ALUMINIUM FOIL CONTAINER

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Aluminum is the most widely used non-ferrous metal and is extensively used in packaging materials. It is an excellent material for creating all types of containers. However, despite the fact that about seven billion aluminum foil containers are produced annually, most packaging engineers and packaging users know very little about the advantages that these containers bring to the packaging and food service industries

Specifically, aluminum provides an absolute barrier to protect foods, whether on the shelf, in the cooler or in the freezer. It can go from freezer to oven to broiler to microwave oven and result in quality food products whether at home or in central food processing operations. It is lightweight, so that it is easy and economical to transport. It is formable so that it is available in a wide variety of shapes and sizes. It can be printed, coated or embossed. And, it is recyclable which results in a 95% energy savings over that required to produce primary metal.

The growth of the aluminum foil container is due to its many advantages. The natural qualities of aluminum, its impermeability and barrier properties, provide real benefits for consumers. There simply is not a more versatile material.

Aluminum foil containers offer some of the most versatile packaging solutions available today, like aluminum foil cups/plates, aluminum foil dishes, aluminum foil food containers, aluminum foil trays, aluminum food packaging containers with lids, disposable aluminum foil pans, disposable food containers with lids, foil containers with lids for food, foil food containers with lids, foil takeaway containers, food foil packaging. They combine the features needed to process, conserve and deliver to the consumer perfectly preserved and quickly accessed food products.

Aluminum foil containers are formed by combining mechanical and air pressure to force light gauge aluminum foil into a shaped die cavity. Esthetically appealing aluminum foil containers are ideal for table-ready service after the container has functioned first as a package and a heating utensil. Foil containers also come in a variety of colors and special purpose coatings

Aluminum foil containers are used to prepare, freeze, store, transport, cook and serve a variety of foods. Containers made from aluminum foil are the only containers that can be used in all types of ovens: microwave, conventional, convection and broiler. Moreover, its recyclability makes aluminum one of the most environment friendly materials on earth, a key advantage for planet conscious consumers and local governments. Additionally, recycled aluminum saves more than 95% of the energy necessary to produce new primary aluminum

Foil Containers Features

The aluminum container owes a large part of its acknowledged advantages to the attributes of the foil material:

Barrier: Container foil provides a total barrier against light and gas and protects food from deterioration.

Formability: Container foil has is highly formable and can also be “dead folded,” which is beneficial when deep drawing and shaping containers.

Heating properties: Aluminum is an excellent conductor of heat, and at the same time is heat-resistant, allowing quick and controlled heating of the container’s food content. Aluminum is also one of the only container serving options that is tri-oven able, offering cooking versatility in conventional, microwave and broiler oven types.

Decorative potential: Container foil lends itself to strong shelf appeal and striking package design. The material is both bright and reflective and can be color-lacquered or printed.

Food contact ability: Aluminum container foil meets international mandatory standards on contact with foodstuffs.

Sustainability: Foil helps meet source reduction and sustainability goals through the development of lightweight and down-gauged packaging. Aluminum containers provide perfect preservation and prevent from food waste. Aluminum containers can be recycled over and over again without any loss of quality.

It is intended to prepare a Feasibility Report to install 2400 Ton/Year Aluminium Foil Container Production facility as a Green Filed Project.

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Description

INTRODUCTION
• MARKET OVERVIEW
• PROPERTIES – ALUMINIUM FOIL
• SPECIFICATION – ALUMINIUM FOIL CONTAINER
• USES / APPLICATIONS
• BIS SPECIFICATIONS
• MANUFACTURING PROCESS
• PLANT & MACHINERY
• BROAD DETAILS OF PRODUCTION LINE
• UTILITIES PER MONTH (ESTIMATED)
• PRELIMINARY LAYOUT
• PLANT & MACHINERY SUPPLIER/CONSULTANT/CONTRACTOR
• PLANT AND MACHINERY SUPPLIERS (IMPORT)
• PRINCIPLES OF PLANT LAYOUT
• PLANT LOCATION FACTORS
• GENERATION AND MANAGEMENT OF WASTES
• HEALTH SAFETY AND ENVIRONMENT
• ANTICIPATED ENVIRONMENTAL IMPACTS
• MITIGATION MEASURES (PROPOSED)
• HSE REQUIREMENT
• PROPOSED IMPLEMENTATION SCHEDULE
• PROJECT FINANCIALS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

8.0367 Ton./Day

Land & Building

(2225 sq.mt.)

Plant & Machinery

US$ 1657142

Rate of Return

21%

Break Even Point

62%