Description
INTRODUCTION
LITHIUM ION BATTERY CELLS
CHARACTERISTICS OF LITHIUM ION BATTERY CELLS
SOME ADVANTAGES OF LI-ION BATTERIES ARE:
HOWEVER, THEIR LIMITATIONS ARE:
TYPES OF LITHIUM-ION BATTERIES
1. LITHIUM COBALT OXIDE
2. LITHIUM MANGANESE OXIDE
3. LITHIUM IRON PHOSPHATE (LFP)
4. LITHIUM NICKEL MANGANESE COBALT OXIDE (NMC)
5. LITHIUM NICKEL COBALT ALUMINUM OXIDE
6. LITHIUM TITANATE
7. LITHIUM NICKEL MANGANESE COBALT OXIDE (NMC)
LITHIUM IRON PHOSPHATE (LFP)
SHAPES OF LIB CELL
CYLINDRICAL CELL
FIGURE 1: CROSS SECTION OF A LITHIUM-ION CYLINDRICAL CELL
FIGURE 2: POPULAR 18650 LITHIUM-IONS CELL
FIGURE 3: DEMAND AND SUPPLY OF THE 18650
BUTTON CELL
FIGURE 4: BUTTON CELLS PROVIDES SMALL SIZE, MOST ARE PRIMARY FOR SINGLE-CELL USE
PRISMATIC CELL
FIGURE 5: CROSS SECTION OF A PRISMATIC CELL
POUCH CELL
FIGURE 6: THE POUCH CELL
FIGURE 7: SWOLLEN POUCH CELL
FIGURE 8: PRICE OF LI-ION ($US/WH)
FIGURE 9: PRICE COMPARISON OF LI-ION CELL TYPES
USES AND APPLICATION
ADVANCE APPLICATION OF LIFEPO4 IN HEV
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR BATTERY ASSEMBLING
ASSEMBLING PROCESS OF LITHIUM ION BATTERY
CELL SORTING:
MODULE ASSEMBLY:
PACK ASSEMBLY:
FINAL TESTING AND STORAGE:
EQUIPMENTS FOR AUTOMATIC ASSEMBLY
1. LINEAR WORKPIECE CARRIER TRANSFER SYSTEM
2. PRE-ASSEMBLY STATION
3. AUTOMATIC MODULE ASSEMBLY STATION
4. ASSEMBLY OF SECOND SIDE PLATE
5. AUTOMATIC LINE CHANGE
6. AUTOMATIC LASER WELDING STATION
MARKET POSITION
INDIA LITHIUM-ION BATTERY MARKET
DECREASING COST OF LITHIUM-ION BATTERIES – TO SUPPLEMENT THE DEMAND
RENEWABLE-BASED ENERGY STORAGE – OPPORTUNITY FOR GROWTH
CHANGING LANDSCAPE OF THE ENERGY SECTOR, INDIA, 2017-2030
INDIA LITHIUM-ION BATTERY MARKET MAJOR PLAYERS:
INDIGENIZATION OF LITHIUM-ION BATTERY MANUFACTURING
ECONOMICS OF LIB MANUFACTURING: 50 GWH PLANT
ANALYSIS & RECOMMENDATIONS
BATTERY MARKET POSITION
GLOBAL CONTEXT AND IMPACT
KEY CHALLENGES TO SCALING INDIA’S BATTERY INDUSTRY
A. LOW MINERAL RESERVES
B. EARLY-STAGE BATTERY MANUFACTURING INDUSTRY
C. LACK OF COORDINATION AMONG STAKEHOLDERS
D. HIGH PERCEIVED RISK
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF LIB BATTERY PACK
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF LIB CELL
INDIAN SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ASSEMBLY LINE
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)