Description
INTRODUCTION
VARIETIES OF MUSTARD SEED
FATTY ACID COMPOSITION OF MUSTARD OIL MUSTARD OIL (FROM BLACK
MUSTARD SEED)
MUSTARD OIL (FROM WHITE MUSTARD SEDDS)
PHYSICO-CHEMICAL CHARACTERISTIC
OIL SEEDS & % OF OIL CONTENT
USES AND APPLICATIONS OF MUSTARD OIL
MUSTARD OIL IS DIRECTLY CONSUMED BY FRYING THE CURRY, SNACKS ETC.
MUSTARD OIL PROPERTIES
TYPES OF EDIBLE COCONUT OIL
REFINED, BLEACHED AND DEODORISED COCONUT OIL
CHEMICAL COMPOSITION OF COCONUT OIL
CHARACTERISTICS OF COCONUT OIL
TABLE: COMPARATIVE FATTY ACID PROFILE OF COMMON FATS AND OILS
EDIBLE OIL ESTIMATE FOR INDIA & GLOBAL
EDIBLE OIL ESTIMATES FOR INDIA (MARKETING YEAR- NOVEMBER
2018-OCTOBER 2019)
PRODUCTION TREND OF DOMESTIC OILSEEDS
PRODUCTION TREND OF DOMESTIC EDIBLE OILS
GLOBAL & DOMESTIC PRODUCTION, EXPORTERS AND IMPORTERS OF MAJOR EDIBLE OIL
GLOBAL PRODUCTION TREND OF MAJOR EDIBLE OILS
MAJOR EXPORTING AND IMPORTING COUNTRIES OF EDIBLE OILS
INDIA’S IMPORT OF MAJOR EDIBLE OILS
INDIA’S TOP IMPORT SOURCES OF PALM, SOYA AND SUNFLOWER OILS
MARKET OVERVIEW OF EDIBLE OILS
PRODUCTION AND CONSUMPTION PATTERN OF EDIBLE OIL
KEY MARKET METRICS:
PRODUCTION TREND OF DOMESTIC EDIBLE OIL
INDIAN EDIBLE OILS PRODUCTION, IMPORT AND CONSUMPTION
COMPANY PROFILES
CHART 1: VARIETY-WISE IMPORTS OF EDIBLE OILS (IN THOUSAND TONNES)
VARIETY-WISE SHARE OF CRUDE AND REFINED EDIBLE OIL IMPORTS
MOVEMENT IN INTERNATIONAL AND DOMESTIC EDIBLE OIL PRICES
SWOT ANALYSIS OF INDIAN EDIBLE OIL INDUSTRY
SWOT ANALYSIS – STRENGTH
DIVERSE AGRO-ECOLOGICAL SITUATIONS
STRONG RESEARCH NETWORK FOR DEVELOPMENT OF OILSEED TECHNOLOGY
STRONG FRONTLINE EXTENSION NETWORK FOR OILSEED TECHNOLOGY
DISSEMINATION
TECHNOLOGY MISSION ON OILSEEDS AND IMPACT
INTEGRATED SCHEME ON OILSEEDS, PULSES, OIL PALM AND MAIZE (ISOPOM)
IMPACT OF FIRST-LINE TRANSFER OF TECHNOLOGY
PRODUCTION AND DISTRIBUTION OF QUALITY OILSEEDS
SWOT ANALYSIS – WEAKNESS
PRODUCTION SITUATION
SYSTEM CONSTRAINTS IN PUBLIC SECTOR TRANSFER OF OILSEED TECHNOLOGY
PROCESSING SITUATION
SWOT ANALYSIS – OPPORTUNITIES
PRODUCTION SITUATION
PROCESSING SITUATION
SUPPLEMENTARY OIL SOURCES
SWOT ANALYSIS – THREATS
PRODUCTION SITUATION
PROCESSING SITUATION
HIKE IN IMPORT DUTY OF EDIBLE OILS
PRICE TREND
A. PALM OIL
MUSTARD OIL MANUFACTURING PROCESS
PRESSING OF MUSTARD OIL
FILTRATION AND REFINERY OF CRUDE MUSTARD OIL
OIL FILLING / BOTTLING
PROCESS FLOW DIAGRAM
PROCESS FLOW DIAGRAM OF MUSTARD OIL
MANUFACTURING PROCESS OF MUSTARD OIL IN DETALS
HEATING:
QUALITY SPECIFICATION
PROCESS DESCRIPTION OF VEGETABLE OIL REFINING
VEGETABLE OIL REFINING PROCESS BLOCK DIAGRAM:
B.I.S SPECIFICATION
PROPERTIES OF PALM OIL
RECOMMENDED STANDARDS FOR PALM OIL
USES AND APPLICATION OF PALM OIL
VIRGIN COCONUT OIL
USES AND HEALTH BENEFITS OF VIRGIN COCONUT OIL
THE CURRENT EMERGING MAJOR USES OF VCO ARE:
VCO AS A VERSATILE PRODUCT
HEALTH BENEFITS OF VCO
QUALITY STANDARDS OF VIRGIN COCONUT OIL
TECHNOLOGIES FOR VIRGIN COCONUT OIL PRODUCTION
FIGURE: SCHEMATIC DIAGRAM OF VCO PROCESS TECHNOLOGIES UNDER THE FRESH-DRY PROCESS
CLASSIFICATION & COMPOSITION OF COCONUT FLOUR
PROXIMATE COMPOSITION OF COCONUT FLOUR
PROPERTIES OF COCONUT FLOUR
USES AND APPLICATIONS OF COCONUT FLOUR
COCO FLOUR (HIGH-PROTEIN)
COCO FLOUR (HIGH-FIBER)
POPULAR BREADS & CAKES THAT CAN BE FORTIFIED WITH HIGH-
PROTEIN COCONUT FLOUR:
ACCEPTABLE LEVELS OF COCONUT FLOUR (HIGH-FIBER) AS AN ADDITIVE
IN FOOD PRODUCTS
MANUFACTURING PROCESS OF VIRGIN COCONUT OIL
PROCESS FLOW DIAGRAM
ANALYSIS OF DIFFERENT PROCESSES FOR PRODUCING VIRGIN COCONUT
OIL (VCO)
MANUFACTURING PROCESS OF VIRGIN COCONUT OIL AND COCONUT FLOUR
QUALITY CHARACTERISTICS OF VCO PRODUCED FROM THE PCA DEVELOPED PROCESS:
PROCESS FLOW DIAGRAM
VIRGIN COCONUT OIL EXTRACTION METHODS
THE FRESH-DRY LOW PRESSURE OIL EXTRACTION METHOD
FIGURE: THE FRESH-DRY LOW PRESSURE OIL EXTRACTION METHOD
FIGURE: BRIDGE PRESS DEVELOPED BY THE NATURAL RESOURCES INSTITUTE, UNITED KINGDOM
THE FRESH-DRY DIRECT MICRO EXPELLING PROCESS
FIGURE: MOTORISED DME GRATER
FIGURE: OTHER TYPES OF COCONUT GRATER BEING USED BY VCO
PROCESSORS IN FIJI
FIGURE: DRYING OF GRATED KERNEL IN A STANDARD DME FLAT BED DIRECT ONTACT TYPE DRYER
DRYING IS THE MOST CRITICAL PART IN THE DME PROCESS FOR THE
FOLLOWING REASONS:
FIGURE: LOADING OF DRIED GRATED KERNEL IN THE DME CYLINDER
THROUGH A BUILT-IN FEED HOPPER.
FIGURE: LOW PRESSURE OIL EXTRACTION USING A DME PRESS
FIGURE: NEW ZEALAND PRESS
POST PROCESSING STAGE OF VIRGING COCONUT OIL
OIL DRYING
FIGURE: IMPROVISED DOUBLE BOILER
AGEING
FINE FILTRATION OF VCO
PACKAGING AND STORAGE
NUTRITIONAL CONTENT OF GROUNDNUT OIL
ALLERGENS AND TOXINS
OTHER USES
“PEANUT OIL WILL MAKE MEDICINE”
BIODIESEL
SUSPENSION AGENT
GROUNDNUT UTILIZATION SYSTEM IN INDIA
OIL IN HUMAN CONSUMPTION
ANTI-NUTRITIONAL AND OTHER FACTORS IN GROUNDNUT
GROUNDNUT OIL AND ATHEROSCLEROSIS
SECONDARY PRODUCTS
BOILED GROUNDNUTS
BENEFITS OF GROUNDNUT OIL
RICH IN UNSATURATED FATS
NO CHOLESTEROL
NATURAL ANTIOXIDANT CONTENT
COOKING WITH GROUNDNUT OIL
MANUFACTURING PROCESS OF GROUNDNUT OIL
FLOW DIAGRAM FOR GROUNDNUT OIL MILL
METHODS OF EXTRACTION OF EDIBLE OIL
FIVE COMMON METHODS ARE USED TO EXTRACT OIL:
PROCESS FLOW DIAGRAM
EQUIPMENT REQUIRED
SHELLING OR DEHULLING
HEATING OR CONDITIONING
EXPELLING
FILTRATION
FIGURE 5: A FILER PRESS
MANUFACTURING PROCESS OF PALM OIL
TECHNOLOGY AND PROCESS DESCRIPTION
1. RECEPTION OF RAW MATRIAL:-
2. STERLIZING:-
3. STRIPPING:-
4. DIGESTING:-
5. PRESSING/OIL EXTRACTION:-
6. CLARIFICATION AND STORAGE:-
PROCESS FLOW SHEET FOR PALM OIL
EQUIPMENT REQUIREMENT
LIST OF FOOD AND AGRO PROCESSING CONSULTANTS
SUPPLIERS OF OIL EXPELLERS MACHINERY
SUPPLIERS OF OIL EXPELLERS
SUPPLIERS OF RAW MATERIALS
MUSTARD SEEDS
STANDARDS APPLICABLE FOR STORAGE OF MUSTARD
STANDARDS OF CENTRAL WAREHOUSING CORPORATION
GENERAL CHARACTERISTICS
SPECIAL CHARACTERISTICS:
STANDARDS APPLICABLE FOR DOMESTIC MARKET
THE PREVENTION OF FOOD ADULTERATION ACT, 1954 (PFA STANDARDS)
QUALITY PARAMETERS
EXPLANATION:
SAFETY PARAMETERS
FOLLOWING MAXIMUM LIMITS ARE PRESCRIBED FOR RESIDUES OF
INSECTICIDES AND PESTICIDES
POISONOUS METALS
STANDARDS FOR GRADING
ADVANTAGES OF GRADING
AGRICULTURAL PRODUCE (GRADING & MARKING) ACT, 1937 (AGMARK
STANDARDS).
AGMARK STANDARDS OF MUSTARD AND RAPESEED
SPECIAL CHARACTERISTICS
GENERAL CHARACTERISTICS
SAFETY STANDARDS
STANDARDS APPLICABLE FOR INTERNATIONAL TRADE.
THE INTERNATIONAL ORGANIZATION FOR STANDARDIZATION
THE INTERNATIONAL ORGANIZATION FOR STANDARDIZATION SPECIFIES
THE FOLLOWING REQUIREMENTS FOR MUSTARD SEED
DESCRIPTION
ODOUR AND FLAVOUR
FREEDOM FROM MOULDS, INSECTS, ETC.
EXTRANEOUS MATTER, SHRIVELLED AND DAMAGED SEEDS
CHEMICAL REQUIREMENTS
CODEX ALIMENTARIUS COMMISSION (CAC)
SAFETY STANDARDS FOR MUSTARD:
(A) MUSTARD SEED
EGAL AND REGULATORY FRAMEWORK GOVERNING OIL SEED
PROCESSING INDUSTRY:
PROCESS FLOW DIAGRAM OF OIL REFINING SECTION
PROCESS FLOW DIAGRAM OF OIL REFINING SECTION – CONTINUES
DOC PACKING SECTION
REFINED OIL PACKING
PROCESS FLOW DIAGRAM OF OIL PACKING SECTION
MATERIAL BALANCE
MATERIAL BALANCE FOR PREPARATORY SECTION
MATERIAL BALANCE FOR OIL REFINERY
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PET BOTTLE
SUPPLIERS OF OIL CAKE BAG
EDIBLE OIL CONSULTANTS LIST
COMPLETE PLANT AND MACHINERY SUPPLIERS FOR SOLVENT
EXTRACTION PLANT
LIST OF FOREIGN MANUFACTURER/SUPPLIER OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY
BOILERS
STORAGE TANKS
ELEVATORS
D.G. SETS (DIESEL GENERATOR)
AIR COMPRESSORS
LABORATORY EQUIPMENTS/LABORATORY TESTING EQUIPMENTS
DE-GUMMING / PRE-REFINING BATCH PROCESS, RE-REFINING
(LONG-MIX) & WATER WASHING REFER FLOWCHART DLX-01
PROCESS STAGES FOR CRUDE SOY OIL –
BLEACHING – BATCH TYPE
SLURRY PREPARATION –
SLURRY FILTRATION –
SATURATED LOW PRESSURE DRY STEAM IS USED FOR THE OPERATION.
CONT. DEODORIZATION (TRAY)
DE-AERATION:
PRE-HEATING:
(C) METERING
SECOND HEAT REGENERATION:
(J) SHUT DOWN COOLER:
(K) POLISHING:
SUCTION PRESSURE:
STEAM:
2. SPECIFICATIONS OF THE EQUIPMENT
OIL NEUTRALIZATION PLANT
CASING
MATERIAL OF CONSTRUCTION
BATCH BLEACHING PLANT
CONT. DEODORIZATION PLANT (TRAY DEODORIZER)
HEAT RECOVERY SECTION (BOTTOM TRAY)
START UP HEAT. THE HEATER WILL BE SKID MOUNTED CONSISTING
OF THE FOLLOWING:
NECESSARY CONTROL FOR THE OPERATION CONSISTING OF:
COOLING WATER PUMPING (CONTAMINATED & CLEAN)
AUXILIARY EQUIPMENT (UTILITY AND LEAVES CLEANING)
ERECTION MATERIAL
COOLING TOWERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)