Annatto Seed Colour Extraction

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Annatto is a spice and a natural color that is derived  from the achiote shrub. Annatto is popularly used as a food color  and dye, but at the same time, it is also is a good flavor  enhancer. There is a great demand of this product. It has a beautiful red color which is helpful in bringing red and orange  colors  to number of recipes. It comes from  the  achiote seeds  which  is a heart shaped, red fruit with  spines.  Annatto extract is derived from the achiote seeds that come out when  the ripe  achiote fruit bursts into two. Annatto is also  laden  with multiple  medicinal properties and is therefore used  majorly  in cooking and other culinary practices.

Annatto extract available in many forms. May be a powder, paste, oil or as a chunk. Apart from this, the annatto seeds may also be used in food for culinary enhancements and flavouring. The procedure to make any of them is a little time taking as well as tedious.

If annatto seeds are being used as it is, it is not really tough. The seeds have a coating of an oily paste that contains bixin. Bixin is a yellow orange carotenoid. It is extracted using aqueous alkaline solution and vegetable oil solvent. Vegetable oil solvent gives oil soluble bixin, Alkaline solution gives water soluble norbixin and Propyline Glycol yields a combination.

Description

Each ‘EIRI’ MARKET OVERVIEW CUM DETAILED TECHNO ECONOMIC FEASIBILITY REPORT (Complete Report) tentatively covers
•    Introduction
•    Properties
•    BIS (Bureau of Indian Standard) Specifications & Requirements
•    Uses & Applications
•    Present Indian Market Overview/Position
•    Export & Import Statistics Data
•    Names and Addresses of Existing Units (Present Manufactures)
•    List of Plant & Machineries
•    Miscellaneous Items and Accessories
•    Instruments, Laboratory Equipments and Accessories
•    Electrification, Electric Load and Water
•    Maintenance, Suppliers/Manufacturers of Plant and Machineries
•    Manufacturing Process with Formulations (If applicable)
•    Flow Sheet Diagram
•    List of Raw Materials
•    Availability of Raw Materials
•    Requirement of Staff & Labour
•    Personnel Management
•    Skilled & Unskilled Labour
•    Requirement of Land Area
•    Built up Area
•    Plant Layout
Along with financial details as under:
•    Summary of Capital Cost of Project
•    Land & Side Development Exp.
•    Buildings
•    Plant & Machineries
•    Misc. Fixed Assets
•    Technical Know how Fees & Exp.
•    Preliminary Expenses
•    Pre-operative Expenses
•    Provision for Contingencies
Below mentioned financial statements (Annexure) will be  for 5 to 10 Years
•    Annexure:: Cost of Project and Means of Finance
•    Annexure:: Output, Profitability and Cash Flow Chart
•    Annexure:: Assessment of Working Capital requirements
•    Annexure:: Sources of Finance
•    Annexure:: Balance Sheets
•    Annexure:: Break-Even Analysis and profitability analysis.
•    Annexure:: Quantitative Details-Output/Sales/Stocks
•    Annexure:: Sales Realisation
•    Annexure:: Raw Material Cost
•    Annexure:: Other Raw Material Cost
•    Annexure:: Packing Material Cost
•    Annexure:: Consumables, Store etc.,
•    Annexure:: Employees Expenses
•    Annexure:: Fuel Expenses
•    Annexure:: Power/Electricity Expenses
•    Annexure:: Repairs & Maintenance Exp.
•    Annexure:: Other Mfg. Expenses
•    Annexure:: Administration Expenses
•    Annexure:: Selling Expenses
•    Annexure:: Depreciation Charges – Profitability
•    Annexure:: Depreciation Charges
•    Annexure:: Interest and Repayment – Term Loans
•    Annexure:: Tax on Profit
•    Annexure:: Assumptions for Profitability workings
•    Annexure:: Assessment of Working Capital

Additional information

Plant Capacity

20.00 Ton/Day

Land & Building

Area 20000 Sq.Mtrs. US$. 20.73 Lacs

Plant and Machinery

US$.9.59

Working Capital for 2 Months

US$ 94.83 Lacs

Total Capital Investment

US$ 1.25 Cr

Rate of Return

71%

Break Even Point

19%