COPPER GRANULE FROM COPPER SCRAP

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When you throw out any old cables, there are still a variety of useful materials, such as copper and lead, within them that can be recycled. To get to these metals the old cables go through a process called cable granulation.

Granulated Copper is a course granular solid with a cylindrical shape with slight metallic odour. The length ranges between 0.9 and 6.0 mm with a mean at 2.1 mm and the width ranges between 0.494 and 0.949 mm with a mean at 0.706 mm. Its melting point is 1059-1069°C. It is not required to test for vapour pressure as the melting point is above 300ºC. Solubility in water is pH dependent (acidic conditions). The solubilisation results of the oxido-reduction reaction of the copper metal into ionic copper. Cu(0) → Cu(I) → Cu (II). At low pH, these reactions are promoted. At pH 6.34-7.56 and at 20 °C the solubility is 1 mg/L.

Benefits of copper wire recycling

Copper is an extremely sought-after metal for recycling due to its efficiency and durability. It is one of the most profitable types of scrap metal and can easily be found in homes or businesses. From old, outdated appliances and electronics, to plumbing and auto parts, there are many places to find scrap copper quickly and easily. This extremely durable metal is often used for wires as it does not lose its electrical connectivity over time. Unfortunately, this means that it does not break down with regular waste, which doesn’t take advantage of its longevity and needlessly fills up landfills.

Copper can be recycled repeatedly for massive environmental and economic benefits. Copper retains its performance despite being recycled multiple times making it an economical metal for a range of industries. The process of recycling copper not only produces less carbon dioxide and greenhouse gases, but it requires less energy and effort than the costly process of extracting and refining raw, virgin iron. Using scrap metal to its full capacity by recovering copper and stripping the shielding from cables and wires, benefits businesses, the environment and you.

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Description

INTRODUCTION
BENEFITS OF COPPER WIRE RECYCLING
PROPERTIES OF COPPER GRANULE
SPECIFICATION OF COPPER GRANULES
COPPER GRANULES HIGH QUALITY
COPPER GRANULES
USES AND APPLICATION
USAGES
B.I.S. SPECIFICATION
PROCESS FLOW CHART
PRODUCTION PROCESS
1. GRADING
2. SHREADING
3. CRUSHING
4. AIR SEPARATION
5. VIBRATION SEPARATION
6. COLLECTING OF DUST
PLANT AND MACHINERY
WASTE COPPER CABLE GRANULATOR
OVERVIEW
WORKING
PROCESS
FEATURES
WORKING PROCESS OF COPPER CABLE WIRE RECYCLING MACHINE
CABLE WIRE RECYCLING
WORKING PROCESS OF COPPER CABLE WIRE RECYCLING MACHINE
ADVANTAGES
EQUIPMENT ADVANTAGES
TECHNICAL SPECIFICATION OF GRANULATOR
1. TECHNICAL PARAMETERS OF GRANULATOR
2. TECHNICAL SPECIFICATION OF RECYCLING PLANT
MARKET OVERVIEW
MARKET TREND
COPPER FINDS USE IN ASSISTING THE BODY TO
MOST OF THE COPPER IN THE BODY IS PRESENT IN THE FOLLOWING BODY PARTS
COPPER RECYCLING BENEFITS
RAW MATERIALS FOR COPPER RECYCLING
COPPER SCRAP
DIRECT SCRAP:
NEW SCRAP:
OLD SCRAP:
THERE ARE 6 MAJOR SOURCES OF OLD SCRAP:
COPPER RECYCLING RATE DEFINITIONS
RECYCLING RATE DEFINITIONS
RECYCLING INPUT RATE (RIR)
OVERALL RECYCLING EFFICIENCY RATE (OVERALL RER)
END OF LIFE RECYCLING EFFICIENCY RATE (EOL RER)
DIFFERENT TYPES OF COPPER GRADES USED FOR RECYCLING
COPPER RECYCLING STEPS
COLLECTION
SORTING
CRUSHING
SHREDDING
MELTING AND PURIFICATION
PURIFICATION PROCESS
MELTING AND SOLIDIFYING COPPER
PROCESSES USED
COPPER WIRES AND CABLES
WIRE AND CABLE SCRAP PROCESSING
AUTOMOTIVE COPPER RECOVERY
ELECTRONIC SCRAP TREATMENT
HERE THE APPROACH IS SIMILAR TO THAT USED FOR AUTOMOBILES
CHALLENGES AND FUTURE OF COPPER RECYCLING
FUTURE OF COPPER
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
PRESENT MANUFACTURERS OF COPPER GRANULE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF COPPER CABLE SCRAP
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF COMPELETE COPPER CABLE RECYCLING PLANT
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

12 MT/Day
Land & Building

(5000 sq.mt.)
Plant & Machinery

US$ 120000
Rate of Return

26%
Break Even Point

42%

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