the design loads.</p>
<p>• Secondary reinforcement is also known as distribution or thermal reinforcement and is employed for durability and aesthetic reasons, by providing enough localized resistance to limit cracking and resist stresses caused by effects such as temperature changes and shrinkage.</p>
<p>• Steel rebars are also employed to confer resistance to concentrated loads by providing enough localized resistance and stiffness for a load to spread through a wider area.</p>
<p>• Steel rebars may also be used to hold other steel bars in the correct position to accommodate their loads.</p>
<p>Steel has an expansion coefficient nearly equal to that of modern concrete. If this were not so, it would cause problems through additional longitudinal and perpendicular stresses at temperatures different from the temperature of the setting. Although steel rebars have ribs that bind it mechanically to the concrete, it can still be pulled out of the concrete under high stresses, an occurrence that often accompanies a larger scale collapse of the structure. To prevent such a failure, steel rebars are either deeply embedded into adjacent structural members (40 to 60 times the diameter), or bent and hooked at the ends to lock it around the concrete and other steel rebars. This first approach increases the friction locking the steel rebars into place, while the second makes use of the high compressive strength of concrete.</p>
<p>Placing and fixing of reinforcement into the forms for the structure is one of the most important aspects of the construction of a structure. Cover has the most significant effect on the long term durability of reinforced concrete and therefore of the structure. Excess cover should be avoided as micro cracking due to bending stress can result in the growth and development of cracks and resulting corrosion of reinforcement or member loss due to spalling. The correct cover is required to ensure that reinforced concrete members meet their specified design requirements.</p>
<p>Common steel rebars are usually made of unfinished tempered steel, making it susceptible to rusting. Normally the concrete cover is able to provide a pH value higher than 12 for the avoidance of the corrosion reaction. Too little concrete cover can compromise with this protection through carbonation from the surface, and salt penetration. Too much concrete cover can cause bigger crack widths which also compromises the local protection. As rust takes up greater volume than the steel from which it was formed, it causes severe internal pressure on the surrounding concrete, leading to cracking, spalling, and ultimately structural failure. This phenomenon is known as oxide jacking. Lack of cover on parapet anchors/starter bars results in loss of durability, pop outs and corrosion of steel reinforcement bars.</p>
<p>Steel reinforcement bar corrosion is a particular problem where the concrete is exposed to salt water. Uncoated, corrosion resistant low carbon chromium alloyed, epoxy coated, galvanized or stainless steel rebars can be used in this situation at greater initial cost, but at significantly lower cost over the service life. Extra care is taken during the transport, fabrication, handling, installation, and concrete placement process when working with epoxy coated rebar, because damage reduces the long term corrosion resistance of these rebars</p>
<p>Reinforcement steel bars can also be displaced by impacts such as earthquakes, resulting in structural failure. The shaking of the earthquake causes rebars to burst from the concrete and buckle. Updated designs, including more circumferential rebar, can address this type of failure. Steel rebars can be made with various levels of ductility. The more ductile steel is capable of absorbing considerably more energy when deformed – a behavior that resists earthquake forces and is used in RC design.</p>
<p>The welding of reinforcement is generally not permitted for high tensile steel, since heating of hot rolled bars causes brittle fracture in the reinforcement. In the case of cold worked deformed (CTD) steel bars, heating causes the reinforcement to revert to mild steel as it loses the effects of strain hardening. Welding is normally permitted on mild steel and in some cases quenched and self tempered steel rebars.</p>
<p>The steel reinforcement bars delivered to the construction site must be stored neatly in a location specially prepared for this purpose. The steel reinforcement bars are to be stored on a platform off the ground to prevent corrosion and contamination due to deleterious matter (mud, grease, oil, paint, loose rust, etc).</p>
<p>If the steel reinforcement bars are to be stored for a long period of time or are stored in a marine environment (within 10 km of sea) the steel reinforcement bars piles need to be covered.</p>
<p>The condition of the steel reinforcement bars are to be preferably checked in the storage area before delivery to the point of use. The steel reinforcement bars are to be clean and free of all deleterious matter and cleaned by means of water jetting, degreasing or other method if required as the presence of the above have an adverse effect on the bond of reinforcement to concrete.</p>
<p>It is very important that steel reinforcement bars are not corroded to the point that pitting of the bars is evident. Pitting is a potential flaw which under cyclic loading can reduce the life of the structure significantly. If pitting of steel is greater than that permitted, the steel reinforcement bars must be rejected.</p>
<p>Bending dimensions of the steel reinforcement bars are to be frequently checked to ensure that the bars fit into the formwork and provide enough cover. The inside radius of bends is very important to ensure that the bars are not overstressed during bending.</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-rolling-industry/">STEEL ROLLING INDUSTRY</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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										<content:encoded><![CDATA[<p>INTRODUCTION<br />
FIG 1 TYPICAL CROSS SECTION OF STEEL REBAR<br />
460 STEEL REBAR BS-BRITISH STANDARD<br />
CHEMICAL COMPOSITION<br />
THEORETICAL WEIGHT<br />
460 STEEL REBAR BS4449-1997-BRITISH STANDARD<br />
USES AND APPLICATION<br />
BRITISH STANDARD (B.S)<br />
PROCESS FLOW CHART FOR RE-BAR<br />
MANUFACTURING PROCESS OF M.S BILLET<br />
INDUCTION FURNACE WITH CCM<br />
(1) MELTING PROCESS<br />
(2) CONTINUOUS CASTING PROCESS OF BILLET<br />
LUBRICATION<br />
MOULD<br />
SECONDARY COOLING<br />
BILLET CUTTING<br />
BILLET PROCESSING<br />
(3) ROLLING PROCESS<br />
A. ROUGHING MILL<br />
B. INTERMEDIATE MILL<br />
C. FINISHING MILL<br />
(4) FINISHING SECTION<br />
5. INSPECTION AND TESTING OF BAR<br />
STAGE WISE INSPECTION DETAILS<br />
FIGURE 8(A): INCOMING MATERIAL INSPECTION<br />
FIGURE 8(B): IN PROCESS INSPECTION DATA COLLECTED FOR TMT RODS<br />
6. DISPATCH<br />
WORKING PRINCIPLE OF CONTINUOUS CASTING PROCESS<br />
REQUIREMENTS FROM LIQUID STEEL<br />
TUNDISH APPLICATION<br />
LIQUID STEEL SHROUDING<br />
LIQUID STEEL FLOW CONTROL<br />
MOULD AND HEAT TRANSFER<br />
SECONDARY COOLING, STRAND CONTAINMENT AND WITHDRAWAL<br />
FIG 1 SCHEMATICS OF CC PROCESS AND THE PHENOMENA IN THE<br />
MOULD REGION<br />
CONTINUOUS CASTING OF STEEL BILLETS<br />
FIG 1 SINGLE STRAND BILLET CASTER<br />
FIG 2 EIGHT STRAND BILLET CASTING MACHINES<br />
STEEL LADLE<br />
TUNDISH<br />
MOULD<br />
SECONDARY COOLING<br />
CONTINUOUS CASTING MACHINE AND ITS EQUIPMENT<br />
FIG 1 TYPICAL SECTION AND PLAN VIEW OF A CC MACHINE<br />
TYPES OF CONTINUOUS CASTING MACHINES<br />
CONTINUOUS CASTING MACHINE EQUIPMENT<br />
LADLE TURRET<br />
TUNDISH<br />
MOULD<br />
SECONDARY COOLING<br />
STRAND CONTAINMENT<br />
BENDING AND STRAIGHTENING<br />
DUMMY BAR<br />
FACILITIES BEYOND BENDING AND STRAIGHTENING SECTION<br />
MARKET POSITION<br />
ROLLING MILL MARKET: SEGMENTATION<br />
BY MACHINE TYPE<br />
BY PROCESS<br />
BY APPLICATION<br />
BY END USE<br />
MARKET GROWTH<br />
PRESENT MANUFACTURERS/SUPPLIERS<br />
SUPPLIERS OF M.S RE-BAR<br />
SUPPLIERS OF PLANT AND MACHINERY<br />
SUPPLIERS OF SCRAP BALING MACHINE<br />
SUPPLIERS OF INDUCTION FURNACE<br />
SUPPLIERS OF ANNEALING FURNACE<br />
SUPPLIERS OF HEAT TREATMENT FURNACE<br />
SUPPLIERS OF CONTINUOUS BILLET CASTING COMPELETE PLANT<br />
SUPPLIERS OF ROD ROLLING COMPELETE PLANT<br />
SUPPLIERS OF COOLING BED<br />
SUPPLIERS OF DRILLING MACHINE<br />
SUPPLIERS OF MILLING MACHINE<br />
SUPPLIERS OF CNC LATHE MACHINE<br />
SUPPLIERS OF BOARING MACHINE<br />
SUPPLIERS OF POWER HACKSAW<br />
SUPPLIERS OF GRINDING MACHINE<br />
SUPPLIERS OF POWER PRESS<br />
SUPPLIERS OF WELDING MACHINE<br />
SUPPLIERS OF EOT CRANES<br />
SUPPLIERS OF POWER TRANSFORMERS<br />
SUPPLIERS OF ELECTRICAL PANEL<br />
SUPPLIERS OF COOLING TOWER<br />
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)<br />
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS<br />
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS<br />
SUPPLIERS OF AIR COMPRESSORS<br />
SUPPLIERS OF PLATFORM WEIGHING MACHINE<br />
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS<br />
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS<br />
SUPPLIERS OF SHOT BLASTING MACHINE<br />
SUPPLIERS OF JIGS AND FIXTURE<br />
SUPPLIERS OF SUBMERSIBLE WATER PUMP<br />
SUPPLIERS OF RAW MATERIALS<br />
SUPPLIERS OF PIG IRON<br />
SUPPLIERS OF SPONGY IRON<br />
SUPPLIERS OF STEEL SCRAPE<br />
SUPPLIERS OF FERRO ALLOY<br />
SUPPLIERS OF COKE<br />
SUPPLIERS OF LIME<br />
SUPPLIERS OF FERRO SILICON<br />
SUPPLIERS OF DEGREASING CHEMICAL<br />
SUPPLIERS OF PICKLING CHEMICALS<br />
PLANT LAYOUT</p>
<p>APPENDIX – A:</p>
<p>01. PLANT ECONOMICS<br />
02. LAND &amp; BUILDING<br />
03. PLANT AND MACHINERY<br />
04. OTHER FIXED ASSESTS<br />
05. FIXED CAPITAL<br />
06. RAW MATERIAL<br />
07. SALARY AND WAGES<br />
08. UTILITIES AND OVERHEADS<br />
09. TOTAL WORKING CAPITAL<br />
10. TOTAL CAPITAL INVESTMENT<br />
11. COST OF PRODUCTION<br />
12. TURN OVER/ANNUM<br />
13. BREAK EVEN POINT<br />
14. RESOURCES FOR FINANCE<br />
15. INSTALMENT PAYABLE IN 5 YEARS<br />
16. DEPRECIATION CHART FOR 5 YEARS<br />
17. PROFIT ANALYSIS FOR 5 YEARS<br />
18. PROJECTED BALANCE SHEET FOR (5 YEARS)</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-rolling-industry/">STEEL ROLLING INDUSTRY</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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		<item>
		<title>STEEL PIPE PLANT</title>
		<link>https://projectreports.eiriindia.org/product/steel-pipe-plant/</link>
		
		<dc:creator><![CDATA[EIRI Team]]></dc:creator>
		<pubDate>Fri, 20 Aug 2021 09:07:52 +0000</pubDate>
				<guid isPermaLink="false">https://projectreports.eiriindia.org/?post_type=product&#038;p=14988</guid>

					<description><![CDATA[<p>Electric resistance welded (ERW) pipe is manufactured by cold-forming a sheet of steel into a cylindrical shape. Current is then passed between the two edges of the steel to heat the steel to a point at which the edges are forced together to form a bond without the use of welding filler material. Initially this manufacturing process used low frequency A.C. current to heat the edges. This low frequency process was used from the 1920’s until 1970. In 1970, the low frequency process was superseded by a high frequency ERW process which produced a higher quality weld.</p>
<p>Over time, the welds of low frequency ERW pipe was found to be susceptible to selective seam corrosion, hook cracks, and inadequate bonding of the seams, so low frequency ERW is no longer used to manufacture pipe. The high frequency process is still being used to manufacture pipe for use in new pipeline construction</p>
<p>ERW steel pipes &#38; tubes find widespread usage across industries and fields. In addition to various engineering industries, they are used for water, oil and gas distribution, line pipes, fencing, scaffolding, etc. They are also used for agricultural purposes, drinking water supply, and thermal power, for hand pumps for deep boring wells and also as protection for cables (telecom), among others. Depending on the requirement of the end user industry, ERW steel pipes &#38; tubes are available in various wall thicknesses, diameters, and qualities. The different types include line precision pipes, tubular poles, electric poles, lightweight galvanised pipes for sprinkler irrigation, among others. The industry has sufficient capacity to manufacture the different types of pipes &#38; tubes. High performance ERW steel pipes &#38; tubes possess high strength, toughness and are corrosion resistant. In the manufacturing process of ERW steel pipes &#38; tubes, the edges to be welded are mechanically pressed together and electric resistance or electric induction is used to generate the heat required for welding. With the adoption of better welding technology, ERW pipes &#38; tubes are now widely used in the oil &#38; gas sector. A number of ERW steel pipes &#38; tubes production units are in the SSI sector. Higher demand from the oil &#38; gas industry, infrastructure and automobile industries has led to a healthy increase in production of ERW steel pipes.</p>
<p>TYPES OF ERW PIPE</p>
<p>(1) Low-Frequency-Welded ERW (LF-ERW) Pipe</p>
<p>(2) High-Frequency-Welded ERW (HF-ERW) Pipe</p>
<p>(3) Direct-Current-Welded ERW (DC-ERW) Pipe</p>
<p>(1) Low-Frequency-Welded ERW (LF-ERW) Pipe</p>
<p>ERW pipe was introduced by Republic Steel in 1929 and variations of the original process are still in use today. Cans were formed continuously as described above, and welding was done with low-frequency alternating current (typically 120 cycles per second).</p>
<p>Low-frequency electric resistance weld, LF-ERW is Electric resistance welded (ERW) pipe manufactured by cold-forming a sheet of steel into a cylindrical shape. Current is then passed between the two edges of the steel to heat the steel to a point at which the edges are forced together to form a bond without the use of welding filler material. Initially this manufacturing process used low frequency A.C. current to heat the edges. This low frequency process was used from the 1920s until 1970. In 1970, the low frequency process was superseded by a high frequency ERW process which produced a higher quality weld.</p>
<p>Over time, the welds of low frequency ERW pipe was found to be susceptible to selective seam corrosion, hook cracks, and inadequate bonding of the seams, so low frequency ERW is no longer used to manufacture pipe. The high frequency process is still being used to manufacture pipe for use in new pipeline construction.</p>
<p>(2) High-Frequency-Welded ERW (HF-ERW) Pipe</p>
<p>Between about 1960 and 1970, most manufacturers of low-frequency-welded ERW pipe either converted to high-frequency welding (450 kilocycles per second) or went out of business. The high-frequency welding process was easier to control, the equipment was easier to maintain, and it produced weld zones with better resistance to brittle fracture than the low-frequency process.</p>
<p>(3) Direct-Current-Welded ERW (DC-ERW) Pipe</p>
<p>ERW pipe made with direct current was introduced around 1930 by Youngstown Sheet &#38; Tube Company. Individual cans were cold formed from hot-rolled plates of more than 50 feet in length. Each pipe was thus welded as a separate unit compared to the continuous process.</p>
<p>Physical Properties of Piping Materials</p>
<p>The reasons pipe and tube are made from different materials is due the to physical properties of different materials. Properties such as:</p>
<p>• Malleability<br />
• Ductility<br />
• Brittleness<br />
• Hardness<br />
• Elasticity<br />
• Conductivity<br />
• Chemical resistance / resistance to corrosion</p>
<p>Malleability</p>
<p>Malleability can be defined as the property of a metal to be deformed by compression without cracking or rupturing. This property is very useful for copper tubing systems which allow the tube to be bent to follow the required route quickly without the need for expensive and time consuming fittings:</p>
<p>Ductility</p>
<p>Ductility is a mechanical property used to describe the extent to which materials can be deformed plastically without fracture. Ductile metals lend themselves to be formed into desired cross sectional shapes easier and therefore are cheaper to manufacture.</p>
<p>Brittleness</p>
<p>The tendency for a metal to crack or break with deformation. Metals displaying this property are not readily used for pipe or tube as this is a disadvantage to a material.</p>
<p>Hardness Is the property of being rigid and resistant to pressure; not easily scratched. It is measured on Mohs scale. It’s presence in metals can be an advantage for high pressure systems but can be a disadvantage as it can increase machining, cutting and fabrication times.</p>
<p>Elasticity</p>
<p>The property by virtue of which a material deformed under the load can regain its original dimensions when unloaded. This property is utilized in piping system designs where pipes may expand or contract due to temperature differences. The elasticity of piping materials can help the designer cater for this.</p>
<p>Conductivity</p>
<p>The ability of a material to conduct electrical current or heat. Some piping systems high conductivity metals for high heat transfer while other piping systems use low conductivity plastic materials to prevent heat transfer.</p>
<p>Chemical resistance/ Resistance to Corrosion</p>
<p>The degree to which a material resists the corrosive action of industrial chemicals. This is probably the most significant property which affects the choice of piping material and is the biggest contributor to the price of material. Specialist alloys of stainless steel such as Hastelloy can be 10 to 20 times more expensive that standard stainless steel and can be slower to fit and weld which increase installation costs.</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-pipe-plant/">STEEL PIPE PLANT</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>INTRODUCTION<br />
TYPES OF ERW PIPE<br />
(1) LOW-FREQUENCY-WELDED ERW (LF-ERW) PIPE<br />
(2) HIGH-FREQUENCY-WELDED ERW (HF-ERW) PIPE<br />
(3) DIRECT-CURRENT-WELDED ERW (DC-ERW) PIPE<br />
PHYSICAL PROPERTIES OF PIPING MATERIALS<br />
MALLEABILITY<br />
DUCTILITY<br />
BRITTLENESS<br />
ELASTICITY<br />
CONDUCTIVITY<br />
CHEMICAL RESISTANCE/ RESISTANCE TO CORROSION<br />
PROPERTIES<br />
ADVANTAGES OF ERW PIPE<br />
USES AND APPLICATION<br />
USES<br />
APPLICATION<br />
B.I.S. SPECIFICATION<br />
PROCESS FLOW CHART<br />
MANUFACTURING PROCESS<br />
1. UNCOILED, LAVELED AND WELDING OF STRIP<br />
2. STRIPPING<br />
3. LOOPING<br />
4. EDGE TRIMMING<br />
5. FORMING<br />
6. WELDING<br />
7. BEAD TRIMMING<br />
8. SIZING<br />
9. CUTTING<br />
10. NORMALISING<br />
11. END FACING AND BEVELLING<br />
12. TESTING<br />
ULTRASONIC TESTING<br />
EDDY-CURRENT TESTING<br />
HYDROSTATIC TESTING<br />
MAGNETIC PARTICLE TESTING<br />
RADIOGRAPHIC (X-RAY) TESTING<br />
DYE-PENETRANT TEST<br />
14. MARKING<br />
PLANT AND MACHINERY<br />
(1) UNCOILER<br />
(2) LAVELER<br />
(3) SHEAR AND WELDER<br />
HIGH QUALITY WELDING SEAM.<br />
1. SWITCHGEAR RECTIFYING CABINET<br />
2. INVERTER OUTPUT CABINET<br />
3. CONNECTING OPTICAL FIBER<br />
4. CIRCULATION SOFT WATER COOLING SYSTEM<br />
5. CENTRAL OPERATION CONSOLE<br />
6. MECHANICAL ADJUSTMENT DEVICE<br />
(4) ACCUMULATOR<br />
ACCUMULATOR<br />
THE HORIZONTAL SPIRAL ACCUMULATOR FOR WELDED PIPE LINE<br />
(5) FORMING AND SIZING SECTION<br />
FORMING AND SIZING MILL<br />
MATURE TECHNOLOGY FOR ROLLER COMPATIBILITY<br />
OPTIMIZED FORMING<br />
EDGE BENDING<br />
W-FORMING ON FIRST STAND<br />
(6) HF SOLID STATE WELDER<br />
HIGH QUALITY WELDING SEAM.<br />
1. SWITCHGEAR RECTIFYING CABINET<br />
2. INVERTER OUTPUT CABINET<br />
3. CONNECTING OPTICAL FIBER<br />
4. CIRCULATION SOFT WATER COOLING SYSTEM<br />
5. CENTRAL OPERATION CONSOLE<br />
6. MECHANICAL ADJUSTMENT DEVICE<br />
(6) ANNEALING FURNACE<br />
(7) FLYING SAW<br />
FLYING SAW<br />
FLYING SAW ALL DIGITAL CONTROL SYSTEM<br />
(8) FACING AND BEVELING MACHINE<br />
(10) STRAIGHTNER MACHINE<br />
(11) THREADING MACHINE<br />
THREADING MACHINE FEATURES:<br />
(12) HYDRAULIC TESTING MACHINE<br />
1) FOR ERW TUBE AND SEAMLESS TUBE<br />
2) FOR LARGER DIAMETER PIPE (HSAW AND LSAW PIPES)<br />
MARKET POSITION<br />
DOMESTIC DEMAND DRIVERS<br />
CAPACITY EXPANSION BY DOMESTIC PLAYERS<br />
HUGE INVESTMENTS IN THE SOUTH/EAST INDIA<br />
PLANT LAYOUT<br />
PRESENT MANUFACTURERS/SUPPLIERS OF M.S ERW PIPE<br />
SUPPLIERS OF RAW MATERIALS<br />
SUPPLIERS OF M.S STRIP COILS<br />
SUPPLIERS OF RESSISTANCE WELDING ELECTRODE<br />
SUPPLIERS OF PICKLING CHEMICALS<br />
SUPPLIERS OF ZINC INGOT<br />
SUPPLIERS OF CASTIC SODA<br />
SUPPLIERS OF HYDROCLORIC ACID<br />
SUPPLIERS OF ZINC AMONIUM CLORIDE<br />
SUPPLIERS OF DEGREASING CHEMICAL<br />
SUPPLIERS OF PHOSPHATING CHEMICALS<br />
SUPPLIERS OF PLANT AND MACHINERY<br />
SUPPLIERS OF ERW PIPE AND TUBE PLANT<br />
SUPPLIERS OF HIGH FREQUENCY INDUCTION WELDER<br />
SUPPLIERS OF EOT CRANES<br />
SUPPLIERS OF DG SETS<br />
SUPPLIERS OF POWER TRANSFORMERS<br />
SUPPLIERS OF COOLING TOWER<br />
SUPPLIERS OF ETP PLANTS<br />
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS<br />
SUPPLIERS OF AIR COMPRESSORS<br />
SUPPLIERS OF PLATFORM WEIGHING MACHINE<br />
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS<br />
SUPPLIERS OF NDT INSPECTION EQUIPMENT<br />
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS<br />
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS<br />
SUPPLIERS OF SUBMERSIBLE WATER PUMP<br />
LIST OF PLANT &amp; MACHINERY</p>
<p>APPENDIX – A:</p>
<p>01. PLANT ECONOMICS<br />
02. LAND &amp; BUILDING<br />
03. PLANT AND MACHINERY<br />
04. OTHER FIXED ASSESTS<br />
05. FIXED CAPITAL<br />
06. RAW MATERIAL<br />
07. SALARY AND WAGES<br />
08. UTILITIES AND OVERHEADS<br />
09. TOTAL WORKING CAPITAL<br />
10. TOTAL CAPITAL INVESTMENT<br />
11. COST OF PRODUCTION<br />
12. TURN OVER/ANNUM<br />
13. BREAK EVEN POINT<br />
14. RESOURCES FOR FINANCE<br />
15. INSTALMENT PAYABLE IN 5 YEARS<br />
16. DEPRECIATION CHART FOR 5 YEARS<br />
17. PROFIT ANALYSIS FOR 5 YEARS<br />
18. PROJECTED BALANCE SHEET FOR (5 YEARS)</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-pipe-plant/">STEEL PIPE PLANT</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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		<title>STEEL RE-BAR PLANT</title>
		<link>https://projectreports.eiriindia.org/product/steel-re-bar-plant/</link>
		
		<dc:creator><![CDATA[EIRI Team]]></dc:creator>
		<pubDate>Sat, 07 Aug 2021 12:19:16 +0000</pubDate>
				<guid isPermaLink="false">https://projectreports.eiriindia.org/?post_type=product&#038;p=14929</guid>

					<description><![CDATA[<p>Steel reinforcement bar is also known as rebar, reinforcing bar, reinforcing steel and reinforcement steel. It is a versatile constructional material which is widely used in the construction industry for making of the reinforced concrete. Reinforcement concrete (RC) is a composite material made up of concrete and some form of reinforcement – most commonly steel rods, bars, wires or mesh of steel rods and steel wires. The steel reinforcement bars usually consists of such shape and size that they may easily be bent and placed in the concrete so as to form a monolithic structure.</p>
<p>The properties of thermal expansion for both steel and concrete are approximately the same. This along with excellent bendability property makes steel the best material as reinforcement in concrete structures. Another reason steel works effectively as reinforcement is that it bonds well with concrete. When passive reinforcement (steel bars) is employed, the structure is known as reinforced concrete structure. In pre-stressed concrete structure, the reinforcement (steel wire) is stressed prior to subjecting the structure to loading, which may be viewed as active reinforcement. Passive steel reinforcing bars, also known as rebars, should necessarily be strong in tension and, at the same time, be ductile enough to be shaped or bent.</p>
<p>Steel rebar is most commonly used as a tensioning devise to reinforce concrete to help hold the concrete in a compressed state. Concrete is a material that is very strong in compression, but virtually without strength in tension. To compensate for this imbalance in a concrete slab behavior, reinforcement bar is cast into it to carry the tensile loads. The surface of the reinforcement bar may be patterned to form a better bond with the concrete.</p>
<p>Reinforced concrete gets its strength from the two materials, steel and concrete, working together. To get them working together, it is critical that the steel be adequately bonded to the concrete. Achieving this bond is called developing the bar, and many aspects of reinforcement design are geared toward achieving development.</p>
<p>Steel rebars are the time proven match for reinforcing concrete structures. RC structures are designed on the principle that steel and concrete act together to withstand induced forces. The aim of the reinforced concrete designer is to combine the reinforcement with the concrete in such a manner that sufficient of the relatively expensive reinforcement is incorporated to resist tensile and shear forces, whilst utilizing the comparatively inexpensive concrete to resist the compressive forces.</p>
<p>To achieve this aim, the designer needs to determine, not only the amount of reinforcement to be used, but how it is to be distributed and where it is to be positioned. These decisions of the designer are critical to the successful performance of reinforced concrete and it is imperative that, during construction, reinforcement be positioned exactly as specified by the designer.</p>
<p>Originally concrete structures were made without reinforcement. The use of rebars has started in construction since at least the 18th century. Earlier cast iron was the materials for the rebars. This was because cast iron rebars were of high quality, and there was no corrosion on them for the life of the structure. Later the technique was refined by embedding the steel bars in the reinforced concrete structures. Plain mild steel rebars of strength 250 MPa were used widely till about 1960s. Square twisted steel bars (deformed bars) were introduced in 1960s. But these were phased out due to their inherent inadequacies.</p>
<p>Later the steel rebars of high yield strength were produced by raising carbon as well as manganese contents. After this high strength was incorporated to the steel rebars to a great extent by cold twisting. The cold twisted deformed (CTD) steel rebars were produced by cold working process, which was basically a mechanical process. It involved stretching and twisting of mild steel bars, beyond the yield plateau, and subsequently releasing the load. CTD round rebars having yield strength in the range of 415 MPa were introduced in the late 1960s. Since then, there has been an increasing demand for high strength deformed bars.</p>
<p>Quenched and self tempered (QST) steel bars were introduced during late 1970s. These steel bars are popularly known in India as thermo mechanical treated (TMT) steel rebars. Quenching and self tempering treatment of the steel rebars is a heat treatment process in which hot steel bars coming out of last rolling mill stand are rapidly quenched with water. Rapid quenching provides intensive cooling of surface resulting in the steel bars having hardened surface due to the martensitic structure with hot core. The steel rebars are then allowed to cool in ambient conditions. During the course of such cooling, the heat released from core tempers the hardened martensitic structure of the surface while core is turned into a ferrite pearlite structure. This quenching and self tempering process thus changes the structure of material to a composite structure of ductile ferrite pearlite composition in core and tough surface rim of tempered martensite providing an optimum combination of high strength, ductility, bendability and other desirable properties. The steel reinforcing bars can be produced with strength of 415 MPa, 500 MPa, and 550 MPa and even higher. Quenching and tempering treatment can also be given to steel rebars having composition strengthened with micro alloying.</p>
<p>1 gives typical cross section of steel rebars produced by quenching and self tempering.</p>
<p>1 Typical cross section of steel rebar</p>
<p>For engineering a sound and durable concrete structure, it is essential to use reinforcement of appropriate characteristics and quality. Characterization is a process to control and ensure the quality of a material. Principal objective of characterization of a material is to ensure that it possesses the requisite properties necessary for its intended engineering usage. Properties of steel rebars are influenced by the chemical composition of the steel from which it is manufactured. Characterization is generally performed by checking the chemical composition and certain specified physical properties. The particular chemical ingredients and physical properties, which are selected for characterization, again depend on the attributes of the material that are important for its specified application. Characterization of steel rebars is as important as that of concrete for a sound RC structure of desired strength.</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-re-bar-plant/">STEEL RE-BAR PLANT</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>INTRODUCTION<br />
1 TYPICAL CROSS SECTION OF STEEL REBARS<br />
COMMON DEFINITIONS CONNECTED WITH STEEL REINFORCEMENT BARS<br />
460 STEEL REBAR BS-BRITISH STANDARD<br />
CHEMICAL COMPOSITION<br />
THEORETICAL WEIGHT<br />
460 STEEL REBAR BS4449-1997-BRITISH STANDARD<br />
USES AND APPLICATION<br />
BRITISH STANDARD (B.S)<br />
PROCESS FLOW CHART FOR RE-BAR<br />
MANUFACTURING PROCESS OF M.S BILLET<br />
(1) EAF<br />
DC ELECTRIC ARC FURNACE<br />
ADVANTAGES OF DC ELECTRIC ARC FURNACE<br />
AC ELECTRIC ARC FURNACE<br />
CONSTRUCTION OF ELECTRIC ARC FURNACE<br />
TRANSFORMER<br />
WORKING PRINCIPLE OF ELECTRICAL ARC FURNACE<br />
STEEL MAKING OPERATIONS<br />
1 TYPICAL PLAN AND SECTION VIEW OF AN EAF<br />
CHARGING OF THE FURNACE<br />
MELTING PHASE<br />
REFINING PHASE<br />
DESLAGGING OPERATION<br />
TAPPING OF LIQUID STEEL<br />
FURNACE TURNAROUND<br />
HEAT BALANCE OF AN EAF<br />
2 TYPICAL HEAT BALANCE DIAGRAM FOR AN EAF<br />
A. ROUGHING MILL<br />
B. INTERMEDIATE MILL<br />
C. FINISHING MILL<br />
(4) FINISHING SECTION<br />
(5) INSPECTION AND TESTING OF BAR<br />
8(A): INCOMING MATERIAL INSPECTION<br />
8(B): IN PROCESS INSPECTION DATA COLLECTED FOR TMT RODS<br />
(6) DISPATCH<br />
WORKING PRINCIPLE OF CONTINIUOUS CASTING PROCESS<br />
REQUIREMENTS FROM LIQUID STEEL<br />
TUNDISH APPLICATION<br />
LIQUID STEEL SHROUDING<br />
LIQUID STEEL FLOW CONTROL<br />
MOULD AND HEAT TRANSFER<br />
SECONDARY COOLING, STRAND CONTAINMENT AND WITHDRAWAL<br />
1 SCHEMATICS OF CC PROCESS AND THE PHENOMENA IN THE<br />
MOULD REGION<br />
CONTINUOUS CASTING OF STEEL BILLETS<br />
1 SINGLE STRAND BILLET CASTER<br />
2 EIGHT STRAND BILLET CASTING MACHINES<br />
STEEL LADLE<br />
TUNDISH<br />
MOULD<br />
SECONDARY COOLING<br />
CONTINUOUS CASTING MACHINE AND ITS EQUIPMENT<br />
1 TYPICAL SECTION AND PLAN VIEW OF A CC MACHINE<br />
TYPES OF CONTINUOUS CASTING MACHINES<br />
CONTINUOUS CASTING MACHINE EQUIPMENT<br />
LADLE TURRET<br />
TUNDISH<br />
MOULD<br />
SECONDARY COOLING<br />
STRAND CONTAINMENT<br />
BENDING AND STRAIGHTENING<br />
DUMMY BAR<br />
FACILITIES BEYOND BENDING AND STRAIGHTENING SECTION<br />
(3) ROLLING PROCESS<br />
TAB 1: TYPICAL PARAMETERS AT ROLLING STAGES<br />
1 MACROSCOPIC AND MICROSCOPIC PHENOMENA DURING ROLLING<br />
ROLLS AND ROLL PASS DESIGN<br />
STAND AND ROLL GUIDE SET-UP<br />
TENSION CONTROL<br />
MILL UTILIZATION<br />
YIELD<br />
COBBLE RATE<br />
ROLLING OF STEEL IN SMALL AND MEDIUM SIZED ROLLING MILLS<br />
1 FLOW SHEET OF ROLLING PROCESS IN CROSS-COUNTRY MILLS<br />
MAIN FEATURES OF A MODERN BAR AND LIGHT SECTION MILL<br />
1 A TYPICAL COOLING BED<br />
MARKET POSITION<br />
MARKET GROWTH<br />
SOME MAJOR DRIVERS<br />
PLANT LAYOUT<br />
PRESENT MANUFACTURERS/SUPPLIERS<br />
SUPPLIERS OF M.S BILLET<br />
SUPPLIERS OF RE-BAR<br />
SUPPLIERS OF PLANT AND MACHINERY<br />
SUPPLIERS OF SCRAP BALING MACHINE<br />
SUPPLIERS OF EAF<br />
SUPPLIERS OF CONTINIOUS BILLET CASTING COMPELETE PLANT<br />
SUPPLIERS OF ROD ROLLING COMPELETE PLANT<br />
SUPPLIERS OF COOLING BED<br />
SUPPLIERS OF DRILLING MACHINE<br />
SUPPLIERS OF MILLING MACHINE<br />
SUPPLIERS OF CNC LATHE MACHINE<br />
SUPPLIERS OF BORING MACHINE<br />
SUPPLIERS OF POWER HACKSAW<br />
SUPPLIERS OF GRINDING MACHINE<br />
SUPPLIERS OF POWER PRESS<br />
SUPPLIERS OF WELDING MACHINE<br />
SUPPLIERS OF EOT CRANE<br />
SUPPLIERS OF POWER TRANSFORMERS<br />
SUPPLIERS OF ELECTRICAL PANEL<br />
SUPPLIERS OF COOLING TOWER<br />
SUPPLIERS OF EFFLUENT TREATMENT PLANT<br />
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS<br />
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS<br />
SUPPLIERS OF AIR COMPRESSORS<br />
SUPPLIERS OF PLATFORM WEIGHING MACHINE<br />
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS<br />
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS<br />
SUPPLIERS OF SHOT BLASTING MACHINE<br />
SUPPLIERS OF JIGS AND FIXTURE<br />
SUPPLIERS OF SUBMERSIBLE WATER PUMP</p>
<p><strong>APPENDIX – A:</strong></p>
<p>01. PLANT ECONOMICS<br />
02. LAND &amp; BUILDING<br />
03. PLANT AND MACHINERY<br />
04. OTHER FIXED ASSESTS<br />
05. FIXED CAPITAL<br />
06. RAW MATERIAL<br />
07. SALARY AND WAGES<br />
08. UTILITIES AND OVERHEADS<br />
09. TOTAL WORKING CAPITAL<br />
10. TOTAL CAPITAL INVESTMENT<br />
11. COST OF PRODUCTION<br />
12. TURN OVER/ANNUM<br />
13. BREAK EVEN POINT<br />
14. RESOURCES FOR FINANCE<br />
15. INSTALMENT PAYABLE IN 5 YEARS<br />
16. DEPRECIATION CHART FOR 5 YEARS<br />
17. PROFIT ANALYSIS FOR 5 YEARS<br />
18. PROJECTED BALANCE SHEET FOR (5 YEARS)</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-re-bar-plant/">STEEL RE-BAR PLANT</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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		<title>ELECTROFORGED STEEL GRATING MANUFACTURING PLANT</title>
		<link>https://projectreports.eiriindia.org/product/electroforged-steel-grating-manufacturing-plant/</link>
		
		<dc:creator><![CDATA[EIRI Team]]></dc:creator>
		<pubDate>Mon, 12 Jul 2021 05:21:37 +0000</pubDate>
				<guid isPermaLink="false">https://projectreports.eiriindia.org/?post_type=product&#038;p=14804</guid>

					<description><![CDATA[<p>Grating is open grid assembly of metal bars, in which the bearing bars, running in one direction, are spaced by rigid attachment to cross bars running perpendicular to them or by bent connecting bars extending between them.</p>
<p>Grating is a structural element that has a high load-bearing capacity with a low dead weight and a high level of transparency. The positive-fitting connection of the bearing bars and cross bars with the surround make the grating not only a very stable, but also visually attractive product. The applications are very diverse, as grating is used everywhere in industry and architecture. As an extremely robust, safe yet light platform flooring, the grating is indispensable in all areas of heavy industry.</p>
<p>Grating is installed in refineries, power stations, steel mills, mines and on oil platforms. Grating is being used increasingly more in the logistics industry as platform flooring and shelves. Architects and building owners appreciate the grating as a product which is both aesthetically pleasing and functional, be it used as a decorative facade cladding, a suspended ceiling or sun shield.</p>
<p>Steel grating is a kind of open steel member with its bearing bars &#38; cross bars jointing at their intersections either by welding or by locking.</p>
<p>Electroforged Steel Gratings are made using the electroforging process. In this process, the sqaure twisted rods (Cross Members) are fused into the main load bearing members at using a special welding machine at very high current and tonnage. The Cross Members are properly set-in the Load Members such that it projects out of the grating top member by only a little more than 1 mm. This improves the slip resistance during walking. Electroforged Grating Panels are generally manufactured to 6000 mm lengths.</p>
<p>Grating is composed of following member:</p>
<p>BEARING BARS</p>
<p>Load carrying bars made from steel strip or slit sheet or from rolled or extruded aluminum and extending in the direction of the grating span.</p>
<p>Bearing bar types</p>
<p>Steel grating is made up of bearing bar and cross bar as certain distance by welding or pressure locked. Bearing bar have the types: flat type (also called plain type), serrated type, I bar type (I plain type and I serrated type). According to the bearing bar materials, there are carbon steel bars, mild carbon steel bars, stainless steel bars and so on.</p>
<p>Flat type bearing bars are made from steel strip or slit sheet or from rolled steel. These are produced using high quality steel materials which exhibit good hardness, ductility and tensile strength. Our bearing bars provide extremely good level support for floor joists. They have excellent finishing and based on clients’ need we provide them with untreated, galvanized or painted bearing bars.</p>
<p>Surface of Load Bearing Bar is Plain.</p>
<p>Commonly used size: 25 x 3mm</p>
<p>Commonly used pitch: 23mm</p>
<p>Applications: flat type bearing bar gratings are the most widely used gratings, available for flooring sidewalk, all kinds of ditch cover, stair tread etc.</p>
<p>Serrated type-bearing bars delivers excellent performance in application areas, which are slippery, oily, moisture filled. They form a sort of anti-slip grating with their non-slip notches offering them a very good grip. They are made using mild carbon steel or stainless steel materials. We offer variety of serrated products in this category such as, normal serrated, serrated interrupted, serrated trapezoid, serrated carrier bar and serrated carrier bar with cross bar. For inclined gangways with a pitch of 10-25 degrees, we also provide grating with tread strips.</p>
<p>Notches are made on tip of the Load Bearing Bar to improve skid resistance.</p>
<p>Commonly used size: 25 x 5mm, 30 x 3mm, 30 x 5mm, 32 x 5mm,<br />
40 x 5mm, 50 x 5mm</p>
<p>Commonly used pitch: 23mm, 30mm, 34mm, 35mm, 40mm, 41mm,<br />
45mm, 50mm.</p>
<p>Advantages: Serrated type bearing bar gratings are best non-skid property &#38; safety compared with plain grating.</p>
<p>I type bearing bar is one among the highly demanded product in our range. Features such as high strength, cost-efficient production processes and ease of installation are incorporated in all of our mild steel grating products. Because of its high strength and durability, these bar gratings can withstand extreme loads, quite comparable to solid floorings. Our products have wide range of applications such as Walkways, Platforms, Safety barriers, Drainage covers and Ventilation grates. Standard panels available for this product are in 6 × 1 meter at any size of bearing bar/cross bar and at any center distance as per load design.</p>
<p>Features: I type bearing bar is lighter, not substantially weaken the case of load capacity more economical and practical comparing with plain grating.</p>
<p>CROSS BARS</p>
<p>The connecting bars, made from steel strip, slit sheet, or rolled bars, or from rolled or extruded aluminum, which extend across the bearing bars, usually perpendicular to them. In the Electroforged Steel Gratings, Cross Bars are generally of the Square twisted type. Where they intersect the bearing bars, are welded, forged to them.</p>
<p>Commonly used size: 6mm Square Twisted, 8mm Square Twisted</p>
<p>Commonly used pitches: 38mm, 50mm, 75mm, 100mm</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/electroforged-steel-grating-manufacturing-plant/">ELECTROFORGED STEEL GRATING MANUFACTURING PLANT</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>INTRODUCTION<br />
GRATING IS COMPOSED OF FOLLOWING MEMBER:<br />
BEARING BARS<br />
BEARING BAR TYPES<br />
SURFACE OF LOAD BEARING BAR IS PLAIN.<br />
CROSS BARS<br />
TYPES OF ELECTROFORGED GRATING<br />
(A) SERRATED GRATING<br />
(B) PLAIN GRATING<br />
ADVANTAGES OF USING ELECTROFORGED STEEL GRATINGS<br />
LIMITATIONS OF ELECTRO FORGE PROCESS GRATINGS.<br />
USES AND APPLICATION<br />
B.I.S. SPECIFICATION<br />
PROCESS FLOW CHART<br />
PROCESS FLOW CHARTMANUFACTURING PROCESS<br />
OF ELECTROFORGED GRATING<br />
ELECTROFORGED PROCESS<br />
FABRICATION OF GRATINGS:<br />
SPOT RESSISTANCE WELDING<br />
PRINCIPLE:<br />
SPOT WELDING:<br />
ADVANTAGES AND DISADVANTAGES<br />
ADVANTAGES:<br />
DISADVANTAGES:<br />
THE HOT DIP GALVANIZING PROCESS<br />
SURFACE PREPARATION<br />
CAUSTIC CLEANING –<br />
PICKLING –<br />
FLUXING –<br />
GALVANIZING –<br />
INSPECTION –<br />
QUALITY CONTROL<br />
INSPECTION &amp; TESTING<br />
FABRICATION OF GRATING<br />
GALVANIZATION OF GRATINGS<br />
(1) RAW MATERIAL RECEIPT<br />
(2) ELECTRLFORGE WELDING<br />
(3) CROPPING OF WELDED RODS<br />
(4) CUTTING OF PANEL FOR REQUIRED SIZE<br />
(5) LOOSE PART MANUFACTURING<br />
(6) FABRICATION (WELDING)<br />
(7) FINISHING &amp; GRINDING<br />
(8) SURFACE TREATEMENT<br />
(9) FINAL INSPECTION &amp; DESPATCH<br />
MARKET POSITION<br />
KEY TAKEAWAYS<br />
BY TYPE &#8211; SEGMENT ANALYSIS<br />
BY APPLICATION &#8211; SEGMENT ANALYSIS<br />
GEOGRAPHY &#8211; SEGMENT ANALYSIS<br />
DRIVERS – STEEL GRATING MARKET<br />
ADVANCEMENTS IN TECHNOLOGY LIKE HIGH LOAD CAPACITY<br />
CHALLENGES – STEEL GRATING MARKET<br />
EMISSION OF CARBON DURING THE PRODUCTION OF STEEL GRATING<br />
MARKET LANDSCAPE<br />
ACQUISITION<br />
STEEL GRATING INDUSTRY<br />
PLANT LAYOUT<br />
SUPPLIERS OF ELECTROFORGED STEEL GRATING<br />
SUPPLIERS OF MILD STEEL ROD AND BAR<br />
SUPPLIERS FOR PLANT AND MACHINERY<br />
SUPPLIERS FOR ELECTROFORGED STEEL GRATING PLANT<br />
SUPPLIERS OF ELECTRO FORGED GRATING CUTTING MACHINE<br />
SUPPLIERS OF MULTI SPOT WELDING MACHINE<br />
SUPPLIERS OF EOT CRANES<br />
SUPPLIERS OF POWER TRANSFORMERS<br />
SUPPLIERS OF ELECTRICAL PANEL<br />
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS<br />
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS<br />
SUPPLIERS OF AIR COMPRESSORS<br />
SUPPLIERS OF PLATFORM WEIGHING MACHINE<br />
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS<br />
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS<br />
SUPPLIERS OF SHOT BLASTING MACHINE</p>
<p>APPENDIX – A:</p>
<p>01. PLANT ECONOMICS<br />
02. LAND &amp; BUILDING<br />
03. PLANT AND MACHINERY<br />
04. OTHER FIXED ASSESTS<br />
05. FIXED CAPITAL<br />
06. RAW MATERIAL<br />
07. SALARY AND WAGES<br />
08. UTILITIES AND OVERHEADS<br />
09. TOTAL WORKING CAPITAL<br />
10. TOTAL CAPITAL INVESTMENT<br />
11. COST OF PRODUCTION<br />
12. TURN OVER/ANNUM<br />
13. BREAK EVEN POINT<br />
14. RESOURCES FOR FINANCE<br />
15. INSTALMENT PAYABLE IN 5 YEARS<br />
16. DEPRECIATION CHART FOR 5 YEARS<br />
17. PROFIT ANALYSIS FOR 5 YEARS<br />
18. PROJECTED BALANCE SHEET FOR (5 YEARS)</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/electroforged-steel-grating-manufacturing-plant/">ELECTROFORGED STEEL GRATING MANUFACTURING PLANT</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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		<title>STEEL MELTING SHOP TO PRODUCE BILLET USING SHIP BREAKING SCRAP</title>
		<link>https://projectreports.eiriindia.org/product/steel-melting-shop-to-produce-billet-using-ship-breaking-scrap/</link>
		
		<dc:creator><![CDATA[EIRI Team]]></dc:creator>
		<pubDate>Sat, 18 Jan 2020 06:36:04 +0000</pubDate>
				<guid isPermaLink="false">https://projectreports.eiriindia.org/?post_type=product&#038;p=13402</guid>

					<description><![CDATA[<p>The concept of steel melting is a major offshoot of redical<br />
changes recently occurring in the secondry steel sector.</p>
<p>The Introduction of electric arc furnace for steel making<br />
from sponge iron led further to smaller plants to make steel from<br />
metal scrap.</p>
<p>The finished products are steel billets/Ingots. Steels are<br />
mainly divided into two large groups (a) Plane carbon steel (b)<br />
Alloy steel including stainless steel. Various grade of carbon<br />
steel have different percentage of carbon content depending on<br />
the purpose for which there are used.</p>
<p>Carbon Steels are three types</p>
<p>1. Non Sulphurized</p>
<p>2. Re-sulphurized</p>
<p>3. Re-phosphorized and Re-sulphurized</p>
<p>Aloy steel are also classified as (a) High strength and low<br />
alloy steel (b) Alloy Tools steel (c) Stainless steel (d) Heat<br />
Resistance steel.</p>
<p>All the steel used must first be melted and afterwards<br />
cast. By far the greater quantity is cast into moulds to product<br />
billets which are subsequently fashioned by hot working into<br />
various products Billets may vary in weight and size. The details<br />
of its technique employed in casting of different size.</p>
<p>The size and shape of Billets/Ingots depends upon the<br />
product to be made and the types of equipment available for hot<br />
working.</p>
<p>Liquid steel readily dissolves oxygen up to a solubility<br />
limit. The addition of ferro alloys to the liquid steel reduce</p>
<p>the oxygen content.</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-melting-shop-to-produce-billet-using-ship-breaking-scrap/">STEEL MELTING SHOP TO PRODUCE BILLET USING SHIP BREAKING SCRAP</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>Each ‘EIRI’ MARKET OVERVIEW CUM DETAILED TECHNO ECONOMIC FEASIBILITY REPORT (Complete Report) tentatively covers<br />
• Introduction<br />
• Properties<br />
• BIS (Bureau of Indian Standard) Specifications &amp; Requirements<br />
• Uses &amp; Applications<br />
• Present Indian Market Position (Not Survey)<br />
• Export &amp; Import Statistics Data<br />
• Names and Addresses of Existing Units (Present Manufactures)<br />
• List of Plant &amp; Machineries<br />
• Miscellaneous Items and Accessories<br />
• Instruments, Laboratory Equipments and Accessories<br />
• Electrification, Electric Load and Water<br />
• Maintenance, Suppliers/Manufacturers of Plant and Machineries<br />
• Process of Manufacture with formulae if applicable<br />
• Flow Sheet Diagram<br />
• List of Raw Materials<br />
• Availability of Raw Materials<br />
• Requirement of Staff &amp; Labour<br />
• Personnel Management<br />
• Skilled &amp; Unskilled Labour<br />
• Requirement of Land Area<br />
• Built up Area<br />
• Plant Layout<br />
Along with financial details as under:<br />
• Summary of Capital Cost of Project<br />
• Land &amp; Side Development Exp.<br />
• Buildings<br />
• Plant &amp; Machineries<br />
• Misc. Fixed Assets<br />
• Technical Know how Fees &amp; Exp.<br />
• Preliminary Expenses<br />
• Pre-operative Expenses<br />
• Provision for Contingencies<br />
• Cost of Project and Means of Finance<br />
• Assessment of Working Capital requirements<br />
• Sources of Finance<br />
• Break-Even Analysis and profitability analysis.<br />
• Quantitative Details-Output/Sales/Stocks<br />
• Raw Material Cost<br />
• Other Raw Material Cost<br />
• Packing Material Cost<br />
• Consumables, Store etc.,<br />
• Employees Expenses<br />
• Fuel Expenses<br />
• Power/Electricity Expenses<br />
• Repairs &amp; Maintenance Exp.<br />
• Administration Expenses<br />
• Selling Expenses<br />
• Assumptions for Profitability workings<br />
• Assessment of Working Capital</p>
<p>Below mentioned financial statements (Annexure) will be for 5 to 10 Years</p>
<p>• Annexure:: Cash Flow Chart<br />
• Annexure:: Balance Sheets<br />
• Annexure:: Sales Realisation<br />
• Annexure:: Other Mfg. Expenses<br />
• Annexure:: Depreciation Charges &#8211; Profitability<br />
• Annexure:: Depreciation Charges<br />
• Annexure:: Interest and Repayment &#8211; Term Loans<br />
• Annexure:: Tax on Profit</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-melting-shop-to-produce-billet-using-ship-breaking-scrap/">STEEL MELTING SHOP TO PRODUCE BILLET USING SHIP BREAKING SCRAP</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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			</item>
		<item>
		<title>MS AND HIGH TENSILE BOLTS AND NUTS</title>
		<link>https://projectreports.eiriindia.org/product/ms-and-high-tensile-bolts-and-nuts/</link>
		
		<dc:creator><![CDATA[EIRI Team]]></dc:creator>
		<pubDate>Sat, 21 Dec 2019 06:56:27 +0000</pubDate>
				<guid isPermaLink="false">https://projectreports.eiriindia.org/?post_type=product&#038;p=13329</guid>

					<description><![CDATA[<p>Fastener may be defined as any device, method or component used to hold or FASTEN two or more engineering components together.</p>
<p>Fasteners may be classified into groups and sub-groups according to the functions they perform. Probably the main division is into:</p>
<p>a) Detachable fasteners (e.g. nut and bolt, screw, etc.);</p>
<p>b) Non-detachable fasteners (e.g. rivet, weld, adhesive).</p>
<p>Fastener material can be important when choosing a fastener due to keeping in view the strength, brittleness, corrosion resistance, galvanic corrosion properties. Cost of course an important factor which determines which materials to choose from. Let us now see them in details.</p>
<p>Steel</p>
<p>Steel is the most common material used for making nuts and bolts and fastener material. These are available plain. They are also available with various surface treatments. These may include such as zinc plating, galvanization, and chrome plating.</p>
<p>The grade of steel to be used may vary largely based on your need. They are usually available in 4 standard grades.</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/ms-and-high-tensile-bolts-and-nuts/">MS AND HIGH TENSILE BOLTS AND NUTS</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>INTRODUCTION<br />
STEEL<br />
ALLOY STEEL<br />
PRECISION HIGH TENSILE FASTENERS<br />
BOLTS AND ITS TYPES<br />
THE FOLLOWING ARE THE VARIETIES OF BOLT AVAILABLE WIDELY:<br />
(A) ANCHOR BOLT<br />
(B) MACHINE BOLT<br />
(C) CARRIGE BOLT<br />
(D) ELEVATOR BOLT<br />
(E) T-BOLT<br />
NUT AND ITS TYPES<br />
ACORN NUT<br />
T-NUT<br />
SQUIRE NUT<br />
COUPLING NUT<br />
FLANGE NUT<br />
USES AND APPLICATIONS<br />
EFFECTIVE USE OF NUT AND BOLT<br />
1. ASSEMBLY OF THREAD FASTENER COMPONENTS:<br />
B.I.S. SPECIFICATION<br />
PROCESS FLOW CHART FOR (M.S BOLT)<br />
PROCESS FLOW CHART FOR (H.T BOLT)<br />
PROCESS FLOW CHART FOR NUT<br />
MANUFACTURING PROCESS OF BOLTS<br />
BOLT FORMATION<br />
THE VARIOUS MANUFACTURING PROCESS ARE NOW OUTLINED BRIEFLY.<br />
(1) RAW MATERIAL INSPECTION &amp; STORAGE<br />
(1) COLD HEADING<br />
(2) TRIMMING<br />
(3) MACHINING<br />
(4) HEAT TREATMENT<br />
(I) HARDENING:<br />
(II) TEMPERING:<br />
(III) QUENCH HARDENING:<br />
(5) SURFACE FINISHING<br />
(6) THREAD ROLLING<br />
(7) COATING<br />
PHOSPHATING<br />
(8) INSPECTION FOR FORM, FIT &amp; FUNCTION<br />
MANUFACTURE PROCESS OF NUTS<br />
NUT FORMING<br />
MARKET OVERVIEW<br />
INDUSTRIAL FASTENERS MARKET GROWTH PROJECTED AT 4% CAGR TO 2020<br />
THE INDUSTRIAL FASTENERS MARKET: OUTLOOK ON THE GLOBAL AND INDIAN INDUSTRY (2018-2023).<br />
INDIA INDUSTRIAL FASTENERS MARKET<br />
MARKET SEGMENTATION<br />
GROWTH FACTORS<br />
THREATS<br />
KEY PLAYERS PROFILED<br />
THE INDUSTRIAL FASTENERS MARKET IS SEGMENTED AS BELOW.<br />
INDUSTRIAL FASTENERS MARKET<br />
BY COMMODITY<br />
BY APPLICATION<br />
BY GEOGRAPHY<br />
INDUSTRIAL FASTENERS RAW MATERIAL OUTLOOK (REVENUE,<br />
USD MILLION, 2014 &#8211; 2025)<br />
INDUSTRIAL FASTENERS PRODUCT OUTLOOK (REVENUE, USD MILLION,<br />
2014 &#8211; 2025)<br />
INDUSTRIAL FASTENERS APPLICATION OUTLOOK (REVENUE,<br />
USD MILLION, 2014 &#8211; 2025)<br />
INDUSTRIAL FASTENERS REGION OUTLOOK (REVENUE, USD MILLION,<br />
2014 &#8211; 2025)<br />
INDUSTRIAL FASTENERS MARKET TO REACH USD 137.79 BILLION<br />
BY 2026 | CAGR: 5.4%<br />
PRODUCT (REVENUE, USD MILLION; 2016-2026)<br />
APPLICATION OUTLOOK (REVENUE, USD MILLION; 2016-2026)<br />
BOLT AND SCREW TYPE OUTLOOK (REVENUE, USD MILLION; 2016-2026)<br />
BOLT SIZE OUTLOOK (REVENUE, USD MILLION; 2016-2026)<br />
FINISHES OUTLOOK (REVENUE, USD MILLION; 2016-2026)<br />
REGIONAL OUTLOOK (USD MILLION; 2016-2026)<br />
INDUSTRIAL FASTENERS MARKET POWERING WITH NEW FACTORS AND EXPECTED TO REACH USD 116.5 BILLION IN 2022<br />
DEVELOPMENT OF MAJOR END-USER SECTORS TO AUGMENT THE DEVELOPMENT OF GLOBAL INDUSTRIAL FASTENERS MARKET<br />
IN ASIA PACIFIC<br />
THE GLOBAL INDUSTRIAL FASTENERS MARKET IS SEGMENTED AS FOLLOWS<br />
BY PRODUCT<br />
BY APPLICATION<br />
BY REGION<br />
PLANT LAYOUT<br />
SUPPLIERS OF NUT AND BOLT<br />
SUPPLIERS OF RAW MATERIALS<br />
SUPPLIERS OF M.S ROD<br />
SUPPLIERS OF DEGREASING CHEMICAL<br />
SUPPLIERS OF PICKLING CHEMICALS<br />
SUPPLIERS OF PHOSPHATING CHEMICALS<br />
SUPPLIERS OF PLANT AND MACHINERY<br />
SUPPLIERS OF DOUBLE STROKE COLD HEAD FORGING MACHINE<br />
SUPPLIERS OF COMPELETE NUT AND BOLT MAKING PLANT<br />
SUPPLIERS OF METAL TESTING MACHINE<br />
SUPPLIERS OF PRECISION MEASURING TOOLS<br />
SUPPLIERS OF NDT INSPECTION EQUIPMENT<br />
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS<br />
SUPPLIERS OF PHOSPHATING PLANT<br />
SUPPLIERS OF MILLING MACHINE<br />
SUPPLIERS OF CNC LATHE MACHINE<br />
SUPPLIERS OF BOARING MACHINE<br />
SUPPLIERS OF POWER HACKSAW<br />
SUPPLIERS OF GRINDING MACHINE<br />
SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES<br />
SUPPLIERS OF HEATREATMENT FURNACE<br />
SUPPLIERS OF DG SETS<br />
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS<br />
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS<br />
SUPPLIERS OF AIR COMPRESSORS<br />
SUPPLIERS OF PLATFORM WEIGHING MACHINE<br />
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS<br />
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS<br />
SUPPLIERS OF JIGS AND FIXTURE<br />
SUPPLIERS OF SUBMERSIBLE WATER PUMP</p>
<p>APPENDIX – A:</p>
<p>01. PLANT ECONOMICS<br />
02. LAND &amp; BUILDING<br />
03. PLANT AND MACHINERY<br />
04. OTHER FIXED ASSESTS<br />
05. FIXED CAPITAL<br />
06. RAW MATERIAL<br />
07. SALARY AND WAGES<br />
08. UTILITIES AND OVERHEADS<br />
09. TOTAL WORKING CAPITAL<br />
10. TOTAL CAPITAL INVESTMENT<br />
11. COST OF PRODUCTION<br />
12. TURN OVER/ANNUM<br />
13. BREAK EVEN POINT<br />
14. RESOURCES FOR FINANCE<br />
15. INSTALMENT PAYABLE IN 5 YEARS<br />
16. DEPRECIATION CHART FOR 5 YEARS<br />
17. PROFIT ANALYSIS FOR 5 YEARS<br />
18. PROJECTED BALANCE SHEET FOR (5 YEARS)</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/ms-and-high-tensile-bolts-and-nuts/">MS AND HIGH TENSILE BOLTS AND NUTS</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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		<item>
		<title>MANUFACTURING PLANT OF EMPTY LPG STEEL CYLINDER VARIES FROM 11KG, 12.5KG, 22.5KG, 44KG, 54.5KG, 104KG ETC</title>
		<link>https://projectreports.eiriindia.org/product/manufacturing-plant-of-empty-lpg-steel-cylinder-varies-from-11kg-12-5kg-22-5kg-44kg-54-5kg-104kg-etc/</link>
		
		<dc:creator><![CDATA[EIRI Team]]></dc:creator>
		<pubDate>Sat, 07 Dec 2019 06:40:35 +0000</pubDate>
				<guid isPermaLink="false">https://projectreports.eiriindia.org/?post_type=product&#038;p=13272</guid>

					<description><![CDATA[<p>LPG Cylinder is an essential item for filling liquefied petroleum gas used for cooking purpose. The body of LPG cylinder is deep drawn in two pieces then these are welded together to make a compact unit without any leak and defect etc. LPG cylinders are in use in 5 Kg., 12 Kg., 14.2 Kg. &#38; 19 Kg. capacities.</p>
<p>To ascertain the quality, safety and performance certain regulations are applicable such as BIS standardization and Explosive License etc. While all the cylinders are spray-painted with a signal red colour. BPC cylinders have yellow ring around the bung. HPC cylinders in blue ring and IOC cylinder are fully red. In case of 19 Kg. cylinders the top is painted olive green. The cylinders carry their complete history with regard to their serial number, Tare/ Gross weight, water capacity, ISE monogram test date, manufacturer identification and year of manufacturing. LP Gas cylinders can come in many different sizes depending on the application. The gross weight of an LP Gas cylinder is often one of the limiting factors in selecting the size, especially for domestic applications.</p>
<p>The diameter is also a very important factor because it has implications with the dimensions of the conveyors in the filling plant, and the pallets and racks used for storage etc. For domestic use, cylinders typically will have capacities ranging from 4kg to 15kg whereas for commercial and industrial use, these will range from 45kg to 50kg. Smaller cylinders i.e. 1kg to 3kg capacities are used for camping equipment and in developing countries where they often serve as an entry level for LP Gas applications in low income households - mainly for cooking. LP Gas cylinders will almost always be used in the vertical position although forklift cylinders are typically designed to be used horizontally with capacities ranging from 15kg to 22kg.</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/manufacturing-plant-of-empty-lpg-steel-cylinder-varies-from-11kg-12-5kg-22-5kg-44kg-54-5kg-104kg-etc/">MANUFACTURING PLANT OF EMPTY LPG STEEL CYLINDER VARIES FROM 11KG, 12.5KG, 22.5KG, 44KG, 54.5KG, 104KG ETC</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>INTRODUCTION<br />
SIZES OF LPG CYLINDER<br />
CONSTRUCTION OF LPG CYLINDER<br />
1. BODY<br />
2. BUNG<br />
3. SHROUD<br />
4. FOOT RING<br />
5. VALVES<br />
(A) SELF-CLOSING, CLIP-ON VALVE<br />
(B) HAND WHEEL OPERATED VALVE<br />
USES AND APPLICATION<br />
B.I.S. SPECIFICATION<br />
QUALITY STANDARD:<br />
PROCESS FLOW CHART<br />
MANUFACTURING PROCESS<br />
MATERIAL<br />
(A) FOR PRESSURE PARTS<br />
(B) NON-PRESSURE PARTS<br />
GENERAL<br />
THE MAIN STEPS ARE GIVEN BELOW<br />
QUALITY CONTROL<br />
(A) MATERIAL SPECIFICATIONS:<br />
(B) WELDING SPECIFICATION<br />
(C) MANUFACTURING PROCESS SPECIFICATION<br />
(A) CYLINDER BODY<br />
(B) VALVE PROTECTION RING-STAY PLATE ASSEMBLY<br />
(C) FOOTRING<br />
(D) HEAT TREATMENT<br />
(E) SURFACE PREPARATION &amp; PAINTING:<br />
(F) TESTING:<br />
(G) SCREEN PRINTING/STENCILLING:<br />
(H) STAMPINGS &amp; PUNCHING:<br />
1. STAMPING ON BUNG:<br />
2. STAMPING ON THE STAY PLATES:<br />
(I) VALVE FIXING:<br />
(J) WEIGHMENT OF CYLINDER:<br />
(K) PACKING:<br />
GLOBAL MARKET OVERVIEW<br />
LPG PRODUCTION GROWTH IS STRONG IN THE US AND CANADA, BUT<br />
OTHER REGIONS ARE ALSO GROWING QUICKLY<br />
THE US MUST EXPORT LPG BECAUSE DOMESTIC DEMAND CAN’T KEEP<br />
UP WITH SHALE-BASED PRODUCTION – EVEN AT LOWER OIL PRICES<br />
THE US WILL REMAIN THE WORLD’S LARGEST LPG EXPORTING COUNTRY<br />
GLOBAL LPG DEMAND GROWTH WILL CONTINUE TO BE LED BY ASIA<br />
AND THE MIDDLE EAST<br />
RESIDENTIAL/COMMERCIAL LPG DEMAND IS GROWING STEADILY BUT CHEMICALS DEMAND IS GROWING FASTER<br />
WITH LATIN AMERICA SATURATED AND EUROPE VERY COMPETITIVE,<br />
MOST INCREMENTAL US EXPORTS WILL NEED TO MOVE TO ASIA<br />
LPG IS A SUPPLY-DRIVEN MARKET. SOME SUPPLY FORECAST UNCERTAINTIES:<br />
REFINING<br />
ASSOCIATED GAS<br />
NON-ASSOCIATED GAS<br />
BIO-LPG<br />
THE LPG MARKET MUST (EVENTUALLY) CLEAR. SOME DEMAND<br />
FORECAST UNCERTAINTIES:<br />
RESIDENTIAL / COMMERCIAL<br />
CHEMICALS<br />
AUTOGAS<br />
INDUSTRIAL<br />
OTHER THINGS THAT KEEP LPG RESEARCHERS UP AT NIGHT…<br />
WATERBORNE LOGISTICS<br />
GEOPOLITICS<br />
SUPPLY DISTANT FROM DEMAND CENTERS<br />
DISRUPTIVE TECHNOLOGIES<br />
CRUDE OIL PRICES: A MODEST GLOBAL OIL PRODUCTION DEFICIT WILL<br />
SUPPORT A GRADUAL, BUT RISING PRICE TREND IN 2017-18<br />
CRUDE OIL SUPPLY DISRUPTIONS: GLOBAL SPARE CAPACITY IS NOW<br />
AT ABOUT ONE THIRD OF ITS 2010 LEVEL<br />
“HIGH-GRADING”: US PROPANE PRODUCTION HAS GENERALLY BEEN FOLLOWING CRUDE OIL PRODUCTION WITH AN INFLUENCE BY NATURAL<br />
GAS – UNTIL RECENTLY…<br />
PERMIAN PRODUCTION: WITH HIGHER RESERVES AND PRODUCTIVITY,<br />
HAVE WE UNDERESTIMATED THE PRODUCTION FORECAST?<br />
GLOBAL LPG DEMAND: WILL ASIAN DEMAND BE STRONG ENOUGH TO CONSUME THE GLOBAL LPG SURPLUS?<br />
DEMAND COMPETITION: WILL A GLUT OF LNG DISPLACE LPG DEMAND<br />
IN KEY COUNTRIES?<br />
US LPG EXPORT CAPACITY: CAPACITY COULD BE TIGHT AGAIN IN<br />
THE 20’S UNLESS THERE IS FURTHER EXPANSION<br />
THE VLGC FLEET: CURRENTLY OVERSUPPLIED, BUT HOW DOES<br />
MARPOL IMPACT THE FLEET?<br />
LARGEST WORLD PRODUCERS<br />
USA HAS BECOME ON OF THE LARGEST EXPORTERS OF LPG<br />
IN THE WORLD.<br />
LARGEST WORLD CONSUMERS<br />
ASIAN CONSUMERS REPRESENT THE BIGGEST SHARE OF THE<br />
GLOBAL DEMAND.<br />
WORLD CONSUMERS BY SECTOR – 2015<br />
LPG FINAL CONSUMPTION BY SECTOR<br />
RESIDENTIAL SECTOR IS THE LARGEST COMPONENT OF THE GLOBAL<br />
DEMAND. ADDITIONALLY, CHEMICAL INDUSTRY IS GETTING MORE<br />
RELEVANT.<br />
LARGEST WORLD EXPORTERS AND IMPORTERS<br />
USA LPG SURPLUS GOES MAINLY TO THE ASIAN MARKET.<br />
PLANT LAYOUT<br />
MANUFACTUERS/SUPPLIERS OF LPG CYLINDER<br />
SUPPLIERS OF RAW MATERIALS<br />
SUPPLIERS OF M.S. SHEETS<br />
SUPPLIERS OF LPG CYLINDER VALVE<br />
SUPPLIERS OF BUNG<br />
SUPPLIERS OF SHROUD AND FOOT RING<br />
SUPPLIERS OF MIG WELDING WIRE ELECTRODE<br />
SUPPLIERS OF POWDER COATING PAINT<br />
SUPPLIERS OF PLANT AND MACHINERY<br />
SUPPLIERS OF SHEARING MACHINE<br />
SUPPLIERS OF DEEP DRAWING PRESS<br />
SUPPLIERS OF CIRCLE CUTTING MACHINE<br />
SUPPLIERS OF POWER PRESS<br />
SUPPLIERS OF TRIMMING MACHINE<br />
SUPPLIERS OF MIG WELDING MACHINE<br />
SUPPLIERS OF HEATREATMENT FURNACE<br />
SUPPLIERS OF SAND BLASTING MACHINE<br />
SUPPLIERS OF BENCH GRINDER<br />
SUPPLIERS OF DRILLING MACHINE<br />
SUPPLIERS OF LPG CYLINDER TESTING MACHINE<br />
SUPPLIERS OF METAL TESTING MACHINE<br />
SUPPLIERS OF PRECISION MEASURING TOOLS<br />
SUPPLIERS OF DG SETS<br />
SUPPLIERS OF POWER TRANSFORMERS<br />
SUPPLIERS OF AIR COMPRESSORS<br />
SUPPLIERS OF PLATFORM WEIGHING MACHINE<br />
SUPPLIERS OF POWDER COATING MACHINE<br />
SUPPLIERS OF HOT DIP GALVANISING PLANT<br />
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS<br />
SUPPLIERS OF PAINTING EQUIPMENTS</p>
<p>APPENDIX – A:</p>
<p>01. PLANT ECONOMICS<br />
02. LAND &amp; BUILDING<br />
03. PLANT AND MACHINERY<br />
04. OTHER FIXED ASSESTS<br />
05. FIXED CAPITAL<br />
06. RAW MATERIAL<br />
07. SALARY AND WAGES<br />
08. UTILITIES AND OVERHEADS<br />
09. TOTAL WORKING CAPITAL<br />
10. TOTAL CAPITAL INVESTMENT<br />
11. COST OF PRODUCTION<br />
12. TURN OVER/ANNUM<br />
13. BREAK EVEN POINT<br />
14. RESOURCES FOR FINANCE<br />
15. INSTALMENT PAYABLE IN 5 YEARS<br />
16. DEPRECIATION CHART FOR 5 YEARS<br />
17. PROFIT ANALYSIS FOR 5 YEARS<br />
18. PROJECTED BALANCE SHEET FOR (5 YEARS)</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/manufacturing-plant-of-empty-lpg-steel-cylinder-varies-from-11kg-12-5kg-22-5kg-44kg-54-5kg-104kg-etc/">MANUFACTURING PLANT OF EMPTY LPG STEEL CYLINDER VARIES FROM 11KG, 12.5KG, 22.5KG, 44KG, 54.5KG, 104KG ETC</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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		<item>
		<title>STEEL FURNITURE MANUFACTURING PLANT</title>
		<link>https://projectreports.eiriindia.org/product/steel-furniture-manufacturing-plant/</link>
		
		<dc:creator><![CDATA[EIRI Team]]></dc:creator>
		<pubDate>Mon, 21 Oct 2019 07:05:08 +0000</pubDate>
				<guid isPermaLink="false">https://projectreports.eiriindia.org/?post_type=product&#038;p=13157</guid>

					<description><![CDATA[<p>Furniture designed and manufactured for installation and used in laboratory is called laboratory furniture. With the growth of industrial, commercial and household activities the demand of office automation, equipments and steel furniture has increased considerably. Wooden furniture after some period is worn out due to defects in wood quality and normal wear and tear. Due to elegant appearance, durability and innovative designs, steel furniture is becoming popular in modern society. Steel furniture is preferred over other kinds of furniture due to its durability, fold ability (in many cases) and easy transportability. These items find their extensive use in industrial, commercial and household activities. These steel products are the only replacement of wood in terms of cost and durability. These products will be varied in shapes and sizes as per the demand. Fabrications of steel related items are well established business and no sophisticated know-how is required. Though a number of units are carrying out the above activities, still there exists a gap in the demand supply curve.</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-furniture-manufacturing-plant/">STEEL FURNITURE MANUFACTURING PLANT</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>INTRODUCTION<br />
CLASSIFYING FURNITURE SYSTEMS:<br />
1 – FIXED FLOOR MOUNTED AND WALL SUPPORTED<br />
2 – WALL RAIL SUPPORTED<br />
3 – SELF-SUPPORTING FRAME<br />
4 – CORE BASED<br />
5 – PANEL BASED<br />
6 – TABLE BASED<br />
7 – FREE-STANDING WORKSTATION<br />
8 – MOBILE WORKSTATION<br />
LABORATORY FURNITURE SYSTEM<br />
(1) CANTILEVER SYSTEM<br />
(2) C-FRAME SYSTEM<br />
(3) FREE STANDING SYSTEM<br />
COMPONENTS OF LAB FURNITURE<br />
(1) CABINETS<br />
BASE CABINETS –<br />
WALL MOUNTED CABINET –<br />
COUNTER MOUNTED CABINET &#8211;<br />
CABINET DEPTH (DEEP)<br />
CABINET HEIGHT (HIGH)<br />
CABINET WIDTH (WIDE)<br />
(2) CASEWORK –<br />
(3) TABLES –<br />
(A) ISLAND WORK TABLE<br />
(B) WALL TABLE<br />
TABLE TOP<br />
(A) SOLID WOOD<br />
(B) PHENOLIC RESIN<br />
(C) SOLID CAST EPOXY<br />
(D) ARCRYLIC SOLID SURFACE<br />
(4) WORK SURFACE –<br />
B.I.S. SPECIFICATION<br />
PROCESS FLOW CHART<br />
MANUFACTURING PROCESS<br />
RAW MATERIAL<br />
MATERIAL CONSTRUCTION<br />
FABRICATION<br />
PHOSPHATING PROCESS<br />
PROCESS<br />
THE PROCESS CONSISTS OF THE FOLLOWING STAGES:<br />
SURFACE PREPARATION –<br />
PHOSPHATE TREATMENT –<br />
RINSING –<br />
RINSING AFTER PHOSPHATING –<br />
DRYING –<br />
SEALING –<br />
THE MAIN USES OF PHOSPHATING ARE:<br />
FURTHER PLEASE SEE GIVEN BELOW:<br />
POWDER COATING PROCESS<br />
MAIN STEPS<br />
TYPICAL STEPS IN A POWDER COATING PROCESS FOR METAL PARTS:<br />
BASIC POWDER COATING PROCESS<br />
FOUR BASIC PROCESSES:-<br />
ELECTROSTATIC SPRAYING IS THE MOST COMMONLY USED WHICH IS DESCRIBED BELOW:<br />
CURING<br />
ADVANTAGES<br />
DISADVANTAGES<br />
FURTHER<br />
QUALITY CONTROL<br />
MATERIALS<br />
PERFORMANCE REQUIREMENTS:<br />
A. STEEL WORK CONSTRUCTION PERFORMANCE:<br />
D. STEEL PAINT SYSTEM FINISH AND PERFORMANCE<br />
TESTING PERFORMANCE<br />
(1) TESTING OF BASE CABINET<br />
(B) CABINET CONCENTRATED LOAD TEST<br />
(C) CABINET TORSION TEST<br />
(D) CABINET SURFACE FINISH TESTS<br />
(E) HOT WATER TEST<br />
(F) FINISH IMPACT TEST<br />
(G) PAINT ADHESION ON STEEL<br />
(H) PAINT HARDNESS ON STEEL<br />
(2) TESTING OF WALL MOUNTED CABINET<br />
(A) LOAD TEST<br />
(3) TESTING OF TABLE<br />
(A) TABLE STATIC LOAD TEST<br />
(B) TABLE RACKING TEST<br />
(4) TESTING OF DOORS<br />
(A) DOOR HINGE TEST<br />
(B) DOOR IMPACT TEST<br />
(C) DOOR CYCLE TEST<br />
(5) TESTING FOR DRAWERS<br />
(A) DRAWER STATIC TEST<br />
(B) DRAWER IMPACT TEST<br />
(C) DRAWER INTERNAL ROLLING IMPACT<br />
(D) DRAWER CYCLE TEST<br />
(7) TESTING OF SHELVING<br />
(A) SHELF LOAD TEST<br />
PACKING AND MARKING<br />
MARKET POSITION (OVERVIEW)<br />
MARKET SIZE AND FORECAST<br />
GLOBAL FURNITURE MARKET<br />
INDIAN FURNITURE INDUSTRY<br />
FURNITURE INDUSTRY COMPOSITION<br />
HOME FURNITURE<br />
OFFICE FURNITURE<br />
CONTRACT SEGMENT<br />
POTENTIAL OF FURNITURE MARKET IN INDIA<br />
CORRELATION MATRIX FOR INDIA FURNITURE MARKET<br />
FROM THE CORRELATION TABLE, WE CAN CONCLUDE THAT:<br />
THE POTENTIAL OF FURNITURE MARKET IN INDIA<br />
ORGANIZED AND UNORGANIZED FURNITURE MARKET<br />
INDIA FURNITURE MARKET FUTURE POTENTIAL, FY’2016 &#8211; FY’2020<br />
LABORATORY FURNITURE<br />
MANUFACTURERS/SUPPLIERS OF STEEL LAB FURNITURE<br />
SUPPLIERS OF RAW MATERIALS<br />
M.S. PIPE<br />
CR SHEETS<br />
CRCA COILS<br />
MIG ELECTRODE WIRE<br />
PACKING MATERIALS<br />
PICKLING CHEMICALS<br />
SUPPLIERS OF POWDER COATING PAINT<br />
PHOSPHATING CHEMICALS<br />
COATING POWDER<br />
SUPPLIERS OF PLANT AND EQUIPMENTS<br />
CNC TURRET PUNCH PRESS AND CNC PRESS BREAK<br />
CNC PRESS<br />
PUNCHING PRESS<br />
POWER PRESS<br />
SHEARING MACHINE<br />
DRILLING MACHINE<br />
GRINDING MACHINE<br />
SUPPLIERS OF PRECISION MEASURING TOOLS<br />
EOT CRANE<br />
POWER TRANSFORMERS<br />
ELECTRICAL PANEL<br />
AIR POLLUTION CONTROL EQUIPMENTS<br />
AIR CONDITIONING EQUIPMENTS<br />
AIR COMPRESSORS<br />
PLATFORM WEIGHING MACHINE<br />
MATERIAL HANDLING EQUIPMENTS<br />
FIRE FIGHTING EQUIPMENTS<br />
SUPPLIERS OF SHOT BLASTING MACHINE<br />
JIGS AND FIXTURE<br />
SUBMERSIBLE WATER PUMP<br />
HARD CHROME PLATING PLANT<br />
POWDER COATING MACHINE<br />
PLANT LAYOUT</p>
<p><strong>APPENDIX – A:</strong></p>
<p>01. PLANT ECONOMICS<br />
02. LAND &amp; BUILDING<br />
03. PLANT AND MACHINERY<br />
04. OTHER FIXED ASSESTS<br />
05. FIXED CAPITAL<br />
06. RAW MATERIAL<br />
07. SALARY AND WAGES<br />
08. UTILITIES AND OVERHEADS<br />
09. TOTAL WORKING CAPITAL<br />
10. TOTAL CAPITAL INVESTMENT<br />
11. COST OF PRODUCTION<br />
12. TURN OVER/ANNUM<br />
13. BREAK EVEN POINT<br />
14. RESOURCES FOR FINANCE<br />
15. INSTALMENT PAYABLE IN 5 YEARS<br />
16. DEPRECIATION CHART FOR 5 YEARS<br />
17. PROFIT ANALYSIS FOR 5 YEARS<br />
18. PROJECTED BALANCE SHEET FOR (5 YEARS)</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-furniture-manufacturing-plant/">STEEL FURNITURE MANUFACTURING PLANT</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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		<title>STEEL WIRES  (LOW CARBON, HIGH CARBON AND MILD STEEL)</title>
		<link>https://projectreports.eiriindia.org/product/steel-wires-low-carbon-high-carbon-and-mild-steel/</link>
		
		<dc:creator><![CDATA[EIRI Team]]></dc:creator>
		<pubDate>Tue, 03 Sep 2019 07:06:20 +0000</pubDate>
				<guid isPermaLink="false">https://projectreports.eiriindia.org/?post_type=product&#038;p=13053</guid>

					<description><![CDATA[<p>(1) STEEL WIRE – A kind of binding wire (tie wire), which includes a huge number of varieties that are widely used not only in manufacturing but also in everyday life. Steel wire for general purpose are made of mild steel with a diameter of 0.2-8.0 mm. Production is carried out using a method that is associated with repeated cold drawing. Steel wire of this quality is used in the manufacture of linking the rails and nails. Carbon steel wire is widely used in instrumentation for the production of consumer goods. Spring steel wire used in the manufacture of springs which wind around in the cold. The cable steel wire is used in the manufacturing process of various ropes, which are made from a specialized rod, which in turn guarantees non-plastic properties. It is also considered to be a very popular kind of steel wire for reinforcement of concrete products. A wire is a single, usually cylindrical, flexible strand or rod of metal. Wires are used to bear mechanical loads or electricity and telecommunications signals. Wire is commonly formed by drawing the metal through a hole in a die or draw plate. Wire gauges come in various standard sizes, as expressed in terms of a gauge number. The term wire is also used more loosely to refer to a bundle of such strands, as in ‘multistranded wire’, which is more correctly termed a wire rope in mechanics, or a cable in electricity. Wire comes in solid core, stranded, or braided forms. Although usually circular in cross-section, wire can be made in square, hexagonal, flattened rectangular, or other cross-sections, either for decorative purposes, or for technical purposes such as high-efficiency voice coils in loudspeakers. Edge-wound coil springs, such as the Slinky toy, are made of special flattened wire. (2) HIGH CARBON STEEL WIRE – High carbon steel wire is popularly known as black wire. It is a drawn steel wire which is manufactured from quality wire rods with high carbon content.</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-wires-low-carbon-high-carbon-and-mild-steel/">STEEL WIRES  (LOW CARBON, HIGH CARBON AND MILD STEEL)</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>INTRODUCTION<br />
(1) STEEL WIRE<br />
(2) HIGH CARBON STEEL WIRE<br />
NOMINAL CHEMICAL &amp; PHYSICAL PROPERTIES<br />
(A) SPRING WIRE<br />
(B) ROPE WIRES<br />
(C) GALVANIZED STEEL WIRES<br />
(D) NEEDLE WIRES<br />
(E) CONVEYOR BELT WIRES<br />
(3) LOW-CARBON STEEL WIRE<br />
USES AND APPLICATION<br />
B.I.S. SPECIFICATION<br />
PROCESS FLOW CHART<br />
MANUFACTURING PROCESS<br />
WIRE DRAWING PROCESS OVERVIEW<br />
(1) WIRE ROD PREPARATION<br />
MECHANICAL DESCALING OF WIRE ROD<br />
CHEMICAL DESCALING (PICKLING) OF WIRE ROD<br />
APPLICATION OF SOAP (LUBRICANT) CARRIER<br />
(2) DRAWING<br />
DRY DRAWING OF WIRE<br />
WET DRAWING OF WIRE<br />
(3) HEAT TREATMENT OF WIRE<br />
BATCH ANNEALING OF LOW CARBON STEEL WIRE<br />
CONTINUOUS (IN-LINE) ANNEALING OF LOW CARBON STEEL WIRE<br />
CONTINUOUS (IN-LINE) ANNEALING OF STAINLESS STEEL WIRE<br />
PATENTING<br />
OIL HARDENING AND TEMPERING (OIL TEMPERING)<br />
STRESS-RELIEVING<br />
(4) IN-LINE PICKLING<br />
(5) HOT DIP COATING<br />
WIRE HOT DIP COATING<br />
CONTINUOUS PICKLING OF WIRE<br />
FLUXING<br />
HOT DIPPING (GALVANIZING)<br />
FINISHING<br />
TESTING<br />
NOMINAL SIZES<br />
TOLERANCE<br />
TENSILE STRENGTH<br />
PROOF STRESS<br />
TEST FOR PROOF STRESS<br />
REVERSE BBD TEST<br />
IDENTIFICATION AND MARKING<br />
TECHNOLOGY OF WIRE DRAWING<br />
WIRE AND ROD DRAWING PROCESS FOR STEEL<br />
DRAWING PROCESS<br />
DRAWING EQUIPMENT<br />
DRAW DIES<br />
FIG 3 TERMINOLOGY OF A TYPICAL DIE<br />
MECHANICS OF WIRE DRAWING<br />
DRAWING DEFECTS<br />
INDUSTRY ANALYSIS<br />
#1 COMPETITIVE FORCES MODEL (PORTER’S 5 FORCES)<br />
2. THREAT OF POTENTIAL ENTRANTS<br />
3. BARGAINING POWER OF SUPPLIERS<br />
4. BARGAINING POWER OF BUYERS<br />
5. THREAT OF SUBSTITUTE GOODS/SERVICES<br />
#2 BROAD FACTORS ANALYSIS (PEST ANALYSIS)<br />
1. POLITICAL<br />
2. ECONOMIC<br />
3. SOCIAL<br />
4. TECHNOLOGICAL<br />
IMMEDIATE SALES<br />
HIGH PROFIT CUSTOMER / RETAIL<br />
DIVERSIFY MARKET EXPOSURE<br />
HIGH PROFIT CUSTOMER / RETAIL<br />
TARGET 100% UTILIZATION OF INSTALLED CAPACITY<br />
AND MAINTAIN PROFITS<br />
MAINTAIN WORKING CAPITAL FLOW SMOOTHLY<br />
QUALITY &amp; IN-TIME DELIVERY.<br />
4. LIST OF DOMESTIC AND INTERNATIONAL DISTRIBUTION CHANNELS<br />
5. POSITIONING OF THE COMPANY AND ITS PRODUCTS:-<br />
6. MARKETING OPPORTUNITIES/MARKETING RISKS<br />
MARKETING RISK USUALLY COVERS WITH FOLLOWING POINTS<br />
AND ADDRESSED:-<br />
7. STATUS AND TRENDS OF RELATIONSHIPS<br />
8. PROSPECTS FOR FUTURE GROWTH AND DEVELOPMENT<br />
9. PIPELINE ANALYSIS<br />
10. PRINCIPAL AVENUES FOR GENERATING NEW BUSINESS.<br />
11. SALES FORCE PRODUCTIVITY MODEL<br />
12. COMPENSATION<br />
13. SALES CYCLE<br />
14. ABILITY TO IMPLEMENT MARKETING PLAN WITH CURRENT<br />
AND PROJECTED BUDGETS.<br />
15. DESCRIPTION OF THE COMPETITIVE LANDSCAPE WITHIN<br />
EACH MARKET SEGMENT INCLUDING:<br />
PRICE &#8211; STRENGTH<br />
PRICE WEAKNESS<br />
SERVICE STRENGTH<br />
SERVICE WEAKNESS<br />
16. DESCRIPTION OF EACH PRODUCT<br />
1. MAJOR CUSTOMERS AND APPLICATIONS<br />
HIGH CARBON WIRES FOR CONTROL CABLES<br />
HIGH CARBON WIRES FOR WIRE STRAND AND WIRE ROPES.<br />
HIGH CARBON WIRES FOR TEXTILE<br />
17. A) HISTORICAL AND PROJECTED GROWTH RATES<br />
B) MARKET SHARE 65<br />
C) SPEED AND NATURE OF TECHNOLOGICAL CHANGE<br />
D) TIMING OF NEW PRODUCTS, PRODUCT ENHANCEMENTS<br />
E) COST STRUCTURE AND PROFITABILITY.<br />
WIRE ROPE MARKET TREND<br />
INDIA STEEL WIRE ROPE MARKET SIZE AND OVERVIEW<br />
MARKET SEGMENTATION:<br />
BY DOMESTIC AND EXPORTS SALES<br />
BY INDUSTRY APPLICATION<br />
BY WIRE COATING<br />
BY ROPE COMPOSITION<br />
BY ORGANIZED AND UN-ORGANIZED PLAYERS<br />
BY TYPE OF LAY<br />
COMPETITIVE LANDSCAPE<br />
FUTURE OUTLOOK TO INDIA STEEL WIRE ROPE MARKET<br />
MARKET POSITION<br />
MARKET FACTS FOR WIRE INDIA 2018<br />
INDIAN ECONOMY OVERVIEW<br />
KEY FACTS<br />
MAIN PRODUCT GROUPS<br />
TARGET GROUPS<br />
THE OVERALL STEEL WIRE PRODUCTION SCENARIO IS AS FOLLOWS:<br />
WIRE MARKET RESEARCH REPORTS, ANALYSIS &amp; TRENDS<br />
WIRE AND CABLE INDUSTRY CURRENT TRENDS<br />
MAJOR WIRE AND CABLE INDUSTRY PLAYERS<br />
PLANT LAYOUT<br />
MANUFACTURERS/SUPPLIERS OF STEEL WIRE<br />
SUPPLIERS OF RAW MATERIALS<br />
STEEL WIRE ROD<br />
ZINC<br />
LEAD<br />
PICKLING ACIDS<br />
PACKING MATERIALS<br />
PICKLING CHEMICALS<br />
SUPPLIERS OF PLANT AND EQUIPMENTS<br />
WIRE MAKING PLANT<br />
WIRE DRAWING MACHINE<br />
WIRE WINDING MACHINE<br />
PICKLING TANK<br />
WIRE STRAIGHTENING MACHINE<br />
ANNEALING FURNACE<br />
WIRE POINTING MACHINE<br />
EOT CRANE<br />
POWER TRANSFORMER<br />
ELECTRICAL PANEL<br />
ELECTRIC MOTOR<br />
COOLING TOWER<br />
EFFLUENT TREATMENT PLANT (ETP PLANT)<br />
AIR POLLUTION CONTROL EQUIPMENTS<br />
AIR CONDITIONING EQUIPMENTS<br />
AIR COMPRESSORS<br />
PLATFORM WEIGHING MACHINE<br />
MATERIAL HANDLING EQUIPMENTS<br />
FIRE FIGHTING EQUIPMENTS<br />
SHOT BLASTING MACHINE<br />
JIGS AND FIXTURE<br />
SUBMERSIBLE WATER PUMP</p>
<p><strong>APPENDIX – A:</strong></p>
<p>01. PLANT ECONOMICS<br />
02. LAND &amp; BUILDING<br />
03. PLANT AND MACHINERY<br />
04. OTHER FIXED ASSESTS<br />
05. FIXED CAPITAL<br />
06. RAW MATERIAL<br />
07. SALARY AND WAGES<br />
08. UTILITIES AND OVERHEADS<br />
09. TOTAL WORKING CAPITAL<br />
10. TOTAL CAPITAL INVESTMENT<br />
11. COST OF PRODUCTION<br />
12. TURN OVER/ANNUM<br />
13. BREAK EVEN POINT<br />
14. RESOURCES FOR FINANCE<br />
15. INSTALMENT PAYABLE IN 5 YEARS<br />
16. DEPRECIATION CHART FOR 5 YEARS<br />
17. PROFIT ANALYSIS FOR 5 YEARS<br />
18. PROJECTED BALANCE SHEET FOR (5 YEARS)</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-wires-low-carbon-high-carbon-and-mild-steel/">STEEL WIRES  (LOW CARBON, HIGH CARBON AND MILD STEEL)</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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		<title>STEEL G.I. CHANNEL MANUFACTURING</title>
		<link>https://projectreports.eiriindia.org/product/steel-g-i-channel-manufacturing/</link>
		
		<dc:creator><![CDATA[EIRI Team]]></dc:creator>
		<pubDate>Mon, 12 Aug 2019 06:29:30 +0000</pubDate>
				<guid isPermaLink="false">https://projectreports.eiriindia.org/?post_type=product&#038;p=13020</guid>

					<description><![CDATA[<p>G.I Steel channels are used ideally as supports and guide rails. These are roll-formed products. The main metal used for making channels is steel along with aluminum. There are certain variations that are available in the channels category, the categorization is mainly on the shape of the channel, the varieties are mentioned below: J channels: This kind of channel has two legs and a web. One leg is longer. This channel resembles the letter-J. Hat channels: This channel has legs that are folded in the outward direction resembling an old fashioned man's hat. U channels: This most common and basic channel variety. It has a base known as a web and two equal length legs. C channels: In this channel the legs are folded back in the channel and resemble the letter-C. C channels are known as rests. Hemmed channels: In this kind of channel the top of the leg is folded hence forming double thickness. There are other variations of channels that are available, which are customized according to the customer's needs.</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-g-i-channel-manufacturing/">STEEL G.I. CHANNEL MANUFACTURING</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>INTRODUCTION<br />
LENGTH TOLERANCES OF STEEL CHANNELS<br />
CHANNEL TERMS<br />
ADVANTAGES OF COLD-FORMED STEEL MEMBERS:<br />
WHAT IS COLD-FORMED STEEL?<br />
EFFECT OF COLD WORK<br />
PROPERTIES OF COLD-FORMED STEEL<br />
COLD-FORMED STEEL TYPES<br />
APPLICATIONS OF COLD-FORMED STEEL<br />
ADVANTAGES OF COLD-FORMED STEEL<br />
USES AND APPLICATION<br />
THE APPLICATION FIELDS ARE:<br />
B.I.S. SPECIFICATION<br />
MARKET POSITION<br />
MARKET HIGHLIGHTS<br />
DRIVERS<br />
INDIA PRE-ENGINEERED BUILDINGS MARKET SIZE, BY APPLICATION (2015)<br />
KEY PLAYERS 22<br />
INDIA: THE FASTEST GROWING MARKET IN PEB<br />
PRE-ENGINEERED STEEL BUILDINGS MKT TO GROW AT 11% BY 2016-17<br />
PRE-ENGINEERED BUILDING TECHNOLOGY GAINING MOMENTUM IN INDIA<br />
PROCESS FLOW CHART<br />
MANUFACTURING PROCESS<br />
RAW MARTERIAL<br />
(1) DECOILING<br />
(2) COLD ROLL FORMING PROCESS<br />
ADVANTAGES<br />
DISADVANTAGES OF COLD-FORMED STEEL STRUCTURES<br />
GALVANIZED ROLL FORMING<br />
ROLL FORMING PROCESS<br />
ROLL FORMING TOLERANCES<br />
CROSS SECTION TOLERANCE<br />
PART LENGTH TOLERANCE<br />
PRE OR POST PUNCH LENGTH TOLERANCE<br />
CAMBER AND SWEEP TOLERANCE<br />
TWIST<br />
END FLARE TOLERANCE<br />
(3) QUALITY CONTROL<br />
(4) MARKING<br />
ROLL FORMING MACHINE<br />
HOW ROLL FORMING MACHINES WORK<br />
ROLL FORMING MACHINE LINE BASICS<br />
GENERALLY, ROLL FORMING MACHINE IS CONSISTED OF:<br />
(1) CEILING CHANNEL ROLL FORMING MACHINE<br />
(2) C CHANNEL ROLL FORMING MACHINE<br />
EQUIPMENT FOR ROLL FORMING LINE<br />
(1) COIL CAR/COIL LIFTER<br />
(2) DE-COILER/UN-COILER UNIT<br />
(3) SNUBBER &amp; PILLAR TABLE ASSEMBLY<br />
(4) SHEET LEVELER<br />
(5) NC SERVO ROLL FEEDER ENCODER<br />
(6) SHEARING UNIT<br />
(7) CONVEYOR UNIT<br />
(8) STACKING UNIT<br />
PLANT LAYOUT<br />
MANUGFACTURERS/SUPPLIERS OF STEEL GI CHANNEL<br />
SUPPLIERS OF RAW MATERIALS<br />
G.I. COIL<br />
SUPPLIERS OF PLANT AND EQUIPMENTS<br />
COLD ROLL FORMING MACHINE<br />
UNCOILING MACHINE<br />
SHEET LAVELING MACHINE<br />
METAL TESTING MACHINE<br />
PRECISION MEASURING TOOLS<br />
NDT INSPECTION EQUIPMENT<br />
ELECTRICAL MEASURING INSTRUMENTS<br />
SUPPLIERS OF POWER TRANSFORMER<br />
SUPPLIERS OF ELECTRICAL PANEL<br />
AIR POLLUTION CONTROL EQUIPMENTS<br />
AIR CONDITIONING EQUIPMENTS<br />
AIR COMPRESSORS<br />
PLATFORM WEIGHING MACHINE<br />
MATERIAL HANDLING EQUIPMENTS<br />
FIRE FIGHTING EQUIPMENTS<br />
JIGS AND FIXTURE<br />
SUBMERSIBLE WATER PUMP</p>
<p><strong>APPENDIX – A:</strong></p>
<p>01. PLANT ECONOMICS<br />
02. LAND &amp; BUILDING<br />
03. PLANT AND MACHINERY<br />
04. OTHER FIXED ASSESTS<br />
05. FIXED CAPITAL<br />
06. RAW MATERIAL<br />
07. SALARY AND WAGES<br />
08. UTILITIES AND OVERHEADS<br />
09. TOTAL WORKING CAPITAL<br />
10. TOTAL CAPITAL INVESTMENT<br />
11. COST OF PRODUCTION<br />
12. TURN OVER/ANNUM<br />
13. BREAK EVEN POINT<br />
14. RESOURCES FOR FINANCE<br />
15. INSTALMENT PAYABLE IN 5 YEARS<br />
16. DEPRECIATION CHART FOR 5 YEARS<br />
17. PROFIT ANALYSIS FOR 5 YEARS<br />
18. PROJECTED BALANCE SHEET FOR (5 YEARS)</p>
<p>The post <a href="https://projectreports.eiriindia.org/product/steel-g-i-channel-manufacturing/">STEEL G.I. CHANNEL MANUFACTURING</a> appeared first on <a href="https://projectreports.eiriindia.org">EIRI - eBooks and Project Reports</a>.</p>
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