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Cement processing unit have got tremendous demand in India. India is a huge country. Portland cement is the main ingredient of concrete. Concrete is formed when cement creates a paste with water that binds with sand and rock to harden. Portland Cement Plant is quite a profitable unit for setting up the plant.

Portland Cement is manufactured through a controlled chemical combination of calcium, aluminum, silicone, iron and other raw materials.

Main materials used to produce portland cement includes shells, limestone, and chalk combined with shale, clay, slate, blast furnace slag, silica sand and iron ore. These raw materials, when heated at high temperatures form a rock-like substance that is ground into the fine powder that we think of as cement.

Portland Cement plant laboratories check each step in the manufacture of cement by frequent chemical and physical test. The laboratory also analyze and test the finished product to make sure that it complies with all industry specifications.

The common way to produce cement (portland) is through a dry method. The step is to quarry the main raw materials, mainly clay, limestone and other raw-materials. After quarrying the rock is crushed. This involves many stages. The first crushing reduces the rock to a maximum size of appox 6 inches. The rock is then goes to secondary crushers or hammer mills for reduction to about 3 inches or may be of smaller.

EIRI, have prepared the Detailed Techno Economic Feasibility Report of Cement Processing Unit. The capacity of the plant may be increased or decreased as per the client needs.

 

INTRODUCTION

PROPERTIES OF CEMENT
TYPES OF CEMENT
PRINCIPAL CHEMICAL REQUIREMENTS
FOR PORTLAND CEMENT ASTM C150-63
PRINCIPAL PHYSICAL REQUIREMENTS
FOR PORTLAND CEMENT (ABBREVIATED) ASTM C150-63
TYPICAL COMPOSITIONS OF VARIOUS CEMENTS
TYPICAL POTENTIAL COMPOUND COMPOSITION
OF VARIOUS CEMENTS
ORDINARY PORTLAND CEMENT
PORTLAND BLAST FURNACE SLOP CEMENT
USES AND APPLICATION
MARKET SURVEY
CEMENT INDUSTRY OF BANGLADESH
FACTORS DRIVING THE DEMAND FOR CEMENT IN BANGLADESH
FALL IN INWARD REMITTANCE HAS POSED A THREAT TO THE
CEMENT INDUSTRY AS INDIVIDUAL HOMEBUILDERS’ ABILITY
TO SPEND ON CONSTRUCTION HAS DECLINED CORRESPONDINGLY
NATIONAL ELECTION TO BE HELD BY THE END OF 2018 OR IN THE
BEGINNING OF 2019 IS A CRITICAL TIME FOR CEMENT INDUSTRY
INDUSTRY OUTLOOK
BRAZIL BECOMES THE FOURTH-LARGEST GLOBAL CONSUMER OF CEMENT
CEMENT CONSUMPTION TO DOUBLE IN INDIA BY 2025
QATAR CEMENT DEMAND TO DOUBLE BY 2017
INDONESIA CEMENT CONSUMPTION EXPECTED TO RISE BY MORE
THAN 10% IN 2013
PROCESS OUTLINE FOR CEMENT MANUFACTURING USING DRY METHOD
MANUFACTURE OF CEMENT
PROPORTIONING OF RAW MATERIALS
RAW MATERIAL PREPARATION
BURNING
GRINDING
HORIZONTAL ROTARY KILN
FIRING & HEATING PROCESS
DRY-PROCESS KILNS, SUSPENSION
PREHEATERS, AND PRECALCINERS
PROCESS FLOW CHART
HORIZONTAL ROTARY KILN
PROCESS DESCRIPTION OF CEMENT MANUFACTURE
COMPUTER CONTROL
QUALITY CONTROL
ENVIRONMENTAL POLLUTION CONTROL
SAFETY MEASURES
TOTAL POWER CONSUMPTION
SCHEDULE OF MAINTAINANCE OF PLANT MACHINERY
STOCK LEVEL FOR STORES ITEMS
PLANT LOCATION
GENERAL LAYOUT
PROVISIONS FOR FUTURE EXPANSION & DIVERSIFICATION
STAFF & LABOUR REQUIREMENT
OPERATION
EMISSION AND ITS CONTROL FOR CEMENT INDUSTRIES
EMISSIONS AND CONTROLS1
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF COMPLETE CEMENT PLANT
TURNKEY PLANT SUPPLIERS FOR CEMENT PLANT
SUPPLIERS OF RAW MATERIALS
LIME STONE
CEMENT PLANT
DETAILS OF PLANT & MACHINERY FOR 6,00,000 TON/ANNUM

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET