Description
INTRODUCTION
THE STRUCTURE OF TYPICAL SAMPLES IS GIVEN BELOW:
PRODUCT DESIGNS, FULL SIZE PADS:
PRODUCT DESIGNS, ULTRA THIN PAD:
USES AND APPLICATIONS
SANITARY NAPKINS FOR LADIES
PROPERTIES
IMPORTANT PROPERTIES OF SANITARY NAPKINS:
POTENTIAL PROBLEMS OF SANITARY NAPKINS
HYGIENE RISK
DISPOSABILITY:
AFFORDABILITY
STRUCTURE AND PERFORMANCE CHARACTERISTICS
OF SANITARY NAPKINS
STRUCTURE OF SANITARY NAPKINS:
I. FLUID ACQUISITION LAYER:
II. DISTRIBUTION COMPONENT:
III. ABSORBENT STRUCTURE:
IV. LIQUID IMPERVIOUS MEMBRANE:
PERFORMANCE CHARACTERISTIC OF SANITARY NAPKIN:
BARRIER LAYER
FIG: MODEL OF ABSORBENT STRUCTURE
RAW MATERIALS
I. FLUID TRANSFER LAYER:
II. ACQUISITION AND DISTRIBUTING LAYER:
III. ABSORBENT LAYER:
IV. BARRIER SHEET:
MARKET OVERVIEW OF SANITARY NAPKIN
MARKET DYNAMICS IN SANITARY PRODUCT MARKET
MARKET GROWTH
MARKET OVERVIEW OF ADULT DIAPER
MAJOR PLAYERS
OVERVIEW OF SANITARY NAPKIN IN INDIA
LEAPING INTO GST
MANUFACTURER/EXPORTERS AND SUPPLIER OF SANITARY NAPKINS
DISPOSABLE DIAPERS
B.I.S SPECIFICATION
PREPARATORY PROCESSES FOR SANITARY NAPKINS
OPENING
THIRD STAND KIERING BLEACHING & WASHING:-
BLEACHING:-
STERILISATION:-
DRY HEAT:-
AUTO CALVING:-
EXPOSURE TO ETHYLENE OXIDE:-
HYDRO – EXTRACTING:-
DRYING:-
ALTERNATE MANUFACTURING PROCESS OF DIAPERS
FORMATION OF THE ABSORBENT PAD
PREPARATION OF THE NONWOVEN
ASSEMBLY OF THE COMPONENTS
BYPRODUCTS/WASTE
QUALITY CONTROL
RAW MATERIALS REQUIRED
BABY DIAPER:-
RAW MATERIALS FOR DIAPER
RAW MATERIALS’ DESCRIPTION & SPECIFICATIONS
ROLL PULP:-
NON-WOVEN FABRIC:-
POLYETHLENE FILM:-
TISSUE:
HOT MELT AND POLYEXTRUDED ADHESIVE:
PRESSURE SENSITIVE ADHESIVE
SILICONE RELEASE PAPER:
SPECIFICATIONS OF THE RAW MATERIALS
WOOD PULP
NON-WOVEN FABRIC:
SILICONE RELEASE PAPER
HOT MELT
LACK OF AWARENESS ABOUT WOMEN’S HEALTH IN INDIA
UNDERSTANDING MENSTRUATION CYCLE
CREATING AWARENESS ABOUT MAINTAINING HYGIENE
EDUCATING WOMEN
EMPOWERMENT AND WELL-BEING OF WOMEN
MANUFACTURING PROCESS OF DIAPER (ADULT AND BABY)
THERE ARE THREE BASIC PROCESSES IN THE MANUFACTURING OF DIAPER.
PROCESSING DETAILS OF DIAPER MANUFACTURE
PREPARATION OF THE NONWOVEN
ASSEMBLY OF THE COMPONENTS
DETAILS OF COMPONENT FOR DISPOSABLE DIAPER
AMONG ALL PARTS, FOUR ARE VERY ESSENTIAL LAYERS IN A DIAPER (SHOWN IN FIG).
FOUR IMPORTANT SECTIONS OF A DIAPER
DIAPER PICTURE TOP VIEW
POLYTHENE FILM (BACK SHEET):
BREATHABLE/CLOTH-LIKE BACK SHEET:
POLYPROPYLENE NONWOVEN (TOP SHEET AND LEAK GUARD):
FIG-3: SPUN BONDED POLYPROPYLENE NONWOVENS
ABSORBENT CORE – WOOD PULP FLUFF:
FIG-4: DIAPER ABSORBENT CORE WOOD PULP FLUFF
SUPER ABSORBENT POLYMER (SAP):
FIG-5: SUPER ABSORBENT POLYMER (SAP)
ELASTICS:
FIG-6A: ELASTICS AT WAIST AND LEG CUFFS, ADL
FIG-6B: ELASTIC AT SIDE PANELS OF FASTENING TAPE
QUICK WICKING LAYER/ACQUISITION AND DISTRIBUTION LAYER (ADL):
FIG-7: QUICK WICKING LAYER/ACQUISITION AND DISTRIBUTION LAYER (ADL)
HOT MELTS ADHESIVE:
FIG-8: HOT MELT GLUING OF LYCRA ELASTIC WITH POLYPROPYLENE NONWOVEN
FASTENING TAPES:
FIG-9: HOOK & LOOP FASTENERS
FIG-9A: HOOK SYSTEM ENLARGED
FIG-9B: LOOPING SYSTEM ENLARGED
MOISTURIZING AND FRAGRANT LOTIONS:
FIG-10: A TYPICAL DISPOSABLE DIAPER WITH ITS SIGNIFICANT PARTS LABELED
DISPOSABLE DIAPER MANUFACTURING TECHNOLOGY
CELLULOSE PULP
CELLULOSE WADDING
NONWOVEN
POLYETHYLENE
SUPERABSORBENT POLYMER
ELASTIC BANDS
HOT MELT GLUES
DEFIBRATION
MAT FORMATION
DEBULKING AND SHAPING
CROSS CUTTING
NONWOVEN, POLYETHYLENE AND ELASTIC BOND COUPLING
ADDING OF SELF ADHESIVE TAPE TABS
NONWOVEN, POLYETHYLENE SHAPING
LONGITUDINAL FOLDING AND TRANSVERES FOLDING
QUALITY CONTROL
COUNTING AND STACKING
BASIC PRODUCTION PROCESS FOR SANITARY NAPKIN
STEP 1: PULVERISATION:
MACHINES USED:
STEP 2: CORE FORMATION:
STEP 3: COVERING LAYER:
STEP 4: ACCESSORIES FORMATION
STEP 5: STERILIZING
STEP 6: PACKAGING:
QUALITY CONTROL
PRODUCTION METHOD OF SANITARY NAPKIN
(A) PREPARATION OF COTTON LINT SLIVER:
(1) COTTON OPENING:
(2) SCUTCHING OR LAPPING:
(3) CARDING:
(4) DRAW FRAME:
(5) TISSUE PAPER WRAPPING:
B) MANUFACTURE OF SANITARY NAPKINS:
1) CONE WINDING:
2) KNITTING & INSERTION OF TISSUE PAPER WRAPPED SLIVER:
3) CUTTING & LOOPING OF BOTH ENDS OF SANITARY NAPKINS:
4) PACKING:
PROCESS DESCRIPTION FOR SANITARY NAPKIN WITH AUTOMATION
FLOW SHEET
RAW MATERIAL CALCULATION
RAW MATERIAL FOR APPROXIMATE 8 GM REGULAR SANITARY NAPKIN
PLANT LAYOUT
PERFORMANCE TEST OF SANITARY NAPKIN
TESTS TO EVALUATE PERFORMANCE:
ABSORBENCY TEST:
FLUID RETENTION CAPACITY:
LIQUID STRIKE THROUGH TEST:
WICKING EXPERIMENTS:
CONSULTANT FOR SETTINGUP THE SANITARY NAPKINS AND DISPOSABLE ADULT & KIDS DIAPER PROJECTS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ADHESIVE (CHEMISTICK):-
SUPPLIERS OF LINT TISSUE PAPER:
SUPPLIERS OF POLYTHENE FILM
SUPPLIERS OF TISSUE PAPER
SUPPLIERS OF RELEASE PAPER
MANUFACTURERS OF NON WOVEN FABRIC
MORE INFORMATION ON MACHINERY
INSTALLATION, TRAINING, TECHNOLOGY TRANSFER
MANAGING
PRODUCTION LINE OPERATOR:
PACKING WORKER:
THE SPECIFICATIONS AND MAIN PARAMETERS:
PRODUCTION COST & PROFIT ANALYSIS OF WINGSHIELD SANITARY NAPKIN
MACHINERY STRUCTURE
POWER CONSUMING
MACHINERY SIZE:
GRINDER SET:
FORMING AND WRAPPING SYSTEM SET:
EMBOSSER, ADH. APPLYING, FINISHED PRODUCTS SET:
CONVEYOR SET:
EXPORT PACKING SIZE
THE SIZE OF THE SANITARY PAD (NAPKIN):
NAME AND SPECIFICATION OF THE RAW MATERIAL OF THE SANITARY PAD (NAPKIN):
PRODUCTION PROCESS
THE PROPERTY OF THE RAW MATERIALS
THE FOLLOWING TYPES ARE MULTI-FUNCTION LINES: YOU CAN SHIFT THE FUNCTION TO THE DIAPER FUNCTION
RELEASE PAPER: GOOD RELEASE, WIDTH 19-50MM (STANDARD)
MAIN PARAMETERS:
OPTIONS:
MAIN FEATURES:
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
