BAGASSE PULP MANUFACTURING

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Bagasse is the name for the residual fibers that remain after the squeezing of sugarcanes at the sugar production. Usually, they consist of 40 – 60% cellulose, 20 – 30% hemicellulose, and about 20% lignin. Bagasse is primarily found in countries that produce a particularly high amount of sugar, for instance Brazil, Vietnam, China or Thailand. Even though bagasse is a so-called by-product, many people see it as a waste product because in the past, bagasse was mainly used as a fuel for the production plants. Even today, a part of the bagasse is still used for the factories’ ovens. But since humans have started to recycle materials, bagasse’s value was also increased. Nowadays, it is used for the production of building materials, packaging materials, and disposable tableware. The paper industry has also started to replace wood fibers with sugarcane fibers to produce napkins, toilet paper and cardboards.

Bamboos are a group of woody perennial evergreen plants in the true grass family Poaceae, subfamily Bambusoideae, tribe Bambuseae. Some of its members are giants, forming by far the largest members of the grass family. Younger tips of some of the larger species can grow over 1 meter per day. Bamboo pulp means moist, slightly cohering mass, consisting of soft, undissolved animal or vegetable matter. Pulp made from wood, used especially to make paper.

Bamboo is botanically classified as a grass and for pulping purposes it is regarded as an annual plant. Bamboo pulp is very similar to softwood in terms of fiber length and strength. However, pulping conditions are also very similar to eucalyptus. Hence, bamboo can be pulped together with hardwood. Mixed cooking provides stronger pulp than hardwood pulped separately and later mixed with bamboo. Bamboo can also be cooked with acacia.

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Description

INTRODUCTION
OTHER SOURCESG
SUGARCANE TO SUSTAINABLE TABLEWARE
USES AND APPLICATIONS OF PULP
B.I.S. SPECIFICATION
PROPERTIES AND COMPOSITION OF BAGASSE
BAGASSE PULP
THE TRUTH OF SUGARCANE BAGASSE
CHARACTERSTICS OF BAGASSE PRODUCTS
ADVANTAGES OF UNBLEACHED BAMBOO PAPER PULP
1. ORIGINAL RAW MATERIAL OF BAMBOO PULP
2. NATURAL, NO ADDITIVES
3. HEALTHY AND COMFORTABLE, SAFE AND RELAXED
CHARACTERISTICS OF BAMBOO
CHARACTERISTICS OF FIBROUS RAW MATERIALS
CHARACTRERISTICS OF BAMBOO PULP
MARKET OVERVIEW OF BIODRADABLE CUTLERY
SUGARCANE BAGASSE PRODUCTS
ARECA LEAF CUTLERY
EDIBLE CUTLERY
RICE HUSK TABLEWARE
BAMBOO TABLEWARE
MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL BIODEGRADABLE
FOOD PACKAGING MARKET
BAGASSE PULP PROCESSING
MATERIAL PREPARATION
BAGASSE PULP COOKING
BAGASSE PULP WASHING
BAGASSE PULP SCREENING
BAGASSE PULP BLEACHING
PRODUCTION STEPS AND SUSTAINABILITY OF BABASSE
OF BAGASSE PRODUCTS 36
PRODUCTION STEPS OF BAGASSE PRODUCTS:
SUSTAINABILITY 37
PROCESSING DETAILS FOR BAGASSE PULP
DEPITHING
DEPITHING OPERATION
TYPICAL ARRANGEMENT OF A BANK OF DEPITHERS.
CHEMICAL PULPING AND BLEACHING OF BAGASSE
DIGESTION
BLACK LIQUOR
BLEACHING
MECHANICAL AND CHEMI-MECHANICAL PULPING
PROCESS FLOW DIAGRAM FOR BAGASSE PULP
MANUFACTURING PROCESS OF BAMBOO PULP
PROCESS OF PULP FROM BAMBOO
PULP FROM BAMBOO
BLEACHING
SCREENING OF THE PULP
BAMBOO PULP BEATING
SCREENING OF THE PULP
PROCESSING DETAILS OF BAMBOO PULP
MANUFACTURE OF PULP
PROCESS FLOW DIAGRAM FOR THE MANUFACTURING OF PULP
FROM BAMBOO
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY
2. MARKETS:
3. POWER AND FUEL SUPPLY
4. WATER SUPPLY
5. CLIMATE
6. TRANSPORTATION
7. WASTE DISPOSAL
8. LABOR
9. REGULATORY LAWS
10. TAXES
11. SITE CHARACTERISTICS
12. COMMUNITY FACTORS
13. VULNERABILITY TO WARTIME ATTACK
14. FLOOD AND FIRE CONTROL
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION
2. FIXED ASSETS
3. WORKING CAPITAL
4. BREAK-EVEN POINT
5. OTHER FIXED EXPENSES
6. MARGIN MONEY
8. TOTAL LOAD
9. LAND AREA/MAN POWER RATIO
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
INDIAN SUPPLIERS OF PLANT AND MACHINERY
OVERSEAS SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF BAMBOO
DETAILS OF PLANT AND EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Pland Capacity

5.00 Ton/day
Land & Building

(6000 sq.mt.)
Plant & Machinery

US$. 185714
Rate of Return

23%
Break Even Point

59%

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