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Centrifugal casting or rotocasting is a casting technique that is typically used to cast thin-walled cylinders. It is noted for the high quality of the results attainable, particularly for precise control of their metallurgy and crystal structure. Unlike most other casting techniques, centrifugal casting is chiefly used to manufacture stock materials in standard sizes for further machining, rather than shaped parts tailored to a particular end-use.
In centrifugal casting, a permanent mold is rotated continuously about its axis at high speeds (300 to 3000 rpm) as the molten metal is poured. The molten metal is centrifugally thrown towards the inside mold wall, where it solidifies after cooling. The casting is usually a fine-grained casting with a very fine-grained outer diameter, owing to chilling against the mould surface. Impurities and inclusions are thrown to the surface of the inside diameter, which can be machined away.
Casting machines may be either horizontal or vertical-axis. Horizontal axis machines are preferred for long, thin cylinders, vertical machines for rings.
INTRODUCTION
WHAT IS CENTRIFUGAL CASTING
FEATURES OF CENTRIFUGAL CASTING
USES AND APPLICATION
B .I.S SPECIFICATION
ADVANTAGES OF THE CENTRIFUGAL CASTING PROCESS
MARKET SURVEY
GLOBAL SCENARIO
IMPORTANT FINDINGS OF DIAGNOSTICS STUDY
PROJECT SUPPLY / DEMAND GAP FOR AUTO CASTING
IMPORTANT FOUNDRY CLUSTERS IN INDIA
PRESENT MANUFACTURERS OF CENTRIFUGAL CASTING
MANUFACTURING PROCESS
PROCESS FLOW CHART
CENTRIFUGAL CASTING
SEMICENTRIFUGAL CASTING
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF RAW MATERIALS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
| Plant Capacity | 1.10 MT/day |
|---|---|
| Land and Building | (3500 Sq.Mtr) Rs 2.30 Cr |
| Plant & Machinery | Rs 1.13 Cr |
| Working Capital for 2 Months | Rs 78.53 Lacs |
| Total Capital Investment | Rs 4.32 Cr |
| Rate of Return | 25% |
| Break Even Point | 64% |
