CAFFINE FROM TEA WASTE

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In the processing of tea, a certain percentage of the  total tea produced accumulates as tea waste in the form of sweepings or fluff,  stacks and leaves.  This waste has a caffeine content  of 1.5-3.5%  and presents itself as an attractive raw  material  for production of a very valuable product – caffeine.

Caffeine  is widely used in pharmaceuticals both as  a  free base  and as mixture (e.g. citrated caffeine and  caffeine/sodium benzoate) The Regional Research Laboratory, jorhat has  developed a  process for extraction of caffeine from tea  waste.  Presently one firm uses this technology commercially and produces about 25-30 tonnes of caffeine per annum.

Project Reports Cover:

  •     Introduction
  •     Uses and Applications
  •     Properties
  •     Market Survey with future aspects
  •     Present Manufacturers
  •     B.I.S. Specifications
  •     Manufacturing Process with Formulae
  •    Cost Economics with Profitability Analysis
  •     Capacity
  •     Land & Building Requirements with Rates
  •     List & Details of Plant and Machinery with their Costs
  •     Raw Materials
  •     Details/List and Costs
  •     Power & Water Requirements
  •     Labour/Staff Requirements
  •     Utilities and Overheads
  •     Total Capital Investment
  •     Turnover
  •     Cost of Production
  •     Break Even Point
  •     Profitability
  •     Land Man Ratio
  •     Suppliers of Plant & Machineries and Raw Materials.
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Additional information

Plant Capacity

40000.00 Kgs Caffines/Year

Land & Building

Area 1500 Sq.Mtr. Rs. 1.14 Cr

Plant and Machinery

Rs. 94.00 Lacs

Working Capital for 3 Months

Rs. 185 Cr

Total Capital Investment

Rs. 4.01 Cr

Rate of Return

50%

Break Even Point

36%