AIR CONDITIONER MANUFACTURING (INDOOR UNITS AND OUTDOOR UNITS)

The project report includes Present Market Position and Expected Future Demand, Market Size, Statistics, Trends, SWOT Analysis and Forecasts. Report provides a comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

We can prepare PROJECT REPORT as per your INVESTMENT PLAN for BANK LOAN REQUIREMENT and INDUSTRY ANALYSIS. All reports are prepared by highly qualified consultants and verified by a panel of experts.

Request Price or Submit Enquiry

An air conditioner is a machine which keeps the air in a building cool and dry.

The purpose of an air conditioner is to maintain a comfortable indoor environment. The comfort we are used is to determined by a combination of 3 factors.

• Temperature
• Humidity
• Air Distribution

For this reason, the main purposes of air conditioners are to:

• Control room temperatures (cooling/heating).
• Control room humidity levels (drying, humidifying).
• Optimise air flow (circulation, distribution).
• Clean the air (filtration)

Working principle

An air conditioner collects hot air from a given space, processes it within itself with the help of a refrigerant and a bunch of coils and then releases cool air into the same space where the hot air had originally been collected. This is essentially how all air conditioners work.

Many folks believe that an air conditioner produces chilled air with the help of machines installed inside it, allowing it to cool a room so quickly. That might also explain why it consumes so much electricity. In reality, however, that’s a misconception. An air conditioner is not a magical device; it just uses some physical and chemical phenomena very effectively to cool a given space.

When you switch an AC on and set your desired temperature (say, 20 degrees Celsius), the thermostat installed in it senses that there is a difference in the temperature of the room’s air and the temperature that you’ve chosen.

A thermostat constantly monitors the temperature of the system so that it’s maintained near a user’s desired point.

This warm air is drawn in through a grille at the base of the indoor unit, which then flows over some pipes through which the refrigerant (i.e., a coolant fluid) is flowing. The refrigerant liquid absorbs the heat and becomes a hot gas itself. This is how heat is removed from the air that falls on the evaporator coils. Note that the evaporator coil not only absorbs heat, but also wrings out moisture from the incoming air, which helps to dehumidify the room.

This hot refrigerant gas is then passed on to the compressor (located on the outside unit). Being true to its name, the compressor compresses the gas so that it becomes hot, since compressing a gas increases its temperature.

This hot, high-pressure gas then travels to the third component – the condenser. Again, the condenser remains true to its name, and condenses the hot gas so that it becomes a liquid.

Request Price or Submit Enquiry This report gives you access to decisive data such as:
  • Market growth drivers
  • Factors limiting market growth
  • Current market trends
  • Market structure
  • Key highlights
Overview of key market forces propelling and restraining market growth:
  • Up-to-date analyses of market trends and technological improvements
  • Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
  • An array of graphics, BEP analysis of major industry segments
  • Detailed analyses of industry trends
  • A well-defined technological growth with an impact-analysis
  • A clear understanding of the competitive landscape and key product segments

The report also points out the latest trends in the Worldwide market and the various opportunities to grow in the near future. The report takes help of various analytical tools to predict the market growth of the market during the forecast period.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a bird's eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail

About EIRI Board:
EIRI Board is a single destination for all the industry, company and country reports. We feature large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.

Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.

Why buy EIRI reports?
  • Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
  • Offer real analysis driving variables for the business and most recent business sector patterns in the business
  • This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
  • Report gives investigation and top to bottom money related correlation of real players/competitors
  • The report gives gauges of key parameters which foresees the business execution
Our Approach:
  • Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
  • The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
  • We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report

Description

INTRODUCTION
HERE’S A SIMPLIFIED DIAGRAM OF THE AIR-CONDITIONING PROCESS
ROOM AIR CONDITIONER
SIZING AND SELECTING A ROOM AIR CONDITIONER
OTHER FEATURES TO LOOK FOR INCLUDE
SPLIT AIR CONDITIONER
CONSTRUCTION
PARTS OF SPLIT AIR-CONDITIONER
WALL MOUNTED INDOOR UNIT
EVAPORATOR COIL OR THE COOLING COIL
AIR FILTER
COOLING FAN OR BLOWER
DRAIN PIPE
LOUVERS OR FINS
OUTDOOR UNIT
REFRIGERANT PIPING OR TUBING
USES AND APPLICATION
B.I.S. SPECIFICATION
MARKET AIR CONDITIONERS
ROOM AIR CONDITIONERS
FOCUS SHIFTS TO INVERTER ACS – TO BE AT 50% OF SALES BY FY20
(10-12% IN FY16)
CY17 OUTLOOK – IMD EXPECTS ‘ABOVE NORMAL SUMMER SEASON’
ROOM AIRCON INDUSTRY SHIFTS TO INVERTERS
INVERTER ACS TO ACCOUNT FOR 30% OF INDUSTRY VOLUMES IN
FY18E AND 50% IN FY20E
VOLTAS MAY NOT SEE MEANINGFUL GAINS EVEN WITH LG’S COMPLETE
EXIT FROM FIXED-SPEED ACS
HIGH COMPETITIVE INTENSITY
BRAND, DISTRIBUTION, SERVICE CENTER NETWORK AND DEALER
MARGINS ARE KEY
SUMMER STRATEGIES OF AC MANUFACTURERS
BLUE STAR – IMPRESSIVE LINE-UP OF AC MODELS; MARKET SHARE
TARGET AT 13%
VOLTAS – TARGETING 15-20% GROWTH THIS SUMMER SEASON
LG INDIA – LOOKING FOR 30% GROWTH IN CY17
DAIKIN INDIA – TARGET TO EXPAND REACH AND MARKET SHARE;
DOUBLING CAPACITY AT NEEMRANA TO 1.2M UNITS
PANASONIC – ‘A BETTER LIFE, A BETTER WORLD’ – AIMS FOR 30-35%
GROWTH IN FY18
GODREJ APPLIANCES – EYEING 20% SHARE IN INVERTER/5-STAR
AC SEGMENT
SAMSUNG – INVERTER RANGE LAUNCHED IN AFFORDABLE LUXURY
SEGMENT
VIDEOCON – TARGETS 13% SHARE AND TO INCREASE PRESENCE
IN TIER 2/3 CITIES
DETAILED EXPORT DATA OF SPLIT AC
DETAILED IMPORT DATA OF SPLIT AC
MANUFACTURERS/SUPPLIERS OF SPLIT AC
PROCESS FLOW CHART
PRODUCTION PROCESS
(1) PROCUREMENT OF RAW MATERIALS
THE MANUFACTURING PROCESS
(1) MAKING THE PARTS
(A) CONSTRUCTING THE CASING, BRACKETS, AND OTHER SUPPORTS
(B) PUNCH PRESSING THE SHEET METAL FORMS
(C) CREATING ENCASEMENT PARTS FROM GALVANIZED SHEET METAL
AND STRUCTURAL STEEL
(D) CLEANING THE PARTS
(E) POWDER COATING
(F) FABRICATION OF COIL
(G) FINISHING THE EVAPORATOR AND CONDENSER COILS
(2) ASSEMBLY
(3) CHARGING AND FINISHING
(4) QUALITY CONTROL
(A) PRODUCTION ROUTINE TESTS
(I) GENERAL RUNNING TEST —
(II) PRESSURE TEST OR LEAKAGE TEST —
(III) INSULATION RESISTANCE TEST —
(IV) HIGH VOLTAGE TEST —
(V) PERFORMANCE TEST —
(VI) LEAKAGE CURRENT TEST —
(VII) EARTHING RESISTANCE TEST —
(B) TYPE TESTS
(6) MARKING
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
ALUMINIUM FIN STOCK FOIL
COPPER TUBE
M.S SHEETS
ABS GRANULE
BRAZZING WIRE
MIG WELDING WIRE ELECTRODE
REFRIGERANT GASES
PICKLING CHEMICALS
SUPPLIERS OF AC COMPRESSOR
AIR CONDITIONER PARTS
SUPPLIERS OF PLANT AND EQUIPMENTS
SUPPLIERS OF FIN PRESS
SUPPLIERS OF FIN DIE
SUPPLIERS OF VERTICAL EXPANDER
SUPPLIERS OF HAIRPIN BENDER
SUPPLIERS OF AUTOMATIC BRAZING MACHINES
CNC PRESS
POWDER COATING MACHINE
INJECTION MOLDING MACHINE
SUPPLIERS OF IDU ASSEMBLING LINE
SUPPLIERS OF BRAZING MACHINES
SUPPLIERS OF REFRIGERANT CHARGING UNIT
SUPPLIERS OF REFRIGERANT (HALIDE) LEAK DETECTOR
ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR COMPRESSORS
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

400.00 Nos./day

Land and Building

(4000 Sq.Mtr)

Plant & Machinery

US$ 488571

Rate of Return

86%

Break Even Point

21%