CATIONIC POWDER SOFTENER

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Softening of textile materials was probably carried out in prehistoric times and has continued till today. Most of the Softening agents are derived from straight chain fatty radicals containing 12 to 18 carbon atoms.

Softening agents may be divided into three main classes i.e.-

1. Anionic Softeners such as oil Emulsions, sulphonated oils, soaps, sulphated fatty alcohols & tallow.

2. Cationic softeners – such as substituted quaternary ammonium compounds and

3. Noronic Softeners such as Polyoxyethylene derivatives, Polyethylene emulsions & silicons.

Recently reactive softeners are available in the market which reacts directly with hydroxyl groups of cellulose macromolecule by means of functional groups.

In textile finishing articles, the past decade can be considered “the age of the acrylics” and the era of the multipurpose finish.

Numerous polymers farmed from acrylic monomers have been specially ‘Tailored’ to meet the finisher exacting requirements. Multipurpose finished have been big property-wise & economy wise. Multipurpose finishes such as combined water repellency, flame retardancy & rotproofness have contributed to continued use of cotton in outdoor application.

These finishes include softeners, bodying agent water repellents, flame retardants etc. Softeners are basically of three types

1. Anionic
2. Cationic
3. Nonionic.

ADVANTAGE OF CATIONIC SOFTENERS

• Finally Cationic Softener increase lubricity of Yarn

• Secondly it minimize the loss in Physical Property on resin finished goods

• Thirdly Permanent finish is done by Cationic softener.

• Lastly it can be used as antistatic Agent for lose fiber.

• Suitable for all kinds of fibers.
• Application according to the padding and exhaust method.
• It is compatible with all silicone softeners.
• Pleasant soft and voluminous handle especially on cellulose fibers.
• Provides good surface smoothness.
• Improves the sewing properties of knitted goods.
• Non-yellowing despite its cationic character.
• Preliminary trials in the case of very high drying temperature are advisable.
• It provides excellent body and feel to the fabric.

PROPERTIES OF CATIONIC SOFTENER

• Widely used in Cellulose material

• It has enough affinity and substantially towards Cellulose fibers

• It PH lies between 5-6

• It is soluble in water

• Chemically Cationic softener is SAP amine amido amine and quaternary Ammonium Compounds.

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Description

INTRODUCTION
ADVANTAGE OF CATIONIC SOFTENERS
PROPERTIES OF CATIONIC SOFTENER
USES & APPLICATION
CATIONIC SOFTENERS
MARKET OVERVIEW OF SOFTENER
PRESENT MANUFACTURERS OF CATIONIC SOFTENER (POWDER FORM)
SURFACE ACTIVE SOFTENERS
FEATURES AND SPECIFICATION OF CATIONIC SOFTENER
FEATURES:
USED FOR:
SPECIFICATIONS:
FABRIC SOFTENER AND ITS MECHANISM
MECHANISM OF ACTION
FABRIC SOFTENERS
CATIONIC FABRIC SOFTENERS
CATIONIC SURFACTANTS USED AS FABRIC SOFTENERS
DIETHYL ESTER DIMETHYL AMMONIUM CHLORIDE (DEEDMAC)
TEAQ (TRIETHANOLAMINE QUAT)
HEQ (HAMBURG ESTERQUAT)
DISTEARYLDIMETHYLAMMONIUM CHLORIDE (DSDMAC)
ANIONIC FABRIC SOFTENERS
FORMULATION OF CATIONIC SOFTENER (POWDER FORM)
PROCESS FLOW DIAGRAM
CATIONIC SOFTNER
FORMULATION – 1
FORMULATION – 2
FORMULATION OF TEXTILE CATIONIC SOFTENER
MANUFACTURING PROCESS OF TEXTILE CATIONIC SOFTENER
PROCESS FLOW DIAGRAM OF TEXTILE CATIONIC SOFTENER
OTHER’S FORMULATION OF TEXTILE CATIONIC SOFTENER
NON-IONIC SOFTENERS
FORMULATION – 1
FORMULATION – 2
ANIONIC SOFTENERS
FORMULATION:-
CLASSIFICATION OF CATIONIC SOFTENERS
A. AMINO ESTERS –
REACTION PRODUCT OF FATTY ACIDS WITH ETHYLENE TRIAMINES
EFFECT OF SOFTENING
NON-IONIC SOFTENER
FORMULATION OF NON-IONIC SOFTENER
FORMULATION NO.1
PROCESS:-
FORMULATION NO.2
MANUFACTURING PROCESS OF NON-IONIC SOFTENER
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF NON-IONIC SOFTENER (AS PER FORMULATION NO-1)
MANUFACTURING PROCESS OF NON-IONIC SOFTENER
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF NON-IONIC SOFTENER (AS PER FORMULATION NO-2)
BRIEF OUTLINE OF THE PROCESS
PROCESS IN DETAILS WITH QUALITY CONTROL
QUALITY CONTROL
COMPOSITION OF FABRIC SOFTENER
EXAMPLE 1
EXPERIMENTAL CONDITIONS:
EXAMPLE 2
MATERIAL SAFETY DATA SHEET FOR CATIONIC SOFTENER
COMPOSITION/INFORMATION ON INGREDIENTS
CHEMICAL NAME CAS NO. CONC. % CLASSIFICATION
HAZARD IDENTIFICATION
PERSONAL HAZARD:
FIRST AID MEASURES
FIRE FIGHTING MEASURES
ACCIDENTAL RELEASE MEASURES
HANDLING & STORAGE
EXPOSURE CONTROL & PERSONAL PROTECTION
PHYSICAL & CHEMICAL PROPERTIES
STABILITY & REACTIVITY
PRINCIPLES OF PLANT LAYOUT
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF BOILER
SUPPLIERS OF REACTION VESSEL
SUPPLIERS OF STORAGE TANKS
SUPPLIERS OF LABORATORY TESTING EQUIPMENTS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF LAURYL PYRIDINUM CHLORIDE
SUPPLIERS OF OCTYL ALCOHOL
SUPPLIERS OF POLY ETHYLENE GLYCOL
SUPPLIERS OF PARAFFIN WAX

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)