ADHESIVE MANUFACTURING (WATER BASED, SOLVENT BASED AND ACRYLIC BASED)

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Latex   based  adhesives  are  of  special  importance   for cementing  porous  surfaces  due to their  ability  to  wet  such surfaces.   On  the  other angle the porosity  allows  the  latex adhesive  to  dry  out thus  producing a  strong  coherent  film.  Sodium   silicate,  glue,  albumen  gums  and  starch  etc.   are compatible  with  natural latex and exert a  stabilising  action.  The  latex  rubber in the adhesive film imparts  flexibility  and strength  and protects and bond against dynamic fatigue.

Latex  based  adhesives  contain a  rubber  latex,  adhesion modifiers,  plasticisers, curatives, fillers such as whiting  and kaolin, thickness e.g. cellulose derivatives and other  additives e.g.   antioxidants,   surfactants  antifoams   (Octyl   alcohol, silicons),    antifreeze,   stabilizers    corrosion    inhibitor colourants, deodorants, and reodorants etc.

1.   INTRODUCTION
2.   USES AND APPLICATION
3.   STRUCTURAL ACRYLIC ADHESIVES
4.   B.I.S.SPECIFICATION
5.   PROPERTIES OF ACRYLIC BASED ADHESIVE
6.   MARKET SERVEY
7.   PRESENT MANUFACTURE OF S.R ADHESIVE
8.   PROPERTIES OF LATEX BASED ADHESIVES
VERSUS SOLVENT BASED ADHESIVE
9.   RAW MATERIALS
10.  FORMULATIONS FOR WATER BASED LATEX ADHESIVES
11.  PROCESS OF MANUFACTURE
12.  FLOW SHEET
13.  FORMULATION OF SYNTHETIC RUBBER ADHESIVE
(SR ADHESIVE) LIKE PIDILITE TYPE
14.  MANUFACTURING PROCESS OF SYNTHETIC RUBBER ADHESIVE
15.  PROCESS FLOW DIAGRAM FOR SYNTHETIC RUBBER ADHESIVE
OTHER FORMULATIONS OF SYNTHETIC RUBBER AND
LATEX BASED ADHESIVE
16.  MANUFACTURING PROCESS OF RUBBER ADHESIVE
17.  PROCESS FLOW SHEET FOR MANUFACTURING OF
RUBBER ADHESIVE
18.  WATER-BASED GENERAL PURPOSE ADHESIVE (BUDATIENE
ACRYLONITRILE/RESIN)
19.  FORMULATION OF ACRYLIC BASED ADHESIVE
20.  PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF
PRESSURE-SENSITVE ADH ESIVE FOR BOPP TAPES
(ACRYLIC BASED)
21.  PROCESS FLOW SHEET
22.  TESTING OF ADHESIVES
23.  ADDRESSES OF CONSULTANTS
24.  ADDRESSES OF RAW MATERIALS SUPPLIERS
25.  ADDRESSES OF PLANT & MACHINERY SUPPLIERS
26.  PLANT LAYOUT

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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Additional information

Plant Capacity

1.25 MT./day

Land & Building

(2000 Sq.Mtr) Rs 2.74 Cr

Plant and Machineries

Rs 46.76 Lacs

Working Capital for 1 Month

Rs.51.38 Lacs

Total Capital Investment

Rs 3.79 Cr

Rate of Return

42%

Break Even Point

42%