Description
TYPES AND METHODOLOGY OF DETERGENTS
Introduction
Manufacturing Process of Detergent
Formulae
Frmula for Ariel Type Detergent Powder (Medium Quality)
Process No. 1 for detergent powder manufacture
Formula for Surf Excel Type Detergent Powder
Process of Manufacture
CHARACTERISTICS OF DETERGENTS
Density of Power Detergents
Particle size of Powdered Detergents
pH and Alkalinity
Free Alkalinity
Viscosity
MISCELLANEOUS USES OF DETERGENTS
Introduction
Instructions About Dairy Equipment Cleaners
formula for Dairy Equipment Cleaner (Non-Foaming Alkaline Detergent Cleaner)
Formulae
Formula for High Foaming Alkaline Cleaner
Formula for Neutrial Dairy Cleaner
Formulae for Bottle cleaner
uses of Equipment Cleaner
Formulae for Rug Cleaner
process of Rug Cleaner
Formula for Floor Cleaner (Building Surface)
Formula for wall cleaner
formula for Floor cleaner (Light Duty Powder)
Formulae for Plasticware/Chinaware and Other Dish Washing Compounds (Vim Type Cleaning Powder)
Formula for Stoneware Glaze Cleaner
Formulae for Paint brush Cleaner
Formula for Auto Polish cleaner
Floor Cleaners
Formula for Common Wall Cleaner
Formula for Light Duty Cleaner (Powder)
Formula for heavy Duty Cleaner
Formula for Cleaner for Building Surface
Sanitary Cleaner
Formula for Sanitary cleaner
Metal Cleaner
Formulae for Aluminium cleaner (Metal cleaner)
Formula for Steel Cleaner
Formula for cleaner for Iron Applied Prior to Galvanizing
TECHNOLOGY AND PROCESS OF DETERGENT PRODUCTS
Health and Safety issue
Introduction
Procedure of Production
Derivation of Fatty Alcohols
Natural Fats Base
Petroleum source based
Derivation of Linear Alkyl Benzene (Lab)
Description of Natural Fats Base Process
Alcohols from Natural Fats
Sulphonation of Lab With 98 Percent Sulphuric Acid
Procedure for Sulphonation Reaction
Formula no. 1 for sulphonation of linear alkyl benzene
Process of Sulphonation
Formula no. 2 for lab for acid slurry manufacture
Process for Lab
A typical Batch of Finished Product (a good quality household detergent granules for 1000 kg yield)
Formulae no. 3 for house hold detergent powder
Surfactants
Formula Builders
Formula Additives
A Typical Batch Using Acid Slurry of Unseperated Spent Acid for 1000 kgs of finished detergents.
Formulael, for Unseperated Spent Acid for Acid Slurry
Surfactant
Formula Builders
Formula Additives
Detergent Powder Prepared without using spray Dryer (High Bulk Density)
Formula for Household Detergent Powder without using spray dryer a typical formulation of household detergent powder for 1000 kg finished product
Process of Household detergent
Foam Regulation
Typical Regulated Surfactant Compounds Combining with Anionic and Nonionic
Formula for Surfactant Compounds
Formula for anionic soap manufacture
Formulae for Industrial Detergent Powder
SYNTHETIC DETERGENT POWDER
Beginning
Manufacturing Process of Synthetic Detergent Powders
Compounding of Ingredients
Manufacturing Method
Adsorption and Drum Drying
Combined Neutralization and Adsorption
Spray-Mixer Process
Fluid-Bed Agglomerator
MANUFACTURING PROCESS OF SPRAYDRIED WASHING POWDER
Introduction
Spray drying
Manufacture of Spray dried Detergent Powder
Formulations of Detergent Powders
Low Foaming Machine Powders for Soft Water Areas
Household Fine wash Spray Dried Powder
Spray dried Household Low Foaming Laundry Powder
Machine Dish Wasing Powder for Moderately Hard Water Areas
Dry Cleaning Detergent
Household Detergent Powders
Floor Washing Compound
Glass Rinsing Sanitizer
Plasticiware Destaining Compound
High Foam/dairy Detergent Cleaner
Industrial Sanitary Cleaner
General Cleaning Compound
Dish Washing Compound
All purpose Metal Cleaning Compound
ENZYME DETERGENTS MANUFACTURING WITH FORMULAE
Introduction
Proteolytic Enzymes
Stability in Detergent Powders
Manufacture of Enzymes
Toxicity
Manufacture of Enzyme Detergents
Builders for Enzyme Detergents
Pre-Soak Enzyme Detergent
Spray dried Enzyme Detergent
MANUFACTURING OF LIQUID AND PASTE DETERGENTS WITH MANUFACTURING FORMULATIONS
Introduction
building up Liquid Detergents
Manufacturing Method of Liquid Detergents
Liquid Detergents for Automatic Dish Washing Machines
Manufacture of Paste Detergents
Formulations of Liquid & Paste Detergents
General Purpose Liquid Detergents
Liquid Detergents for Washing Machines
Light duty Household Liquid Detergent
Opaque Lotion type light duty Liquid Detergent
Light Duty Liquid Detergent
Light duty Liquid Detergent for Dish Washing
Heavy duty Liquid Detergents
40 per cent Detergent Paste
heavy duty Liquid Detergent with controlled Foam
Textile Scoring Paste
20 per cent Detergent paste
Metal Degreasing Liquid Detergent
General Purpose Solventbased Detergent
Heavy duty Liquid Detergent
Low Foaming Liquid Detergents
Lght duty Liquid Detergent Lotion
Light duty clear Detergent Liquids
Textile Degumming Detergent Paste
DETERGENT CAKES AND BARS MANUFACTURING TECHNOLOGY
Introduction
Detergent Toilet Cakes
One Shot’ Washing Machine Cakes
Household Scrubbing Cakes
All Syndet bar
Detergent bars/Cakes/Tablets
Mazzoni Process
SLB Process
FOM SLB Process
Mixed Soap Detergent Bars
Porous Detergent Tablets
Enzyme Detergent bars
PLANT AND MACHINERY FOR SMALL SCALE DETERGENTS CAKE MANUFACTURE
Kneader
Milling Machine
Plodder
Bar Cutter or Billet Cutter
Embossing or Stamping Machine
Pulverizer
FORMULATIONS ON WASHING POWDERS (LIQUID/PASTE/CAKES/POWDER) WITH FRAGRANCE MIXTURE USED IN DETERGENTS
Introduction
Formula for 20% Liquid Dergent Paste
Formula for 40% Liquid Detergent Paste
Process of Manuacture
Formulae for Detergent (Liquid/Paste)
Process of Manufacture
Formulae for Detergent cake Manufacture
Process of Manufacture
Sulfonation Step
Separation Step
Neutralization Step
Formulae for Detergent Powder
Process of Manufacture
Formula for Medium Quality Detergent Powder (Ariel Type)
Process of Manufacture
Formulae for Good Quality Detergent Powder Manufacture
Process of Manufacture
Formula for Detergent Powder (Surf Excel Type)
Process of Manufacture
Formula for Fragrance Mixture used in Detergent Powder
Process of Manufacture
Formula for Detergent Used in Woolens and Coloured Laundry
Formula for Manual Washing Detergent
Uses of Manual Washing Detergent
Formula for European Presoaking Products
Formula for Heavy duty Detergent powder
Formula for Light duty Detergent Powder
Formula for Soft Water Detergent Powder
Formula for Hard Water Detergent Powder
Formula for Low foaming Liquid Detergents
Formula for Manufacture of Detergent Powder by Dry Mixing Method
Process of Manufacture
Formula for Synthetic Liquid Detergent
Formula for Synthetic Detergent bars
Formula for Light duty Liquid Detergent
Formula for Heavy duty Fully Automatic Washing Machine Powder
Formulae for Detergent Solvent Combination
Process of Manufacture
Formula for Dry Cleaning Detergent Powder
Process of Manufacture
Formula for High foaming Detergent Powder
Process of Manufacture
Formula for Active Detergent Manufacture
Process of Manufacture
Formula for Detergent Powder Manufacture by Simple Adsorption Method
Process of Manufacture
Formulae for Detergent Powder Manufacture by combined Adsorption and Neutralization Method
Processes of Manufacture
Formula for Spray Dried heavy duty Household Washing Powder
Formulae for Laundry Detergent Powder Manufacture
Formulae for General Purpose Detergent Powder
Formulae for Dish Washing Detergent Powder
Formulae for Metal Cleaner
Formula for Alkaline Cleaner for Magnesium Alloys
Formula for Stronger Alkaline Solution Cleaner
Formulae for Aluminium Cleaner
Formulae for Machine Dish washing
Formulae for Floor cleaner
Formula for Concrete Floor Cleaner
Formula for Engine Room Cleaner
Formula for Internal Combustion Engines Cleaner
Formulae for Dairy Utensil Cleaner
Formulae for Milk Bottle Cleaners
Formulae for Milkstone Cleaner
Formula for Steel Cleaner
Formula for Iron Cleaner
Formula for Hand Cleaner
Formulae for Scouring Powder
Formulae for Rug Cleaner
Formulae for Building Surface Cleaner
Formulae for All Purpose Liquid Cleaner
Formula for Liquid Mechanical Dishwashing Detergent
Formula for Hand Dish washing Detergent
Formula for Hand Surface Cleaner
Formula for Household Scouring Liquid Detergent
Formula for Window Cleaner
Formula for Textile Scouring Paste
Formula for Textile Degumming Detergent Paste for Wool
Formulae for Waterless Hand Cleaner
Process of Manufacture
Formulae for Solvent Detergent Combination
Process of Manufacture
Formula for Dry Cleaning Detergent
Formula for Detergent Soap bar
DETERGENET CAKE FORMULAE
Introduction
Manufacturing Process of Detergent Cakes
Sulfonation of Alkyl Benzene
Formula No. 1 for Sulfonation of Alkyl Benzene
Alkyl Benzene Seperation
Neutralization of Alkyl Benzene
Ingredient Mixing
Slurry Concentration
Cake Formation
Packing
Marketing
Formulae for Detergent Cake Manufacture
Formula for 500 kg Batch for Detergent cake Manufacture
Formula for 100 Kg Batch for Detergent Cake Manufacture
Process of Manufacture
LIQUID DETERGENT TECHNOLOGY
Introduction
Formulae for Liquid Detergents
Formulae for All Purpose Liquid Cleaners
DISH WASHING AND OTHER LIQUID DETERGENTS
Introduction
Formulae for Mechanical Dishwasher
Process of Manufacture
Formula for Hand Washing Liquid Detergent
Liquid Cleansers for Hard Surface
Formulae for Liquid Cleansers
Liquid Detergent for Wool
Formulae for Liquid detergent for Wool
Process of Manufacture
TECHNOLOGY OF DISH WASHING DETERGENTS
Requirements of Dish Washing Detergents
Powders for Manual Dish Washing
Formulations
Navy Specification
Machine Dish Washing Compounds
Formulations
General Purpose Cleansers
formulations
More Specialized Cleansing Compounds
Metal Cleaners
Aluminium Cleaner
formulations
Laundry Compounds
Formulations
COMMERCIAL GRADE DETERGENTS
Detergent builders Introduction
Carbonates
Phosphates
Silicates
Oxygen Releasing Compounds
Other additives
Whitening Agents
Enzymes
Insoluble Inorganic Filters
Colloidal Silica
Bleaching Agents
Stepwise Description of Commercial Detergent Powder Manufacture
Absorption
Formula for Preparation of Detergent Powder by Absorption
Process of Obsorption
Absorption and Neutralization
Spray Drying (Pressure JET)
Process of Detergent Powder Manufacture
Drum Drying Process
Flammability
Prevention of Soil Deposition
Wetting Activity
Cleaning
Properties Based on Concentration
Skin Irritation
SPRAY DRYED HOUSEHOLD HAND WASHING POWDER MANUFACTURE
Introduction
Foam of Detergent
Anionic Detergents
Non-Ionic Detergent
Detergent Foam
Formula Household Detergents
Heavy Duty Laundering
Washing formulations for detergents of USA and Europe no. 2 & 3
Formula No. 2 and 3 for heavy duty Detergents
Formulae for Spray Dryed heavy Duty Household Handwashing Powder
Formulae
Formula for Heavy duty fully Automatic Washing Machine
Formula No. 6
Formulae for Detergent Powder based on Absorpiton and Neutralization
Low Foaming Machine Powder for Soft Water Areas Mix Together with warming to 45 Dec C
Formulae
Process of Manufacture
Low foaming Maching powder for Soft water using Ready Made Soap Powder Formulae
Formulae
Spray Dried Household Low Foaming Laundry Powders
Formulae
heavy Duty Liquid Detergents
Formulae
Heavy duty liquid detergent with controlled foam
Formulae
Procedure
process of Heavy duty detergent Foam
Light duty household liquid detergent
Formula Lotion Type Light Duty Liquid Detergent
Formula process of Manufacture and Application
Light Duty Liquid Detergent Formulae
Formulae
Household fine wash spray dried powder formulae
Formulae
Detergents for General Use
Spray liquid general purpose detergent powder formulae
General purpose detergent powder formula
Formula Non ionic surfactants
ANIONIC DETERGENTS
Manufacturing Process
Formulations (Paste)
Formula No. 1: 20% Liquid Detergent Paste
Formulation
Process
DETERGENT WASHING POWDER (ARIEL TYPE)
Higher Grade/Quality Arieltype Detergent Powder
Formulation
Ariel Detergent (Higher Grade)
Formulation
Process
Plant Economics
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
SYNTHETIC DETERGENT (BLUE POWDER)
Formulation for Blue Washing Powder
List of Conventional Builders & Additives
Process of Manufacture
Compounding of Ingredients
Process of Manufacture
The Spray Drying Process
Atomization
Treatment of the Powder after the Tower
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
DETERGENT CAKE (NIRMA TYPE)
Detergent Cake Formula and its Manufacture
Formulation
Formulation of Detergent Cakes used
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
CLEANING POWDER
Manufacturing Process
Formulations
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
DETERGENT CAKE AND POWDER
Detergent Cake Formula and its Manufacture
Formulation
Ingredients
Manufacturing Process
Starting Materials for Organic Compound
Basis 230 Per Day
Process of Manufacture of Synthetic Detergent Powder
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
LAUNDRY AND DRY CLEANERS
Laundering Process
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
LIQUID TOILET CLEANER (HARPIC TYPE)
Formulation of Liquidtoilet Cleaner (Harpictype)
Linear alkyl benzene sulphonic acid
process of Manufacture of Liquidtoilet Cleaner (Harpictype)
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
LIQUID DETERGENTS FOR WOOL
Manufacturing Process
Formulations for Liquid Detergent for Wool, Cold Water Wool Detergents
Formulae
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
NIRMA TYPE DETERGENT POWDER
Process of Manufacture
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
NON IONIC LIQUID DETERGENTS
Formulation
Heavy Duty Liquid Detergent
Formulae
process of Manufacture
DETERGENT PASTE (TEXTILE GRADE) MANUFACTURE
Formulation of Detergent Paste (Textile Grade)
40% Detergent Paste
Formula No. 1
20% Detergent Paste
Formula No. 2
Manufacturing Process of Detergent Paste (Textile Grade)
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
DETERGENT POWDER (SPRAY DRIED)
Formulation
Typical Formulation Selected for the process
The spray drying process
General
ZEOLITES (DETERGENT GRADE)
Manufacturing Process
Material Balance for Zeolite-A Production (By Hydrogel Process)
Raw Materials Require in Kgs
Gel Composition (Mol. Ratio)
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
DETERGENT WASHING POWDER (SURF EXCEL TYPE)
Surf Excel Type Detergent Powder
Formulation
Process
Plant Economics
Plant & Machinery
Fixed Capital
Raw Material
Total working capital/Month
Total capital investment
Turn over/annum
DETERGENT POWDER PLANTS DRY MIX PROCESS
Manufacturing Process
basic Raw Materials
Man Power required
Electricity Required
Area required (for plant and machinery)
Water Required (for Production Purpose)
Effluents
DETERGENT CAKE MANUFACTURING WITH FORMULAE
Capacities Available
product
Manufacturing process
Raw material
Packing material
Manpower required
water consumption
Effluents
Area requirement
Electricity requirement
