Description
INTRODUCTION
COPPER
TOP COUNTRIES WHERE COPPER INGOTS IS EXPORTED FROM INDIA
PROPERTIES OF COPPER INGOT
PHYSICAL PROPERTIES:
CHEMICAL PROPERTIES
ACTION OF AIR:
ACTION OF WATER:
ACTION OF ALKALIS:
ACTION OF ACIDS:
A) WITH HNO3:
B) WITH H2SO4:
C) WITH HCL:
5) DISPLACEMENT REACTION:-
USES AND APPLICATION
USES OF COPPER:-
APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAM
PRODUCTION PROCESS
(1) RAW MATERIAL
(2) PRETREATMENT OF SCRAP
(A) STRIPPING
(B) BRIGUETTING
(C) SIZE REDUCTION
(D) CRUSHING
(E) RESIDUE CONCENTRATION
(F) RESIDUE PELLETIZING AND ROLL BRIQUETTING
(G) DRYING
(H) BURNING
(I) SWEATING
(3) MELTING PROCESS
(4) SLAG TREATMENT
(5) REFINING PROCESS
(A) FIRE REFINING
(B) ELECTROLYTIC REFINING
(6) CASTING
(7) EMISSIONS AND CONTROLS
MARKET SURVEY
INDUSTRY CHALLENGES
MARKET LEADERS
COPPER USAGE TRENDS AND ITS EFFECT ON MANUFACTURING
AND SCRAP METAL
TOTAL COPPER MINE PRODUCTION IN AFRICA FROM 2005 TO 2020
(IN 1,000 METRIC TONS)*
COPPER INDUSTRY: GLOBAL OVERVIEW
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF COPPER INGOT
SUPPLIERS OF RAW MATERIALS
COPPER SCRAP
SUPPLIERS OF NITRIC ACID
HYDROCLORIC ACID
DEGREASING CHEMICAL
PICKLING CHEMICALS
SULFURIC ACID
(HCL) PICKLING ACIDS
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF COPPER RECYCLING PLANT
SUPPLIERS OF INDUCTION FURNACE
SUPPLIERS OF INGOT CASTING MACHINE
METAL TESTING MACHINE
PRECISION MEASURING TOOLS
NDT INSPECTION EQUIPMENT
ELECTRICAL MEASURING INSTRUMENTS
EOT CRANES
POWER TRANSFORMERS
ELECTRICAL PANEL
COOLING TOWER
EFFLUENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
WEIGHING MACHINE (PLATFORM TYPE)
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET