Description
INTRODUCTION
THEORY OF ADHESION
ADHESION THEORY
ADSORPTION THEORY
ELECTRICAL THEORY
DIFFUSION THEORY
PRACTICAL VIEW-POINT
ADHESIVE RAW MATERIAL TYPES
NATURAL STARCH AND DEXTRIN
GELATINE (ANIMAL, FISH, VEGETABLE GLUES)
ASPHALT AND BITUMEN
NATURAL RUBBER
SEMI-SYNTHETIC CELLULOSIC
SYNTHETIC VINYLS
ACRYLICS
REACTIVE ACRYLIC BASES
SYNTHETIC RUBBERS
ALDEHYDE CONDENSATION RESINS
AMINE BASE RESINS
POLYESTER RESIN
POLYOLEFIN POLYMERS
INORGANIC
PHOSPHATE CEMENTS
HYDRAULIC CEMENTS
MISCELLANEOUS CEMENTS
ADHESIVE TYPES
CHEMICAL REACTIVE TYPES
MOISTURE
HEAT
THERMOPLASTIC TYPE
EVAPORATION OR DIFFUSION TYPES
SOLVENT BASED SYSTEMS
WATER BASED SYSTEMS
FACTORS INFLUENCING ADHESIVE SELECTION
POINTS TO CONSIDER:
SUBSTRATE MATERIAL
MECHANICAL PROPERTIES SUCH AS STRENGTH, RIGIDITY, ETC.
PROPERTIES OF THE SURFACE, E.G. CONTAMINATION, SURFACE TENSION
SURFACE TREATMENT OF THE SUBSTRATES
THERMAL STABILITY
RESISTANCE TO PHYSICAL AND CHEMICAL LOADS
SIZE AND GEOMETRY OF THE BONDING AREA
HEALTH AND SAFETY AT WORK AND ENVIRONMENTAL PROTECTION
POTENTIAL HAZARD REPRESENTED BY THE ADHESIVE & AUXILIARY MATERIALS
POSSIBLE ALTERNATIVE ADHESIVES REPRESENTING A LOWER HAZARD
PROTECTIVE MEASURES
STORAGE AND TRANSPORT
MINIMIZATION OF WASTE, WASTE DISPOSAL
STATUTORY REGULATIONS
PROCESS MANAGEMENT:
PROCESS INTEGRATION, CYCLE TIME, NUMBER OF PIECES
SURFACE TREATMENT
REQUIRED VISCOSITY AND FLOW PROPERTIES OF THE ADHESIVE
APPLICATION METHOD (BEAD, FILM, SPOTS)
PROCESS PARAMETERS: TIME, TEMPERATURE, PRESSURE, ETC.
SECURING/POSITIONING, HYBRID JOINING
CURING, HAND STRENGTH
COMPONENT TOLERANCES (ALLOWABLE MARGINS)
QUALITY ASSURANCE:
MONITORING OF RECEIVED GOODS
STORAGE CONDITIONS
IN-LINE MONITORING, TEST METHODS
QA MEASURES FOR PRODUCTION STEPS
IN-SERVICE MONITORING
STRESS/LOADS:
THERMAL LOADS (TEMPERATURE, DURATION & RAPID TEMPERATURE CHANGES)
EXPOSURE TO MEDIA SUCH AS CLEANING AGENTS, SOLVENTS
AND OTHER CHEMICALS (E.G. COOLANTS)
EFFECT OF MOISTURE
RADIATION (E.G. UV RADIATION)
LONG-TERM STABILITY:
DEFINITION OF THE DESIRED SERVICE LIFE OF THE PRODUCT
SPECIFICATION AND EXECUTION OF SUITABLE AGEING TESTS WHICH
OPTIMALLY SIMULATE REAL AGEING PROCESSES.
SURFACE PREPARATION
METAL SURFACES
WOOD SURFACES
OTHER NON-METAL SURFACES
ADVANTAGES & DISADVANTAGES
ADVANTAGES AND BENEFITS OF ADHESIVES – ADHESIVE ADVANTAGES
DISADVANTAGES AND DRAWBACKS OF ADHESIVES:-
FEVICOL TYPE ADHESIVE – PVA
CHARACTERISTICS OF ADHESIVE MATERIALS
PROPERTIES
THERMO-PHYSICAL PROPERTIES
PROPERTY
MELTING POINT: 60°C
BOILING POINT: 70-150 °C
FLASH POINT: >100℃
STORAGE TEMP. 2-8°C
SOLUBILITY:- KETONES, ETHERS AND AROMATIC HYDROCARBONS: SOLUBLE
FORM : PELLETS
COLOR : CLEAR
PH : 3.0-5.5
REACTIONS
USES & APPLICATION
MANUFACTURING PROCESS
EMULSION POLYMERIZATION
TYPES OF EMULSION POLYMERIZATION PROCESS
EMULSION POLYMERIZATION OF VINYL ACETATE
PROCESS FLOW DIAGRAM
BRANDING STRATEGY
FEVICOL ADOPTED A TWIN APPROACH OF
CONNECTING WITH THE CORE SEGMENT – THE CARPENTERS
WINNING HEARTS THROUGH HUMOUR
MARKET SURVEY
SYNTHETIC LATEX POLYMERS MARKET KEY PLAYERS
POLYVINYL ACETATE MARKET TRENDS, DEVELOPMENTS AND PROSPECTS:
THE FOLLOWING PIE CHART SHOWS WORLD CONSUMPTION
OF POLYVINYL ACETATE:
GLOBAL MARKET:-
APPLICATION INSIGHTS
REGIONAL INSIGHTS
VINYL ACETATE MONOMER (VAM) MARKET SHARE INSIGHTS
ADHESIVES STRENGTH TESTING
LIST OF ADHESIVE STANDARDS DEVELOPED BY ASTM
ADHESIVE MATERIAL CLASSIFICATION SYSTEM
ADHESIVES FOR PLASTICS
CONSTRUCTION ADHESIVES
METAL BONDING ADHESIVES
WOOD ADHESIVES
WORKING PROPERTIES
RAW MATERIAL SUPPLIERS
ETHYLENE
OXYGEN
ACETIC ACID
MACHINERY SUPPLIERS
AMBICA BOILER & FABRICATOR
RAW MATERIAL PHOTOGRAPHS
ETHYLENE
ACETIC ACID
MACHINERY PHOTOGRAPHS
REACTION KETTLE OF STAINLESS STEEL CONSTRUCTION
REFLUX TYPE CONDENSER
M.S. TANK FOR MONOMER
S.S. TANK
OIL FIRED STEAM MINI BOILER
MOTORS & PUMPS
PRODUCT PHOTOGRAPHS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)