BRAKE PAD

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Brakes are important parts of vehicles, machinery, and equipment used in transport, shipping, and other industries. The brakes have an assembly known as brake pad that consists of the brake lining. It also includes the brake backing. Thus, these two parts make the brake pad together. The brake lining is a type of surface in this assembly of brakes and it is used in heavy-duty vehicles and shipping industry. It is used in dry brakes. The Non asbestos brake lining material is ideal for use in the brake assembly systems in different industries. It helps in having an effective braking.

Brake pads are a component of disc brakes used in automotive and other applications. Brake pads are composed of steel backing plates with friction material bound to the surface that faces the disc brake rotors.

Brake Pads are a very important part of Brake System, every time we brake; it is the pad which rubs against the rotating rotor to give the braking force for stopping the vehicle. As Brake Pads wear out with every braking they are one of the fastest moving replacement parts for vehicles.

Brake pads are a component of disc brakes used in automotive and other applications. Brake pads are steel backing plates with friction material bound to the surface that faces the disk brake rotor. Brake pads convert the kinetic energy of the car to thermal energy by friction. Two brake pads are contained in the brake caliper with their friction surfaces facing the rotor.

When the brakes are hydraulically applied, the caliper clamps or squeezes the two pads together into the spinning rotor to slow/stop the vehicle. When a brake pad is heated by contact with a rotor, it transfers small amounts of friction material to the disc, turning it dull gray. The brake pad and disc (both now with friction material), then “stick” to each other, providing the friction that stops the vehicle.

Brake Pads convert the motion of the car into heat when the brakes create pressure. The linings are made of materials that can produce powerful friction. In the case of drum brakes, the brake linings are called shoes that are placed inside a metal called a drum. When the brake pedals are pushed, friction is generated into the shoes and it resists rolling speed of the car. In disk brakes, the brake linings are called pads which are placed into a C-shaped metal named caliper. The caliper surrounds a disc named a rotor. When the brake pads are squeezed against the rotor, friction is created and the car stops.

In the working process of brakes, many disturbances can occur, two of them are brake locking and brake fading. When the brake linings generate friction to stop the car but the car doesn’t stop because the motion of the rolling car generates stronger friction, brake locking happens. In this case, the driver loses control of the car. In the case of brake fading, heating damages the brake system. Cars stop by converting the speed into heat but there is always a chance of overheating. When the friction created for stopping the car generates an excessive amount of heat then the brakes fail and the car doesn’t stop or slow down.

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Description

INTRODUCTION
ANATOMY OF A BRAKE PAD
FUNCTION
TYPES OF BRAKE PADS
1. CERAMIC BRAKE PADS
HERE ARE SOME ADVANTAGES OF USING CERAMIC BRAKE PADS:
SOME OF THEIR DISADVANTAGES INCLUDE:
2. LOW-METALLIC BRAKE PADS
3. NON-METALLIC BRAKE PADS
4. NON-ASBESTOS ORGANIC (NAO) BRAKE PADS
ADVANTAGES OF NAO BRAKE PADS INCLUDE:
DISADVANTAGES INCLUDE:
5. SEMI-METALLIC BRAKE PADS
ADVANTAGES OF CHOOSING SEMI-METALLIC BRAKE PADS INCLUDE:
SOME OF THE DISADVANTAGES INCLUDE:
BENEFITS OF BRAKE PADS
PROPERTIES OF BRAKE PADS
FRICTION LEVEL
RESISTANCE TO HEAT FADE
RECOVERY FROM FADE
RESISTANCE TO WEAR
RESISTANCE TO RUBBING SPEED
RESISTANCE TO THE INTENSITY OF PRESSURE
RESISTANCE TO WATER CONTAMINATION
RESISTANCE TO MOISTURE SENSITIVITY
FRICTION MATERIALS
RAW MATERIAL FOR BRAKE PADS
BRAKE PADS ARE A MIX OF FIVE TYPES OF MATERIALS:
BINDER (MATRIX) MATERIALS
ABRASIVE MATERIALS
FRICTION PRODUCERS/MODIFIERS
FILLERS, REINFORCEMENTS AND MISCELLANEOUS
PRODUCT PHOTOGRAPHS
A LIST OF 2W DISC BRAKE PAD
USES AND APPLICATION OF BRAKE LINING
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAM-BRAKE PAD
MANUFACTURING PROCESS
HOT PRESSING MACHINE
OVEN CURING
SURFACE GRINDING
SCORCHING
POWDER COATING
GAS FLAME TREATMENT
SHIM BONDING & PRESSING
FINISHING ASSEMBLY OPERATION
CODE PRINTING MACHINE
DOCK AUDIT
RAW MATERIAL PHOTOGRAPHS
BINDER
ABRASIVES
FRICTION PRODUCERS / MODIFIERS
FILLERS, REINFORCEMENTS, AND MISCELLANEOUS
TESTING OF PHYSICAL PROPERTIES FOR FRICTION MATERIALS
MIX TESTING
EQUIPMENT:
MOISTURE TESTING
EQUIPMENT:
BACKPLATE ROUGHNESS TESTING
EQUIPMENT:
MATERIAL USED IN SHOT BLASTING:
BACK PLATE GLUE THICKNESS
EQUIPMENT:
GOGAN HARDNESS TESTING
EQUIPMENT:
DENSITY & POROSITY
EQUIPMENT:
ACETONE EXTRACTION
EQUIPMENT:
SHEAR STRENGTH TESTING
EQUIPMENT:
POWDER COATING TESTING
EQUIPMENT:
SALT SPRAY TESTING
EQUIPMENT:
SHIM BONDING TESTING (T-PULL)
EQUIPMENT:
MACHINERY PHOTOGRAPHS
BRAKE PAD
ULTRASONIC CLEANING
MULTI-FUNCTION MIXER
AUTOMATIC MATERIAL MIXING SYSTEM
BRAKE PAD FRICTION MATERIAL MIX MACHINE
GLUING MACHINE
POWDER COATING MACHINE
DUST COLLECTING SYSTEM
HOT OVEN MACHINE
SCORCHING MACHINE
RIVETING MACHINE
SLOT AND CHAMFER MACHINE
GRINDING MACHINE
COMBINED GRINDING MACHINE
6 WORKTABLES HOT PRESS
AIR COMPRESS MACHINE
HOT PRESSING
BONDING
GRINDING
RIVETING
PACKING
BRAKE PAD MARKET: OVERVIEW
DRIVERS OF BRAKE PAD MARKET
CHALLENGES FOR BRAKE PAD MARKET
SEGMENTATION OF BRAKE PAD MARKET
BRAKE PAD MARKET: REGIONAL ANALYSIS
BRAKE PAD MARKET: COMPETITION LANDSCAPE
MARKET TREND
ASIA PACIFIC DOMINANCE
MARKET OVERVIEW
CUSTOMERS AND COMPETITORS
CUSTOMERS
MAJOR CUSTOMERS
PLANT LAYOUT
SUPPLIERS OF BRAKE PAD
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF SULPHUR POWDER
SUPPLIERS OF MBTS
SUPPLIERS OF CARBON BLACK
SUPPLIERS OF FRICTION DUST
SUPPLIERS OF CALCIUM CARBONATE
SUPPLIERS OF ZINC OXIDE
SUPPLIERS OF MICA POWDER
SUPPLIERS OF NBR RUBER POWDER
SUPPLIERS OF BARYTES POWDER
SUPPLIERS OF PETROLIUM COKE
SUPPLIERS OF ZINC STEARATE
SUPPLIERS OF MINERAL/FIBRE WOOL
SUPPLIERS OF ALUMINIUM OXIDE
SUPPLIERS OF CHINA CLAY
SUPPLIERS OF GLASS FIBRE
SUPPLIERS OF HEXAMIN
SUPPLIERS OF LIQUID RESIN RESOLE
CHINA SUPPLIERS OF BRAKE PAD MAKING MACHINE
GERMANY SUPPLIERS OF BRAKE PAD MAKING MACHINE
SUPPLIERS OF PLANT AND MACHINERY (INDIAN)
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX –

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

1 MT/Day
Land & Building

(5000 sq.mt.)
Plant & Machinery

US$ 268571
Rate of Return

32%
Break Even Point

50%

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