CAST POLYPROPYLENE FILMS (CPP FILM)

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The term CPP is used in the plastics industry to describe polypropylene-based films produced by a cast extrusion process (Cast Polypropylene). Although there are some CPP films used for hygiene applications and synthetic paper (usually involving fillers and other additives), the term CPP is usually used to refer to high clarity films targeting lamination, metallization and packaging applications. The rapid quench achieved with chill rolls results in excellent film clarity and gloss.

CPP film, cast polypropylene film cast polypropylene, also known as unstretched polypropylene film, can be divided into general CPP (General CPP, referred to as GCPP) film, aluminized CPP (Metalize CPP, referred to as MCPP) film and Cooking grade CPP (Retort CPP, RCPP for short) film.

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Description

INTRODUCTION
CPP FILM IS PRINTED AND BAGGED FOR:
PROPERTIES AND CHARACTERISTICS OF CAST POLYPROPYLENE FILM
CPP FILMS AND USE THE FUNCTION
CPP FILM FOR BREAD PACKAGING
RAW MATERIALS AND FILM PROPERTIES
APPLICATION OF CPP FILM
TYPES AND GRADE OF CPP FILM
PLAIN CPP FILM
METALIZED CPP FILM
WHITE CPP FILM
BENEFITS/LAMINATION OF CAST EXTRUSION
MARKET OVERVIEW OF CPP FILM
METALLIC CPP FILMS ARE GROWING FASTER WITH NEW PRODUCT
DEVELOPMENT AND EXCELLENT SEAL STRENGTH
20 – 30-MICRON CPP FILMS DOMINATE THE MARKET OWING TO HIGHER
CONSUMPTION IN FLEXIBLE FOOD PACKAGING
THE NORTH AMERICA CPP FILM MARKET IS GROWING WITH THE RISING
AGRICULTURE AND FOOD & BEVERAGES SECTORS
PRESENT MANUFACTURERS OF CPP FILMS (INDIA & ABROAD)
CPP CAST FILM PRODUCTION DETAILS
PROCESS CHARACTERISTICS OF MULTI-LAYER CO-EXTRUDED CAST FILM:
TECHNICAL DETAILS OF CPP FILMS
DETAILS OF EQUIPMENTS AND PROCESSING TRENDS IN CPP FILM
A COEXTRUSION LINE OFFERS TWO MAIN POSSIBILITIES:
WHY COEXTRUSION?
PRODUCERS ARE MOVING TOWARD WIDER LINES TO INCREASE THEIR EFFICIENCY
TRENDS IN CPP FILMS
COMPARISON OF CPP FILM WITH OTHER’S PLASTIC FILM
GENERAL COMPARISON
TYPICAL PROPERTIES (1.0 MIL FILM)
MANUFACTURING PROCESS OF CPP FILM (CAST POLYPROPYLENE FILM)
FEATURES OF CPP FILM LINE
SECOND, CPP CAST FILM PRODUCTION PROCESS OF THE MAIN POINTS:
THIRD, THE MULTI-LAYER CO-EXTRUDED CAST FILM PROCESS CHARACTERISTICS:
PROCESS IN DETAILS
GRAVIMETRIC FEEDING SYSTEM
EXTRUDER
FILTRATION SYSTEM
FLAT DIE SYSTEM
COOLING UNIT
AUTOMATIC GAUGE CONTROL SYSTEM
CORONA TREATMENT
WINDER
COMPUTERIZED SUPERVISORY AND CONTROL SYSTEM
THE MAIN TASKS OF THE COMPUTER ARE:
PROCESS FLOW DIAGRAM
TECHNICALITIES IN CPP FILM EXTRUSION
EXTRUSION UNIT
COOLING UNIT
PULLING UNIT
WINDING UNIT
CPP FILM COMPOSITION
SLIPPING PROPERTY: IT REFERS TO GOOD AND BAD SLIPPING
CAST POLYPROPYLENE FILM LINES
ALPHA CPP – CAST POLYPROPYLENE FILM LINES
FINAL PRODUCT APPLICATION:
QUALITY CONTROL AND TEST METHOD OF CPP FILM
CPP FILM PRODUCTION LINE EQUIPMENTS
CPP CAST FILM EQUIPMENT FEATURES:
WHAT IS A CPP FILM?
WHAT IS THE USE OF CPP FILM?
CPP FILM IS PRINTED AND BAGGED FOR:
1. RAW MATERIAL MIXING, FEEDING SYSTEM
2. SINGLE SCREW EXTRUDER (THREE COEXTRUSION)
3. WICK TYPE HIGH EFFICIENCY SCREEN CHANGER
4. METERING PUMP
5. PRESSURE SENSOR AND MELT PIPE
6. CASTING DEVICE
7. TRACTION AND TRIMMING DEVICE;
8. AUTOMATICALLY CUT THE WINDER
9. AUTOMATIC THICKNESS MEASUREMENT SYSTEM,
10. CORONA TREATMENT AND COOLING SYSTEM
11. EDGE MATERIAL AUTOMATIC RECYCLING SYSTEM
12. ELECTRIC DRIVE SYSTEM
13. TEMPERATURE CONTROL SYSTEM
14. COMPUTER MONITORING SYSTEM AND SOFTWARE
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF RAW MATERIAL SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)
ADDRESSES OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

24 MT/Day

Land & Building

(5000 sq.mt.)

Plant & Machinery

US$ 5378571

Rate of Return

29%

Break Even Point

54%