Project report on Vinyal - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/vinyal/ We Create Industrialist Fri, 03 Jun 2022 12:07:40 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 https://projectreports.eiriindia.org/wp-content/uploads/2018/12/cropped-logo-1-32x32.jpg Project report on Vinyal - Technology Book - Feasibility Report - Market Survey - Industrial Report https://projectreports.eiriindia.org/product-tag/vinyal/ 32 32 VINYL ACETATE MONOMER FROM ETHYLENE, ACETIC ACID AND OXYGEN https://projectreports.eiriindia.org/product/vinyl-acetate-monomer-from-ethylene-acetic-acid-and-oxygen/ Fri, 03 Jun 2022 12:07:40 +0000 https://projectreports.eiriindia.org/?post_type=product&p=15438 Vinyl Acetate Monomer (also known as acetic acid ethenyl ester, acetic acid ethylene ether, acetoxyethene, 1-acetoxyethylene, ethenyl ethanoate, ethenyl acetate, and acetic acid vinyl ester) is a colourless mobile liquid with a pungent odour. It has the formula CH3COOCH=CH2 and is a key raw material in the production of chemicals which are then used to manufacture a wide variety of consumer and industrial products.

The main production method for vinyl acetate monomer is the reaction of ethylene and acetic acid with oxygen, in the presence of a palladium catalyst. The VAM is recovered by condensation and scrubbing and is then purified by distillation. A new manufacturing process, dubbed Leap, could offer large capital cost savings as a more efficient fluidised bed system replaces the fixed bed reactors currently in use.

The oldest means of manufacturing VAM is the addition of acetic acid to acetylene and this process is still used but not on a large scale.

Vinyl acetate monomer is stored in mild steel storage tanks and/or new or reconditioned steel drums and can be transported by bulk vessels or tank trucks. It has a specific gravity of 0.933 and a flash point of -8° C (closed cup) and is highly flammable. It should therefore be stored in a cool, dry, well-ventilated area that is free from the risk of ignition. For transportation purposes, it is classified as packing group II and hazard class 3 and it is an irritant.

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]]> INTRODUCTION
PROPERTIES
CONTAINERS & REGULATIONS:
HAZARD:
USES AND APPLICATION
USE PATTERN:
VINYL ACETATE MONOMER
TECHNICAL DATA SHEET
GENERAL DESCRIPTION
TYPICAL PROPERTIES (1)
CRITICAL DATA
TYPICAL PROPERTIES (1) (CONTINUED)
GLOBAL MARKET POSITION OF VINYL ACETATE MONOMER
MARKET OPPORTUNITY:
MARKET TENDS
MANUFACTURERS/SUPPLIERS OF VAM
RAW MATERIAL
TECHNOLOGY SOURCES:
SEQUENCES IN VAM PROCESS
ACETIC ACID EVAPORATION COLUMN
REACTOR
NON REACTIVE SUBSTANCE SEPARATOR
ACETIC ACID RECOVERY COLUMN
VAM REFINING COLUMN
PROCESS FLOW DIAGRAM
RAW MATERIAL CALCULATION
REACTION
RAW MATERIALS REQUIRED/MONTHS
VAM PRODUCTION PROCESS
PRODUCTION PROCESS USING ETHYLENE, ACETIC ACID AND OXYGEN
REACTION SYSTEM
THE REACTIONS THAT TAKE PLACE ARE:
VAM DISTILLATION AND DEHYDRATION
PRODUCTION DETAILS OF VINYL ACETATE MONOMER
FIGURE: A SIMPLIFIED PROCESS SCHEME FOR THE PRODUCTION OF
VINYL ACETATE MONOMER FROM A FATTY ACID OR TRIACYL
GLYCERIDE-BASED OIL VIA NON-CATALYTIC CRACKING.
PROCESS DESCRIPTION OF VAM USING ETHYLENE, ACETIC ACID
AND OXYGEN
[MAIN REACTION]
[SIDE REACTION]
TABLE: MATERIALS IN THE VAM PLANT
PROCESS CONSTRAINTS
FIG.: PROCESS FLOW DIAGRAM OF THE VAM PLANT
FIG.: START-UP OPERATION PROCEDURE OF THE VAM PLANT
TECHNICAL ASPECT IN VAM MANUFACTURE
FIGURE: VAM PRODUCTION PROCESS FLOW DIAGRAM.
REACTION SYSTEM
THE REACTIONS THAT TAKE PLACE ARE:
THE RATE LAW FOR THIS REACTION (1) IS GIVEN BY:
VAM DISTILLATION AND DEHYDRATION
UNIT OPERATION IN VAM MANUFACTURE
THE FOLLOWING REACTIONS TAKE PLACE:
FIGURE: VINYL ACETATE MONOMER PROCESS FLOWSHEET
1. CHEMICAL PRODUCT & MANUFACTURER’S DETAILS
2. CHEMICAL IDENTIFICATION
3. HAZARD IDENTIFICATION & HEALTH HAZARD
4. FIRST AID MEASURES
EYE:
SKIN:
INHALATION:
INGESTION:
5. FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA:
SPECIAL FIRE FIGHTING PROCEDURE:
UNUSUAL FIRE AND EXPLOSION HAZARD:
6. ACCIDENTAL RELEASE MEASURES
7. HANDLING AND STORAGE
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
9. PHYSIOCHEMICAL PROPERTIES & FIRE/ EXPLOSION HAZARD DATA
10. STABILITY AND REACTIVITY
11. TOXICOLOGICAL INFORMATION
• ACUTE EFFECTS:
• TARGET ORGANS:
• TOXICITY:
• CARCINOGENICITY:
12. ECOLOGICAL INFORMATION
ECOTOXICITY:
ENVIRONMENTAL FATE: THIS PRODUCT IS READILY BIODEGRADABLE
13. DISPOSAL CONSIDERATION
14. TRANSPORT INFORMATION
15. REGULATORY INFORMATION
EUROPEAN INFORMATION
EC NO: 203-545-4
US INFORMATION
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
LICENCED CHEMICAL TECHNOLOGY AND SERVICES
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF REACTORS
SUPPLIERS OF CONDENSER
SUPPLIERS OF BOILERS
SUPPLIERS OF STORAGE TANK
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF HEAT EXCHANGER
SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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