Bamboo flooring and bamboo board is found to be superior to most hardwoods in terms of hardness, stability and fire resistance.

Bamboo board has the additional advantage of being made from an abundant, renewable natural reserve bamboo. Unlike trees, which take decades to replace, bamboo groves fully rejuvenate within several years.

The specialized machinery used for making bamboo flooring, paneling and boards from the raw bamboo to the finished product, includes bamboo cutting, splitting, drying, sizing, gluing, pressing, planning moulding, sandingand UV curing.

Bamboo flooring is used for living rooms, bedrooms, dining rooms, offices, restaurants, hotels, apartments etc.

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Wood doors can be categorized in many ways. By the different manufacturing method due to the structure, the doors can be divided into three categories. Each category of doors has a very different structure from each other.

• Real wooden tenon-joint door
• Wood composite door
• Veneer and wooden frame core door

Doors are different in design, structure and external finish.
Wooden door structures may be of different types and different technologies: solid wood, blockboard or double-panel.

Solid wood: veneered or laminated solid wood for long-lasting stability.

This technology is used to produce Antikè and Rodi.

Blockboard wood: perpendicularly-glued wooden strips for long-lasting stability.

This technology is used to produce Baltimora and Baltimora New.

Double-panel wood: sandwich structure with light interior.

This technology is used to produce Fashion, Natura, Costellazioni, Casa Zen, Venezia.

The external wooden finish is made using fine wood veneer to cover door elements with different materials, colours and finishing.

Carpentry and joinery are common terms used with any class of work with wood. Strictly speaking carpentry deals with all works of carpentry such as roofs, floors, partitions etc. of a building, while joinery deals with the making of doors windows, cupboards, dressers, stairs and all the interior fitments for a building.

Timber is the basic material used for any class of wood working. The term timber is applied to the trees which provide us with wood. Furniture and fixture are essential for a family. Furniture and fixtures proposed to be manufactured in this scheme are made out of wood specially from CP teak, chap, haldu, Jack or similar good quality wood. With the modern life furniture and fixture used in a family are wide and varied in nature starting from plank, almirah, table, chair, rack etc. Apart from this utility furniture is made out of good quality wood and highly finished adds beauty to the room.

Wood with moisture content brought down to the extent that it does not further shrink under normal conditions by way of evaporation of moisture from it is called seasoned wood. Generally timber with moisture content less than 15% does not appreciably shrink and can be called as seasoned timber. It is desirable that in carpentry and joinery work wood does not shrink after it is joined and finished. But if unseasoned wood is used it will give out moisture to further dry and shrink after work is done.

This will obviously weaken the joints and give clauses between the pieces for a bad finish. When seasoned timber is used to joints remain understored and no gap develops between the pieces of timber after finishing. Hence for making door and window shutters, furniture, interior decoration and such other work where strength and finish matter use of seasoned timber is advisable. Since use of seasoned timber is advisable. Since use of seasoned timber gives longer life and better finish. there is growing trend to used seasoned timber in wood industries. Various govt. departments including defense department are now including use of seasoned timber in the specification for various work involving use of timber.
STRUCTURE OF WOOD: The trees are known as growers, due to the fact that each year a new layer of tissue is formed on the outside of previous layers. The layers are termed annual i\rings, because most trees produce one ring each year. Each annual ring is composed of an open porous layer known as springwood, due to the rapid growth in spring and thinner denser layer called autumn wood, due to the outer rings of the tree known as sapwood convey the watery sap from the roots up to the leaves. Here it undergoes certain chemical changes and on its return journey to the roots in autumn, this perfected gap leaves behind various starchy secretions, gums or resins, according to the type of tree. These substances fill up the tissues, feed the tree and help to form a denser wood known as doorman or heartwood. The cambium layer situated between the sapwood and the bark is responsible for the formation of new wood each year. It divides up forming layer of new wood cells on the inside and a soft layer on the outside which becomes bark. Each year the innermost layer of sapwood becomes transformed into heartwood.
It is generally understood that heartwood is the only part of the tree which should be converted for use, as sapwood is more prone to attack from wood-destroying organisms. If sapwood is properly treated with an effective preservative, it is as durable as harrowed, similarly treated, when used under conditions favorable to decay.

The difference in colour between sapwood and heartwood is most important when choosing wood for joinery, the decorative value of which depends on the dark colour and grain of the heartwood. Treating with preservatives is useless and staining is very difficult. as sapwood absorbs stains more readily than heartwood and takes on a much darker shade. Therefore, for all joinery work it is better that sapwood be eliminated altogether.

Wood is generally used to manufacture so many things starting from furniture to industrial products. But mainly used to manufacture wooden doors, windows, shutters etc. Besides these the other uses are to manufacture T.V. cabinets. Wooden TV cabinets are cheap and durable. The rapid expansion of the TV network in India has given a tremendous thrust to the TV manufacturing industries and which in turn has generated a great demand for the various parts and accessories in the manufacture of TV set out of which, cabinet is an important component.

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The furniture making is an ancient art in India before centuries, the expertise of India in manufacturing furniture was accepted by all the parts of the world.

The use of furniture was known to man even as early as 3000 B.C. There is evidence to believe that the ancient sumerians, babylonians, Egyptians and cracks used chairs, stools and beds made of timber. The use of wood for furniture making is, however an art and skill of a carpenter. All these can be achieved by a carpenter, using best tool and machine with sequence operation performed. In olden days, when science was not developed as present days wood furniture was making by a art using hand tools.

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Sanding sealer is typically very thin, and dries very quickly to condition the wood in order to allow for less lean time. By applying sanding sealer during the finishing process, woodworkers minimize rough textures and create a smooth finish. Sanding sealers are used to eliminate stains. It can be applied over wood stain or bare wood, depending on the desired appearance, but before any protective coating or finish. This stains include those from water and fire damage. The sealer is then applied over the entire surface using a brush or foam pad after the stain is dried. The sealer must then be allowed to dry completely before proceeding to sanding. The surface is then sanded using a sanding paper before subsequent coats are applied. Sealers may be transparent and sometimes act as primers. Some sealers are designed to be left uncoated and thus can also be used as a varnish, however this is not recommended. Sealers are absorbed quickly by spongy woods, and this can prevent the formation of a film on the wood, leading to an effective seal. Sanding sealers contains zinc stearate, which helps it seal soft woods quickly and makes the wood easier to sand. However, if a lacquer finish is intended to be used above the sanding sealer, more than one or two coats should not be applied as a buildup of sealer can cause the lacquer to chip.

In the current market, most sanding sealers which have good drying capability have not been able to meet users’ requirements, prompting the present research study to attempt to calibrate the different qualities of the various available products, to produce sanding sealer of low drying time and also identify the raw materials that could be combined to obtain optimal sanding sealer formulation that would compete with already existing ones.

The  modern wax based polishes were first introduced as  wax solvent  paster  in  the late nineteenth  century  up  till  then floors, furniture and other surfaces were treated by a variety of methods  such  as scrubbing oiling sanding, varnishing and wood polishing. Waxes such as bees wax had been used long before  this for treating  wooden surfaces but these had  to  be  labourising applied by rubbering with a block of the material concerned later paster  of  bees wax is turpentine or emulsions of wax in soda solutions were used but these again required the expenditure or vasts amounts of time and energy to achieve  a  rates  factory surfaces gloss.

From today new manufacturing techniques and the inclusion of additives such  as silicone are continually  being  experimented with  to  improve  the finished product. Although a number of special wax polished have developed for application to specific surfaces such as footwear motor cars, furniture and floors,  two principal types of polish can be distinguished . There are  other process  in  which  the wax base is dissolved  in  a  non-aqueous solvent  (Paste  polished) and those in which the wax is  in  the form  of an aqueous emulsion (liquid polish). In both cases the waxes to be used are broken up i.e. crushes in crushing machine and then melted in steam or electrically heated pans.
INTRODUCTION
PROPERTIES OF SANDING SEALER
PROPERTIES AND CHARTERISTICS OF POLYURETHANE VARNISH
USES AND APPLICATION OF SANDING SEALER
USES AND APPLICATION OF PU VARNISH
USES AND APPLICATION OF WOOD POLISH
NITROCELLULOSE LACQUER (SOLVENT BASED)
FEATURES OF SANDING SEALER
WOOD VARNISH AND ITS TYPES
TYPES OF LACQUER
OVERVIEW OF WOOD COATINGS
MARKET SURVEY
MANUFACTURERS/SUPPLIERS OF SANDING SEALER
PU WOOD COATING
FORMULATION OF SANDING SEALER
FORMULATION OF SANDING SEALER
HIGH VISCOSITY WOOD SEALER AND LACQUER FORMULATION
FORMULATION OF SOLVENT
FOR LACQUER & SEALER
FORMULATION OF WOOD COATING
(PU BASED) (CLEARED)
FORMULATION POLYURETHANE VARNISH
(SOLVENT BASED)
ACID CATALYZED WOOD COATINGS
ACID CATALYZED ACRYLIC TOPCOAL
PU WOOD COAT GLOSSY CLEAR
WOOD COAT SEALER AND PRIMER
(SOLVENT BORNE SEALER)
FORMULATIONS OF WOOD POLISH
MANUFACTURING PROCESS OF SANDING SEALER
TECHNICAL DATA OF SANDING SEALER
PROCESS OF MANUFACTURE OF WOOD POLISH
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF WOOD POLISH (NON-ALCOHOLIC)                                            54
DETAILED MANUFACTURING PROCESS OF WOOD POLISH
PROCESS FLOW DIAGRAM FOR THE MANUFACTURING OF WOOD POLISH
METHOD OF WOOD FINISHING
FINISHING PROCESS OF NITROCELLULOSE LACQUER
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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INTRODUCTION
USES & APPLICATIONS
OURDOOR APPLICATION OF WPC
RAW MATERIALS
POLYMERS
WOOD
ADDITIVES
ADVANTAGE AND DISADVANTAGE OF WPC
ADVANCE MATERIALS FOR WPC
WOOD MODIFICATION
ADDITIVES
PROFILES
ASPECT OF WPC DURABILITY
STRUCTURAL
WEATHERING STUDIES
FIGURE  POLYETHYLENE (PE) – BASED COMPOSITE
DIFFERENT PROCESSES FOR WOOD PLASTIC COMPOSITES
EXTRUSION PROCESSING
SINGLE-SCREW EXTRUDER
COUNTER-ROTATING TWIN-SCREW EXTRUSION
COMPOSITE SYSTEM
WOOD RUDER
MISCELLANEOUS POST-EXTRUDER UNIT OPERATIONS
WPC MANUFACTURING TECHNIQUES
WPC REPROCESSING
WPC NEW MANUFACTURING TECHNOLOGY
EXPERIMENTAL STAGES
PILOT EXPERIMENTATIONS
PREREQUISITE STAGE
STAGE 1
STAGE 2
STAGE 3
PROCESSES EXPERIMENTAL SETTINGS
FIG. ILLUSTRATIVE PROCESS FLOW CHART OF WPC MANUFACTURING
COMPONENTS OF WPC
MATRIX COMPONENT
THERMOSETS
THERMOPLASTICS
WOOD COMPONENT
WOOD SPECIES
WOOD PARTICLE SIZE
MARKET SURVEY
MARKET SHARE
QUALITY OF WPC IN INDIA
DESPITE BEING A PLASTIC COMPOSITE, WHY IS WPC CALLED
A GREEN MATERIAL?
FUTURE OF WPC IN INDIA
MARKET SURVEY (GLOBAL)
NEW MARKET- WPC
FENCING FUTURE
THREAT FROM THE EAST?
FEWER, BIGGER PLAYERS
ADDITIVES CREATE RECIPE FOR GROWTH SUMMARY FIGURE GLOBAL MARKET FOR APPLICATIONS OF WPCS, CELLULOSICS, PLASTIC
LUMBER, AND NATURAL FIBER COMPOSITES, 2008-2016 (METRIC TONS)
EXPORT OF WPC FROM INDIA
DETAILED IMPORT DATA
OF WOOD PLASTIC COMPOSITE
PRESENT MANUFACTURERS OF
WOOD PLASTIC COMPOSITE BOARDS LINE
FORMULATION OF WPC BOARD
COMBINATION OF WPC BOARD
MANUFACTURING PROCESS OF WPC BOARD
PROCESS FLOW DIAGRAM OF WPC BOARD
PRODUCTION OF WOOD PLASTIC COMPOSITE
TECHNICAL DETAILS OF WOOD PLASTIC COMPOSITES
THE ROLE OF RESINS:-
VARIATION IN PLASTIC FEEDSTOCK:-
PROCESSING CONSIDERATION
OF WOOD PLASTIC COMPOSITES
MOISTURE AND TEMPERATURE
THE WPC MANUFACTURING PROCESS
WITH EXTRUSION FORMING
DETAILS OF RAW MATERIALS
TABLE 2.0: FUNCTIONS OF ADDITIVES USED IN THERMOPLASTIC COMPOSITES
MECHANICAL PROPERTIES OF WOOD-POLYPROPYLENE COMPOSITES*
TECHNICAL DETAILS OF PVC WPC FOAM BOARD LINE
TECHNICAL/TURNKEY CONSULTANT FOR SETTINGUP WPC PLANT
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
SUPPLIERS OF PLANT & MACHINERIES (INDIAN)
MANUFACTURERS/SUPLIERS OF PLANT & MACHINERY
EXTRUDERS
PRESSING MACHINE
COOLING TOWERS
BOILER
GENERATOR SET (D.G. SET)
MANUFACTURERS/SUPPLIERS OF RAW MATERIALS
WOOD FLOUR
PLASTIC POLYMERS
COUPLING AGENT
ADDITIVES

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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Manufacturer of incense  stick are also producers of  bamboo sticks in majority because it makes the product much more cheaper and  has  the advantage over the competitor.  The  raw  material, bamboo is largely found in Assam its adjoining states in  Eastern Uttar Pradesh, and Bihar Bamboo is produced in abundant  quantity either  in the form of shrubs or in jungles. Bamboo is a form  of grass. Sticks are made from heavy thick shoots and roots.

1.   INTRODUCTION
2.   USE AND APPLICATIONS
3.   MARKET SURVEY
4.   PROCESS OF MANUFACTURE
5.   FLOW SHEET DIAGRAM
6.   SUPPLIERS OF MACHINERIES
7.   SUPPLIERS OF RAW MATERIALS
8.   BAMBOO SUPPLIERS

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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INTRODUCTION
APPLICATIONS
RAW MATERIALS
FIGURE 4. POLYETHYLENE (PE) – BASED COMPOSITE
LUBRICANTS AND RHEOLOGY CONTROL ADDITIVES
FOR THERMOPLASTIC COMPOSITES
WPC WALL PANEL
WPC DECKING - NEW ECO FRIENDLY MATERIAL
WPC FLOWER POT
WPC FLOORING
WPC FOR DOOR FRAME
WPC FOR BOARD
MANUFACTURING PROCESS
WPC NEW MANUFACTURING TECHNOLOGY
FIG. 5. ILLUSTRATIVE PROCESS FLOW CHART OF WPC MANUFACTURING
EXPERIMENTAL PROCESSES
FIG. 6. OVEN USED TO DRY WASTE WOOD
•    COUNTER-ROTATING TWIN SCREW, NOT INTERMESHING.
FIGURE 18. IN-LINE COMPOUNDING AND PROFILE EXTRUSION
•    COOLING.
MARKET POSITION
WOOD PLASTIC COMPOSITE IMPORT DATA
THE GLOBAL MARKET FOR WPCS
PRESENT MANUFACTURERS/SUPPLIERS OF WOOD PLASTIC COMPOSITE PRODUCTS INCLUDING BOARDS
LINE
MANUFACTURING PROCESS
FLOW SHEET DIAGRAMS OF WPC
THE WPC MANUFACTURING PROCESS
DETAILS OF RAW MATERIALS
PLANT & MACHINERY COMMERCIALLY USED
TECHNICAL/TURNKEY CONSULTANT FOR SETTINGUP WPC PLANT
COMPLETE PLANT SUPPLIER FOR WOOD PLASTIC COMPOSITE
BOARD LINE
MANUFACTURERS/SUPLIERS OF PLANT & MACHINERYEXTRUDERS
PRESSING MACHINE
MANUFACTURERS/SUPPLIERS OF RAW MATERIALS
COUPLING AGENT

APPENDIX – A :

.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT

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