CALCIUM PROPIONATE

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Calcium propionate is the calcium salt of propionic acid. Propionic acid is a natural acid present in small quantities in many foods. In fermented foods however, propionic acid can be present in high concentrations because it is produced by fermentation bacteria. Calcium propionate is used as preservative or antimicrobial, mainly against fungi. Calcium ions are necessary for the enzyme ?-amylase to break down the starches in bread, making them available for the yeast top grow, and improving the texture of the bread. If enough of the amylose portion of starch is converted into sugar, retrogradion of bread is slowed down or prevented. In agriculture, it is used, amongst other things, to prevent milk fever in cows and as a feed supplement. Calcium propionate is used in bakery products. Cheeses, confections and frostings, gelatins, puddings and fillings, and jams and jellies. In commercial practice the amount of calcium propionate used will be limited by cost and the possibility of imparting off-tastes or textures to food. Calcium propionate is used in bakery products as a mold inhibitor. Mold contamination is considered a serious problem amongst bakers, and conditions commonly found in baking present near-optimal conditions for mold growth. Calcium propionate can be used: as an antimicrobial agent; at levels not exceeding current good manufacturing practice in baked goods, cheeses, confections and frostings, gelatins, puddings and fillings, and jams and jellies.

Calcium propionate is an organic salt formed by the reaction of calcium hydroxide with propionic acid (also known as propanoic acid). Its chemical formula is Ca (OOCCH2CH3)2. The compound occurs in either crystalline or powder form. It is soluble in water and only very slightly soluble in alcohol.

Calcium propionate is used as a food preservative in breads and other baked goods because of its ability to inhibit the growth of molds and other microorganisms. It is not toxic to these organisms, but does prevent them from reproducing and posing a health risk to humans.

Propionic acid occurs naturally in some foods and acts as a preservative in those foods. Some types of cheese, for example, contain as much as 1% natural propionic acid.

Studies indicate that calcium propionate is one of the safest food additives used by the food industry. Rats fed a diet containing nearly 4% calcium propionate for a year showed no ill effects. As a result, the U.S. Food and Drug Administration have placed no limitations on its use in foods. In addition to baked goods, it is commonly used as a preservative in chocolate products, processed cheeses, and fruit preserves. The tobacco industry has also used calcium propionate as a preservative in some of its products.

Beyond its role as a food additive, calcium propionate finds some application in the manufacture of butyl rubber. Adding it to the raw product makes it easier to process the rubber and protects the rubber from scorching during manufacture.

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Description

INTRODUCTION
PROPERTIES & CHARACTERISTICS
CALCIUM PROPIONATE
CALCIUM PROPIONATE PROPERTIES
SAFETY
MECHANISM OF ACTION
USES & APPLICATIONS
IN FOOD
IN BEVERAGE
IN PHARMACEUTICALS
IN AGRICULTURE
STRUCTURE OF PROPIONATES
PROPIONIC ACID
SODIUM PROPIONATE
CALCIUM PROPIONATE
POTASSIUM PROPIONATE
CHARACTERISTICS AND PURITY OF CALCIUM PROPIONATE
CHARACTERISTICS
IDENTIFICATION
PURITY
REQUIREMENT OF CALCIUM PROPIONATE
IDENTIFICATION TESTS
TABLE REQUIREMENT FOR CALCIUM PROPIONATE
PACKING, STORAGE AND MARKING OF CALCIUM PROPIONATE
PACKING
MARKING
TESTING METHOD OF CALCIUM PROPIONATE
DETERMINATION OF CALCIUM PROPIONATE CONTENT
A-0 GENERAL
A-L METHOD I
A.2 METHOD II
A-3 METHOD III
DETERMINATION OF MOISTURE
B-0 GENERAL
B-L OVEN DRWNG METHOD
B-2 KARL FISCHER METHOD
DETERMINATION OF MATTER INSOLUBLE IN WATER
C-1 APPARATUS
C-2 PROCEDURE
C-3 CALCULATION
DETERMINATION OF IRON
D-1 APPARATUS
D-2 REAGENTS
D-3 PROCEDURE
TEST FOR FLUORIDE
E-0 GENERAL
E-I METHOD I THORIUM NITRATE COLORIMETRIC METHOD
E-2 METHOD II ION-SELECTIVE ELECTRODE METHOD
TEST FOR MAGNESIUM
F-L PROCEDURE
GLOBAL MARKET POSITION OF CALCIUM PROPIONATE
DERIVATION OF PROPIONATES
PROPIONIC ACID
SODIUM PROPIONATE, CALCIUM PROPIONATE & POTASSIUM PROPIONATES
PRESENT MANUFACTURERS/SUPPLIERS OF CALCIUM PROPIONATE
MANUFACTURING PROCESS OF CALCIUM PROPIONATE BY MIXING METHOD
CHEMICAL REACTION
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF CALCIUM PROPINATE BY SPRAY DRYING METHOD
CHEMICAL REACTION
PROCESS FLOW DIAGRAM
PROCESS IN DETAILS
SPECIFICALLY, THE PROCESS IS CARRIED OUT, FOR EXAMPLE, AS FOLLOWS
MANUFACTURE OF CALCIUM PROPIONATE USING O MEMBRANE
CHEMICAL REACTOR
MATERIAL SAFETY DATA SHEET OF CALCIUM PROPIONATE
PRODUCT AND COMPANY INFORMATION
COMPOSITON/INFORMATION ON INGREDIENTS
HAZARDS IDENTIFICATION
FIRST AID MEASURES
FIRE FIGHTING MEASURES
ACCIDENTAL RELEASE MEASURES
HANDLING AND STORAGE
EXPOSURE CONTROLS/ PERSONAL PROTECTION
PHYSICAL AND CHEMICAL PROPERTIES
STABILITY AND REACTIVITY DATA
TOXICOLOGICAL INFORMATION
DISPOSAL CONSIDERATION
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
SPECIFIC FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
LIME
PACKAGING MATERIALS (HDPE WOVEN SACK)
SUPPLIERS OF PLANT AND MACHINERY
REACTORS
CONDENSER
PACKAGING MACHINE
LABORATORY EQUIPMENTS
STORAGE VESSEL (STORAGE TANKS)

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

900 Kg/Day

Land & Building

(650 sq.ft.)

Plant & Machinery

US$ 71428

Rate of Return

26%

Break Even Point

72%