Stone – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org We Create Industrialist Sat, 21 Aug 2021 12:09:06 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Stone – EIRI – eBooks and Project Reports https://projectreports.eiriindia.org 32 32 STONE PAPER MANUFACTURING https://projectreports.eiriindia.org/product/stone-paper-manufacturing-2/ Sat, 21 Aug 2021 12:09:06 +0000 https://projectreports.eiriindia.org/?post_type=product&p=14994 "Stone paper" is also known as rock paper, paper from waste marble, mineral paper, or rich mineral paper. Stone paper is a product resembling paper. It is strong and durable; made from calcium carbonate with a binder of high density polyethylene (HDPE).

Stone paper is a term that describes a number of formulas for papermaking which basically contain calcium carbonate which can come from waste rock, marble and tiles, not from plant fibers. The main content of rock paper is calcium carbonate which comes from stone (rock); so that stone paper is sometimes also called rock paper. Stone paper is made from stone which is crushed into powder form, mixed with a non-toxic and recyclable binder, i.e. HDPE.

Stone paper containing 80% limestone and 20% recycled polyethylene have been produced by a printing industry in Germany. The mixture of raw materials used are claimed environmentally friendly and can be used for several printed products such as posters, leaflets, up to bag products, and used by farmers for labels and coatings of pot. This paper can be used as a substitute for polypropylene because it is more water resistant, ultra violet (UV) resistant, with high tear strength, even higher than ordinary paper. In addition, stone paper can be even written when it is in wet condition.

Rock paper is claimed to be very environmentally friendly paper. It is different from conventional paper because it does not use wood pulp as its raw material. The technology for making stone paper is also claimed not to pollute air and water; no chlorine or acid compounds used, and the resulting stone paper is really non-toxic and even food safe. It is also believed that the stone paper production process improves air, soil and water quality, and reduces energy consumption.

The basic difference between stone paper and conventional paper is in terms of the raw materials used. Conventional paper uses plant fibers as raw material and a lot of water in the production process, while stone paper does not use plant fibers and water at all in its production process. In addition, stone paper production produces low carbon emissions, no acid, base nor bleaching chemicals require, and stone paper can be recycled.

Another interesting thing from the technology of stone paper making process is that the investment costs of production equipment are 40% lower than conventional paper mills for the same production capacity. This is due to no water used in the production process. In other words, the factory does not need to install a water treatment unit, so that it can reduce investment and energy costs.

Stone paper is a shortened form of environmentally friendly inorganic powder rock paper, the name in the paper industry called "synthetic paper". It's a kind of variety processing paper. As the main raw material of calcium carbonate from the earth's most abundant mineral resources combining with polymer materials and various inorganic materials for the auxiliary, stone paper is made by the world's leading advanced technologies which solve the traditional paper-making harm to the environment pollution problems, but also solve the white pollution and plenty waste of oil problems.

Inorganic Powder Environmental Protection Stone Paper (hereinafter referred to as Stone Paper) is made by huge storage and wide distribution of limestone mineral resources for main raw material (calcium carbonate content for 70 ~ 80%), combining with the high polymer material of raw materials (content is 20 to 30%), using polymer interface chemical principle and the characteristics of the polymer modification, under treatment of a special technology through the polymer extrusion and blow workmanship. Stone paper not only own the same writing and printing characters of plant fiber paper, but also has the core characters of plastic packing materials.

Using 85% 1500-2500 meshes super fine powder of calcium carbonate from limestone combining with 15% additive making into master batch convert into paper or bags through extrusion blown film equipment.

Stone paper (also known as rock paper, paper from waste marble, mineral paper, or rich mineral paper) is a paper-like product manufactured from calcium carbonate bonded with high-density polyethylene (HDPE). It is used for stationery, leaflets, posters, books, magazines, bags, packaging, wallpaper, adhesives, tags, in-mould labels, plates, trays, containers and many other uses.

The process for creating stone paper was first developed by the Lung Meng Tech Co. of Taiwan during the late 1990s. Stone paper has been patented in over 40 countries, where it is marketed under a variety of trade names such as MIST™ Paper, Parax Paper™, Terraskin™, ViaStone™, Kampier™, EmanaGreen™ and Rockstock™, Pixz Printing™.

Stone Paper is nicknamed as Shiliao Paper (Shiliao is a Chinese term and it means the paper made from the stone). The raw material of the Stone Paper consists of 80% limestone powder and 5% adhesives. Because no wood pulp is needed in order to make this kind of paper, no tree will be doomed to die for the production of this paper. The birth of this paper poses a new challenge to the traditional paper industry and it will establish a new era of paper making.

Because no water and no wood pulp are needed during the production of environment-friendly Stone Paper and no additions such as the bleaching powder, strong acid and alkali in the process, there are no by-products such as waste gas, waste water and waste cinders. So there is no environment pollution problem during its making process. It is a totally zero-emission technology.

Stone Paper retains the goodness of the traditional wood pulp paper and is better in safety and physical stability. It has unique features such as water proof, moisture proof, anti-fogging, anti-oil, pest control, tear-resistant, crack-resistant, corrosion resistance, fire-resistant, solid ink absorption, and clear color printing (the resolution is up to 2880clpi).

Stone Paper can be used in wide areas. It can be used as office paper, commercial paper, cultural paper, and printing paper. It can also be used in industrial packaging. Besides, it can be used as special purpose paper such as fieldwork paper, underwater operations paper, underground mining operations paper, or other military special-used paper. It can be used wherever wood pulp paper is used. With the newly developed SPC stone granule technology which can replace many plastic products, the application area of stone paper is further expanded. The newly developed SPC stone granule technology has great energy-efficiency significance considering the increasingly strained oil resource in the world.

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]]> INTRODUCTION
PROPERTIES OF STONE PAPER
CLASS OF STONE PAPER
TABLE. SEVERAL PRODUCT VARIANTS OF S-CLASS AND R-CLASS
USES AND APPLICATION OF STONE PAPER
CHALLENGES OF STONE PAPER MARKET
CHARACTERSTICS OF STONE PAPER
TECHNICAL BENEFITS OF STONE PAPER
ORIGIN AND TECHNOLOGY
MARKET POSITION OF STONE PAPER
U.S. STONE PAPER MARKET REVENUE, BY APPLICATION,
2013 – 2024 (USD MILLION)
MARKET FORECAST OF STONE PAPER
PRESENT MANUFACTURE OF STONE PAPER
PRESENT MANUFACTURERS/SUPPLIERS OF STONE PAPER {GLOBAL}
ADVANTAGE AND FEATURES OF STONE PAPER (SYNTHETIC PAPER)
THE ADVANTAGE AND THE FEATURE
THE APPLICATION FIELD.
THE DEVELOPMENT FOREGROUND OF THE SYNTHETIC PAPER
MATERIAL SAFETY DATA SHEET (MSDS) OF RAW MATERIALS
CALCIUM CARBONATE
1. PRODUCT IDENTIFICATION
2. COMPOSITION/INFORMATION ON INGREDIENTS
3. HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
POTENTIAL HEALTH EFFECTS
4. FIRST AID MEASURES
5. FIRE FIGHTING MEASURES
6. ACCIDENTAL RELEASE MEASURES
7. HANDLING AND STORAGE
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
PERSONAL RESPIRATORS (NIOSH APPROVED):
SKIN PROTECTION:
9. PHYSICAL AND CHEMICAL PROPERTIES
10. STABILITY AND REACTIVITY
11. TOXICOLOGICAL INFORMATION
12. ECOLOGICAL INFORMATION
13. DISPOSAL CONSIDERATIONS
14. TRANSPORT INFORMATION
15. REGULATORY INFORMATION
OVERVIEW OF STONE PAPER MANUFACTURE
RAW MATERIALS
ENVIRONMENTAL COMPARISON OF STONE PAPER
WATER CONSUMPTION
USE STONE PAPER!
PRODUCTION WASTE
USE STONE PAPER!
LARGE TRASH BAGS!
GREENHOUSE GAS EMISSION
MANUFACTURING PROCESS OF STONE PAPER
ROLLING PROCESS
THE FEATURE OF ROLLING PROCESS:
CURTAIN COATING PROCESS:
TWO WAY STRETCH
DETAILS OF STONE PAPER FROCESSING
FIGURE 1. LAYER SCHEMATIC PICTURE OF STONE PAPER
FIGURE 2. FLOW CHART OF SINGLE-LAYERED STONE PAPER MANUFACTURING PROCESS
RPROCESS OF RECYCLABE STONE PAPER
THERE, THE FOLLOWING PROCESS STEPS ARE CARRIED OUT:
STONE MADE TO MANUFACTURE GREEN ENERGY PAPER
A STONE-MADE GREEN ENERGY PAPER, COMPRISING:
COMPARING TO THE TRADITIONAL PAPERS, THE STONE PAPER
INCLUDES THE ADVANTAGES OF:
FORMULATION OF STONE PAPER
PROCESS FLOW DIAGRAM
SEQUENCES IN STONE PAPER MANUFACTURING
GRIND POWDER PROCESS
PELLETIZING PROCESS
BLOWN FILM PRODUCTION
COATING PROCESS
PAPER MAKING
CUTTING & FINISHING
STANDARDIZED STONE PAPER MANUFACTURING
STONE PAPER PRODUCTION AND MATERIAL COMPOSITION
TECHNICALITIES AND SPECIFICATION OF STONE PAPER PROCESSING LINE
THE PELLETIZING FLOWING CHART
THE PAPER EXTRUSION FLOWING CHART
STONE PAPER PRODUCT SPECIFICATION
MACHINE SPECIFICATION
I. OUTLINE
II. EQUIPMENT LIST
ENVIRONMENTAL ASPECT OF STONE PAPER
SUPPLIERS OF RAW MATERIALS (INDIAN)
SUPPLIERS OF CALCIUM CARBONATE (LIME STONE)
SUPPLIERS OF POLYETHYLENE RESIN
SUPPLIERS OF PLANT & MACHINERIES (GLOBALLY)

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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]]> Mineral Wool https://projectreports.eiriindia.org/product/mineral-wool/ Wed, 22 Jan 2014 11:51:32 +0000 http://projectreports.eiriindia.org/?post_type=product&p=948 Mineral wool has a unique range of properties combining high
thermal  resistance  with long-term stability. It  is  made  from
molten  glass,  stone  or slag that is  spun  into  a  fibre-like
structure which creates a combination of properties that no other
insulation material can match. It has the ability to save energy,
minimize  pollution,  combat noise, reduce the risk of  fire  and
protect life and property in the event of fire.

Project Reports Cover:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.

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]]> STONE CRUSHER https://projectreports.eiriindia.org/product/stone-crusher/ Tue, 22 Oct 2013 04:32:45 +0000 http://projectreports.eiriindia.org/?post_type=product&p=167 Crushed stone is segregated into various sizes like 35mm, 20mm, 12mm etc for different uses. Crushed stone aggregates are used for construction of roads, bridges, housing, industril building construction and other cement based products like RCC pipes, PSC poles, premoulded slabs, frames and beems, etc for fabrication. It is advantageous if the crushed stone unit is set up near the quarries where the granite boulders of various sizes are available for the crushing unit. The wastage from the granite industry will be of much use ot the crushed stone unit. The term stone is applied to rock that out, shaped broken, crushed or otherwise physically modified for commercial use. The two main divisions are dimensions stones and crushed stone. Other descriptive terms may be used for example building stone, roofing, stone etc.

DETAILED FEASIBILITY REPORT COVERS:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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]]> Stone mining https://projectreports.eiriindia.org/product/stone-mining/ Tue, 08 Oct 2013 15:27:37 +0000 http://projectreports.eiriindia.org/?post_type=product&p=84 The quarry is the type of open pit mine, the rock or minerals are Extracted from the quarry. For extracting building materials such As dimension stone, construction aggregate, riprap, sand and Gravel; quarries are generally used. For the requirements for Large amounts of aggregate in those materials, they are Collocated with concrete and asphalt. The process of splitting The stones into usable shapes and different sizes for the process Of building is known as stone quarrying. Stones from quarries Have been used in all types of stone creations, and they are Used in the process of constructions ranging from federal offices To farm foundations. In united states, stones quarries are Classified into four major categories, they are boulder quarries, Surface ledge quarries, commercial deep pit quarries, and Subterranean quarries. Different strategies are required for each Type of quarry to dig out the stones. Quarries like commercial Deep bit quarries just came after the growth of technology in Hoisting stone. The tools used for stone quarrying are, plug and Feather method, and flat wedge method, these two methods account For over 95% of tool marks found on quarried stone. Various Methods have been included over the centuries for the purpose of Splitting stone into pieces. They are classified into three Types, they are; blasting, plug feather method and flat wedge Method.

Project Report covers:

  • Introduction
  • Uses and Applications
  • Properties
  • Market Survey with future aspects
  • Present Manufacturers
  • B.I.S. Specifications
  • Manufacturing Process with Formulae
  • Plant Layout
  • Cost Economics with Profitability Analysis
  • Capacity
  • Land & Building Requirements with Rates
  • List & Details of Plant and Machinery with their Costs
  • Raw Materials
  • Details/List and Costs
  • Power & Water Requirements
  • Labour/Staff Requirements
  • Utilities and Overheads
  • Total Capital Investment
  • Turnover
  • Cost of Production
  • Break Even Point
  • Profitability
  • Land Man Ratio
  • Suppliers of Plant & Machineries and Raw Materials.

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