CEMENT GRINDING UNIT

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Cement is a material with adhesive and cohesive properties which make it capable of bonding minerals fragments into a compact whole. For constructional purposes, the meaning of the term “cement” is restricted to the bonding materials used with stones, sand, bricks, building stones, etc.

TYPES OF CEMENTS:

Cement may be hydraulic or non-hydraulic:

1) Non-hydraulic cements (e.g. gypsum plaster) must be kept dry in order to retain their strength.

2) Hydraulic cements harden because of hydration, chemical reactions that occur independently of the mixture’s water content; they can harden even underwater or when constantly exposed to wet weather. The chemical reaction that results when the anhydrous cement powder is mixed with water produces hydrates that are not water-soluble.

Hydraulic cement may be:

i) Portland cements
ii) Natural cements
iii) Expansive cements
iv) High-alumina cements

PORTLAND CEMENT. It is hydraulic cement that hardens in water to form a water-resistant compound. Made by finely clinker

The cements of interest in the making of concrete have the property of setting and hardening under water by virtue of a chemical reaction with it and are, therefore, called hydraulic cement. The name “Portland cement” given originally due to the resemblance of the color and quality of the hardened cement to Portland stone – Portland Island in England.

Portland cement is the most common type of cement in general usage in many parts of the world, as it is a basic ingredient of concrete, mortar, stucco and most non-specialty grout. It is a fine powder produced by grinding Portland cement clinker (the solid material produced by the cement kiln stage that has sintered into lumps or nodules, typically of diameter 1-25 mm) (more than 90%), a maximum of about 5% gypsum which controls the set time, and up to 5% minor constituents (as allowed by various standards). As defined by the European Standard EN197.1, “Portland cement clinker is a hydraulic material which shall consist of at least two-thirds by mass of calcium silicates (3CaO.SiO2 and 2CaO.SiO2), the remainder consisting of aluminium- and iron-containing clinker phases and other compounds. The ratio of CaO to SiO2 shall not be less than 2.0. The magnesium content (MgO) shall not exceed 5.0% by mass.”

Portland cement clinker is made by heating, in a kiln, a homogeneous mixture of raw materials to a sintering temperature, which is about 1450 °C for modern cements. The aluminium oxide and iron oxide are present as a flux and contribute little to the strength.

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Description

INTRODUCTION
TYPES OF CEMENTS:
HYDRAULIC CEMENT MAY BE:
TYPES OF PORTLAND CEMENT
1. WHITE CEMENT
2. MODIFIED PORTLAND CEMENT
3. RAPID HARDENING OR HIGH EARLY STRENGTH CEMENT (TYPE III)
4. QUICK SETTING CEMENT
5. LOW HEAT CEMENT
6. SULPHATE RESISTANT PORTLAND CEMENT
7. WATER REPELLENT PORTLAND CEMENT
8. WATER PROOF PORTLAND CEMENT
9. HIGH ALUMINA CEMENT
10. PORTLAND SLAG CEMENT
11. AIR ENTRAINING CEMENT
12. PORTLAND POZZOLANA CEMENT
13. SUPERSULPHATED CEMENT
14. MASONRY CEMENT
15. EXPANSIVE OR EXPANDING CEMENT
BASICS OF CEMENT INDUSTRY
PROPERTIES
PHYSICAL PROPERTIES
THE PHYSICAL PROPERTIES OF CEMENT
SETTING TIME
TESTS:
CONSISTENCY
THE DEPTH DEPENDING ON THE CONSISTENCY
SOUNDNESS
TEST FOR SOUNDNESS
FINENESS
TEST FOR FINENESS
STRENGTH
DURATION OF TESTING
TYPICALLY, DURATIONS OF TESTING ARE:
COMPRESSIVE STRENGTH
RAW MATERIALS AND CEMENT
USES AND APPLICATIONS
B.I.S SPECIFICATION
MARKET OVERVIEW OF CEMENT IN INDIA
MARKET OVERVIEW
EXPORT AND IMPORT OF CEMENT
INSTALLED CAPACITY & KEY MARKETS IN EACH OF THE GEOGRAPHIC REGIONS
RECENT STRATEGIES
SUCCESSFUL USE OF ALTERNATE FUELS IN CEMENT PRODUCTION
GROWTH DRIVERS AND OPPORTUNITIES
GOVERNMENT BUDGET ALLOCATION AND SCHEMES
INVESTMENT SCENARIO
SEQUENCES IN CEMENT GRINDING
MANUFACTURING PROCESS
STEPS
TRANSFER OF CEMENT TO SILO:
PROCESS OF PACKING AND LOADING PLANT:
1. TRANSFER OF CEMENT FROM SILO TO PACKERS:
2. PACKING OF CEMENT BAGS:
3. LOADING OF CEMENT BAGS AND BULK LOADING:
PROCESS FLOW CHART
PROCESSING DETAILS IN CEMENT GRINDING
COMPOSITION OF CEMENT GRINDING UNIT
QUALITY CONTROL
BALL MILL
PACKAGING & SHIPPING
QUALITY ASSURANCE
FAQ ABOUT CEMENT CLINKER GRINDING PLANT
CEMENT GRINDING UNIT
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF CLINKER
SUPPLIERS OF GYPSUM
COMPLETE PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF CLINKER
SUPPLIERS OF GYPSUM
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF AUTOMATIC GRINDING MACHINE
SUPPLIERS OF JAW CRUSHER
SUPPLIERS OF BUCKET ELEVATOR
SUPPLIERS OF BELT CONVEYOR
SUPPLIERS OF BALL MILL
SUPPLIERS OF BAG PACKAGING MACHINES
SUPPLIERS OF DG SETS
SUPPLIERS OF LABORATORY EQUIPMENT

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

250 Ton/Day
Land & Building

(8000 sq.mt.)
Plant & Machinery

US$.595714
Rate of Return

28%
Break Even Point

59%

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