CAUSTIC SODA FROM TRONA

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Sodium hydroxide (NaOH), also known as lye and caustic soda, is an inorganic compound. It is a white solid and highly caustic metallic base and alkali of sodium which is available in pellets, flakes, granules, and as prepared solutions at different concentrations. Sodium hydroxide forms an approximately 50% (by mass) saturated solution with water.

Sodium hydroxide is soluble in water, ethanol and methanol. This alkali is deliquescent and readily absorbs moisture and carbon dioxide in air.

Sodium hydroxide is used in many industries, mostly as a strong chemical base in the manufacture of pulp and paper, textiles, drinking water, soaps and detergents and as a drain cleaner.

Caustic soda, also known as sodium hydroxide (NaOH) is an important industrial chemical product produced on a tonnage basis in both solid and liquid form. It is deliquescent, absorbing water vapour and carbon dioxide from the air. It  is  also  extremely corrosive  and  should  be  handled  with  great  care.  Adequate protection  from  body   with the   solid  form  or  concentrated solutions  should be provided. It is also a fire hazard  compound as  it heats spontaneously and may ignite  combustible  materials that are nearby.

Natural deposits containing sodium carbonate are scattered through out the world. The most abundant and useful form of sodium carbonate are these deposits as called trona.

A sodium carbonate deposit is, normally, a massive brown matrix of trona containing other alkaline minerals, as well as shales.

INTRODUCTION
PROPERTIES AND CHARACTERISTICS
USES AND APPLICATION
B.I.S. SPECIFICATION
RAW MATERIALS
MARKET SURVEY
GLOBAL MARKET POSITION OF CAUSTIC SODA
MANUFACTURING PROCESS OF CAUSTIC SODA FROM TRONA
PROCESS FLOW DIAGRAM
PROCESS DETAILS
FLOW DIAGRAM
PROCESS FLOWSHEET FOR MANUFACTURING OF CAUSTIC SODA FROM SODA ASH
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (INDIA)

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT

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Additional information

Plant Capacity

100.00 MT./day

Land & Building

(16000 Sq.Mtr) Rs. 9.21 Cr

Plant and Machineries

Rs. 53.70 Cr

Working Capital for3 Months

Rs. 17.89 Cr

Total Capital Investment

Rs. 81.50 Cr

Rate of Return

36%

Break Even Point

46%