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Complete Hand Book on Paints, Varnish, Resins, Copolymers and Coatings with Manufacturing Process, Formulations and Technology

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The book Complete Hand Book on Paints, Varnish, Resins, Copolymers and Coatings with Manufacturing Process, Formulations and Technology covers  Insulating Varnish, Industrial Paints and Protective Coatings, Enamel Paints/Primer Manufacture, Protective Paint Selection, Useful ConversionChart for a Paint Technologist, Glazing Varnish, Unsaturated Polyester Resins & Paints, Manufacturing Technology of Pigment Dispersion and Stabilization, Paint Driers, Coil Coating Top Coat (Polyester, White, High Gloss),Cement Paints, Formulations for Decorative Paints and Coatings, Polyurethane Dispersions, Silicone Resin Emulsions Paints, red Oxide Metal Prime Formulation, Polyurethane Coatings, Red Oxide Zinc Chrome Primer Formulae,  oatings for Automobiles, Polyurethane Topcoats Formulations,  Interior Matt Paints (Manufacturing with Formulation), Acrylic Copolymers, Paints for Spacecraft, Ketonic Resins Technologyas Binder for Road Marking Paint, Wood Furnitue Finishes, Acrylic Copolymer Emulsion, Dry Wall Putty Based on White Cement,  Formaldehyde Resins (Phenol (PF), Melamine (MF) and Urea (UF) Resins), Polyurethane Coatings (Allphatic, Aromatic & Elastomeric), Powder Coating, Thinner for industrial use with Thinner for Acrylic Paint, Thinner for Enamel Paint, Thinner for PU Paint, Thinner for Epoxy Paint, NC Thinner, Unsaturated Polyester Resins, Various Types of Industrial Paint and Inks, Various Formulation of Clear Varnish for Wood (Flame Retarding Type), Water Based Emulsion Paints

Description

COMPLETE HAND BOOK ON PAINTS, VARNISH, RESINS, COPOLYMERS AND COATINGS WITH MANUFACTURING PROCESS, FORMULATIONS AND TECHNOLOGY
INSULATING VARNISH
  • Introduction
  • Experimental
  • Results and Discussion
  • Blend of shellac and alkyd resin
  • Characteristic of two high thermal resistant baking type insulating varnished based on shellac and two different  synthetic resins
  • Chemical constants of shellac, alkyd resin and precipitated mass
  • Blends of shellac and polyamide resin
  • Flow chart for the preparation of conventional baking type shellac and drying oil based insulating varnish
  • Flow chart of simple method of preparation of shellac based high  thermal resistant baking type insulating varnish inverted in this study
INDUSTRIAL PAINTS AND PROTECTIVE COATINGS
ENAMEL PAINTS/PRIMER MANUFACTURE
  • Resins
PROTECTIVE PAINT SELECTION
USEFUL CONVERSION CHART FOR A PAINT TECHNOLOGIST
  • Distance
GLAZING VARNISH
  • Introduction
  • experimental
  • Preparation of the glazing varnish
  • Characteristics of the shellac based glazing varnish
  • Results and Discussion
UNSATURATED POLYESTER RESINS & PAINTS
  • Introduction
  • Water thinnable coatings based on polyesters
  • Experimental
  • Analysis of raw materials
  • Composition of polyester resin
  • Preparation and Evaluation of Polyester resins
  • Composition of Polyester Resin
  • Analysis of Polyester Resin
  • Film properties of polyester resin
  • Properties of Polyester Resin
  • resistance to Solvent
  • Resistance to water and chemicals
  • Preparation and Evaluation of Polyester Paint
  • Polyester Emulsions
  • Stability of polyester emulsion
  • Composition and analysis of paint
  • Film properties of paint
  • Composition of polyester Emulsion
  • Analysis of Polyester Emulsion
  • Film properties of Polyester Emulsion
  • Resistance to water, chemicals
  • resistance to solvents
  • Effect of dilution on Stability of emulsions
  • Preparation and Evaluation of emulsion Paint
  • Performance test
  • Results and discussion
  • Polyester Emulsions
  • Stability of emulsion
  • Emulsion Paint
  • Stability of emulsion paint
  • composition of Emulsion paints
  • Performance test
  • Conclusion
  • Evaluation of Emulsion Paint
  • Film properties of paint
  • resistance of emulsion paint to chemicals
  • resistance of emulsion paint to solvent
  • Effect of dilution on stability of emulsion paint
  • Resistance to weather and humidity
MANUFACTURING TECHNOLOGY OF PIGMENT DISPERSION AND STABILIZATION
  • Introduction
  • Mechanisms in the dispersion process
  • Dispersing process
  • Destroying of agglomerates
  • Acting of mechanical forces
  • Physical and chemical interactions
  • Replacement of air and water by the resin
  • Wetting of pigment surfaces
  • Oil absorption of pigment
  • Stabilization of a dispersion
  • Mechanisms of Dispersion
  • Electrostatical stabilization
  • Sterical stabilization
  • Effect of Grinding Time and Media  on dispersion
  • Observation
  • Corollary of proper dispersion
  • experiments
  • Observation
PAINT DRIERS
  • Ideal drier composition by author for 100 ltr enamel paint
COIL COATING TOP COAT (POLYESTER, WHITE, HIGH GLOSS)
  • Introduction
  • Objective
  • Base Formulation
  • Variation Formulation
  • Substitution of 20% titanium dioxide pigment by Neuburg Siliceous Earth
  • Formulations
  • Filer Characteristics
  • What is Neuburg Siliceous Earth?
  • Morphology of Neuburg Siliceous Earth
  • Magnification 10,000x
  • What is Calcined Neuburg Siliceous Earth?
  • Preparation
  • Gloss
  • Color
  • Haze
  • Degree of cure
  • Hardness
  • Mechanical Resistance
  • Flexbility
  • Adhesion
  • Flexibility
  • Weathering Remaining gloss 60o
  • Weathering Remaining gloss 20o
  • Weathering Chalking resistance
  • Weathering Delta E
CEMENT PAINTS
FORMULATIONS FOR DECORATIVE PAINTS AND COATINGS
  • Introduction
  • Improving the durability of architectural paints
  • Dow coming 87 Additive and Dow Coming 88 Additive
  • Volatile Organic Compound (VOC) values of Dow coming 87 Additive and Dow Coming 88 Additive
  • High PVC paint formulation used to assess Dow Coming Water Resistant Additives
  • W24 andContact angle of water on an acrylic based emulsion paint with and without the addition of Dow Coming 87 Additive and vs a competitor Si resin emulsion
  • Contact angle of water on an acrylic based emulsion paint with and without the addition of Dow Coming 87 Additive after QUVA accelerated weathering
  • Sd of water on an acrylic based emulsion paint shown in fig 12.1 with aand without the addition of Dow Coming 87 Additive
  • Anti blocking in wood coatings
  • W24 of an acrylic based emulsion paint with and without the addition of Dow Coming 88 Additive and vs a competitor Si resin emulsion
  • W24 of the acrylic based emulsion paint shown in Fig. 12.3 with and without the addition of Dow Coming 88 Additive and vs a competitor Si resin emulsion
  • Sd of the acrylic based emulsion paint shown in Fig 12.1 with and without the addition of Dow coming 88 Additive and vs a competitor Si resin emulsion
  • Controlling foam in decorative paints and coatings
POLYURETHANE DISPERSIONS
  • Introduction
  • Dispersing urethane polymer in water is accomplished by aid of the stabilising effect, provided by the polymer linked carboxyl anions
  • Fundamentals of polyurethane dispersions
  • Preparation
  • Important reactions  involved in the preparation of polyurethane dispersions
  • Tonic moiety for anionic dispersions
  • Typical properties of 2.2 bis(methyloi) propionic acid
  • An example on PUD formulation
  • 2.2 bia(methylol) propionic acid (BisMPA)
  • Preparation of the prepolymer
  • Neutralisation of the preplymer
  • PUD starting point formulation
  • Dispersion and chain extension
  • Safety Issues
  • Typical properties obtained by aqueous polyurethane
  • Impact of polyether and polyester soft segment on PUD properties
  • Structure property relationship
  • Tailoring the soft segment
  • Effect of neutralisation degree
  • PUD components, formulation variables, their functions and effects on the end properties
  • Incorporation of ingredients for special features
SILICONE RESIN EMULSIONS PAINTS 
  • Introduction
  • Silicone Resin Emulsion Paints (SREP)
  • SREP Technology
  • Three dimensional Silicon resin structure
  • A functional network is created in the construction material
  • SREP Properties
  • Excellent protection against wetness
  • Dry facades prevent algae
  • Long lasting facade protection saves renovation costs
  • Weathering resistance
  • Facades keep their color
  • A permanently attractive facade
  • Simple and fast processing
  • Easy to over paint
  • East and efficient
  • Solvent free and ecologically more sound
  • Extremely stable and non chalking
  • Test methods Certified quality
  • Conclusion
RED OXIDE METAL PRIME FORMULATION
  • Matt finish red oxide metal primer
  • Role of ingredients
POLYURETHANE COATINGS
  • Introduction
  • Factors affecting the economics of corrosion control
  • Surface preparation methods used
  • Selection of appropriate coating
  • Moisture cured polyurethane coatings for new  construction, maintenance and overcoat painting
  • Shop painting for new Construction
  • Moisture cured PU production systems
  • Performance of MCU primers containing fillers and extenders
  • MCUs specifications
  • Moisture cured polyurethane technology
  • Manufacturing steps for a successful moisture cured coating
RED OXIDE ZINC CHROME PRIMER FORMULAE
  • Formulation for 100 kg
  • Ist stage Grinding
  • 2nd stage stabilization
  • 3rd stage for cleaning
  • very important Tips/Notes
  • Very very important secret hint on manufacturing procedure
  • Solution
COATINGS FOR AUTOMOBILES
  • Introduction
  • Most important innovations in car refinish coatings market
  • Time is money
  • Reasons for the success of solvent borne twocomponent polyurethane coatings in automotive refinishing
  • Main advantages of two component polyurethane coatings for automotive refinishing
  • Paint is not always just paint
  • Weathering
  • Fulfill your dreams with easy savings
  • Comparison of properties of different technologies for automotive refinishing
  • Why be satisfied with less than the best
  • Aliphati polyisocyanates Quality by nature
  • Technologies for automotive refinish systems
  • Sequence of coating layer in typical car refinish situation
  • Two component polyurethane primers and fillers
  • Two component polyurethane topcoats
  • Basecoals and two component polyurethane clear coats
  • Innovation to satisfy the market trends for automotive refinish systems
POLYURETHANE TOPCOATS FORMULATIONS 
  • Introduction
  • The chemistry of polyurethane coatings
  • Two component polyurethane coatings
  • Composion Protection for Steel Structures 2K-PUR Topocal, Glossy
  • Comparison weathering study results
  • Comparison of Various Polyurethane Topcoats Accelerated Weathering Study
  • Comparison of Various Polyurethane Topocoats and Alternative Topcost Types Accelerated Weathering Study
  • Conslusion
INTERIOR MATT PAINTS (MANUFACTURING WITH FORMULATION)
  • Scrub resistance norms
  • Schematic nepresentation of binding power of large and small latex particles
  • Wather solubility of monomers
  • Low odor interior matt paint formulations
  • Procedure
ACRYLIC COPOLYMERS 
  • Addition polymerisation
  • Formation of free radical
  • Initiation
  • Propagation
  • Termination
  • Coupling Disproportion
  • By chain Transfer Agent
  • By the Initiator
  • experimental
  • Testing of products
  • Raw material testings
  • Testing during processing
  • Finish product testing
  • Raw Materials sources
  • Formulations by varying initiator concentration
  • Formulations by changing solvent concentration
  • Result and discussions
  • Experiments by changing initator concentration
  • Raw materials testing
  • Initiator concentration
  • Raw material Testing
  • Side Reaction of initiator
  • Processing temperature
  • Solvent concentration
  • Finished product testing
  • Testing during processing
  • Finish product testing
  • Addition time of premix
PAINTS FOR SPACECRAFT
  • Introduction
  • Requirements for spacecraft coatings
  • Space environment conditions affecting spacecraft
  • Types of aerospace coatings
  • Insulating ceramic coatings
  • Thermal  control paints
  • Corrosion resistant paint
  • Temperature-sensitive and pressure  senstive paints
  • Cryogenic paints
  • Future scope
KETONIC RESINS TECHNOLOGY AS BINDER FOR ROAD  MARKING PAINT 
  • Introduction
  • Aim of the present investigation
  • experimental
  • Composition of non reactive ketonic resin
  • Analysis of Raw Material
  • Composition of Non Reactive ketonic Resins
  • Evaluation of non reactive Ketonic resin
  • Composition of hot melt thermoplastic (HMTP) road marking paint
  • Evaluation of Non Reactive Ketonic resins
  • Firm properties of Ketonic resin
  • Resistance of resin film to various chemicals and water
  • Effect on softening point with change in % resin
  • Test methods
  • Determination of % purity of Formuldehyde
  • Composition of Hot Melt Thermoplastic Road Marking (Effect on Softening Point with change in % plasticizer)
  • Composition of Hot Melt Thermoplastic Road Marking Paint (Effect on Softening Point with change in % Resin)
  • Evaluation of Road Marking Paint
  • Determination of % purity of cyclohexanone
  • results and discussions
  • Evaluation of Road Marking paint
  • M.O.S.T. specification for HMTP road marking point
WOOD FURNITURE FINISHES
ACRYLIC COPOLYMER EMULSION
  • Preparation of Feed
  • Polymerization
  • Post reaction Procession
  • Plant Economics of Acrylic Copolymer Emulsion
  • Plant and Machinery
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum
DRY WALL PUTTY BASED ON WHITE CEMENT 
  • Introduction
  • Technical Data
  • Manufacture of White Cement Based Dry Wall Putty
  • Benefits
  • Product Specifications
  • Performance
  • Features Wall Putty
  • Plant Economics of Dry Wall Putty (White cement Based)
  • Plant and Machinery
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum
FORMALDEHYDE RESINS (PHENOL (PF), MELAMINE (MF) AND UREA (UF) RESINS)
  • Manufacturing Process of Phenol Formaldehyde Resin
  • Health and Safety Factor
  • Plant Economics of Formaldehyde Resin (Urea, Phenol, Melamine Resin)
  • Plant and Machinery
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum
POLYURETHANE COATINGS (ALIPHATIC & ELASTOMERIC)
  • Formulations
  • Process of Manufacture of Polyurethane Coating (Aliphatic)
  • Plant Economics of Polyurethane Coatings (100% Solids)
  • Plant and Machinery
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum
POWDER COATING
  • Process of powder coating
  • Plant Economics of Powder Coating Chamber Type
  • Plant and Machinery
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum
THINNER FOR INDUSTRIAL USE WITH THINNER FOR ACRYLIC PAINT, THINNER FOR ENAMEL PAINT, THINNER FOR PU PAINT, THINNER FOR EPOXY PAINT, NC THINNER
  • Formulation and Process of Thinners
  • Stoving Enamel Thinner (High strength solvent mixture)
  • Manufacturing process for stoving thinner
  • Thinners for nitrocellulose base lacquers (ICI type)
  • Formulation-1 N.C. Lacquer Thinner
  • Plant economics of thinners for industrial use
  • Plant and Machinery
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum
UNSATURATED POLYESTER RESINS
  • Process of Manufacture
  • Blending Operation
  • Plant and Machinery
  • Fixed Capital
  • Raw Mateials
  • Turn Over/Annum
VARIOUS TYPES OF INDUSTRIAL PAINT AND INKS
  • Introduction
  • Properties of ink
  • Offset printing inks
  • Properties of paints
  • Physical Properties
  • Chemical Properties
  • Flow Requirement of Offset ink
  • Use and applicationof printing ink
  • Principles of paint formulations
  • Paint Formulation
  • Characteristics of Pigment
  • Characteristics of Solvents
  • Pigment and Vehicle Ratios
  • Viscosity
  • Hinding Power
  • Selection of Pigments
  • Vehicle Selection
  • Oil Absorption
  • Bulking Value
  • Fineness of the Pigment
  • Formulation of Automotive Paint
  • Formulationof Protective Paint
  • Red Oxide Primer
  • Formulation for Red Oxide Primers
  • Oil Type Oleoresinous type
  • Process of manufacturers and formulations of thinner
  • Thinner formulations for Brushing Lacquers
  • Low Viscosity Nitrocellulose
  • Hot  Spray Application
  • Thinner Formulations (All parts by Weight)
  • Plant economics of industrial paint and inks (various types)
  • Plant and Machinery
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum
VARIOUS FORMULATION OF CLEAR VARNISH FOR WOOD (FLAME RETARDING TYPE)
  • Plant economics of clear wood varnish (flame relarding type)
  • Plant and Machinery
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum
WATER BASED EMULSION PAINTS
  • Formulations
  • Thixotropic paint emulsions
  • Zirconium Complexes
  • Thixotropic Emulsion Paint
  • Gloss Paints
  • Core Latex Emulsions
  • Plant economics emulsion paints (water based)
  • Plant and Machinery
  • Fixed Capital
  • Raw Materials
  • Total Working Capital/Month
  • Total Capital Investment
  • Turn Over/Annum