Description
INTRODUCTION
TYPES OF COOPER ORE
PROPERTIES OF COPPER
TABLE 1. TYPICAL PROPERTIES OF COPPER POWDER PRODUCED
BY VARIOUS METHODS
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
SIMPLIFIED FLOW CHART LEACH – SOLVENT EXTRACTION – ELECTRO
WINNING PROCESS
PRODUCTION PROCESS OF COOPER
RAW MATERIAL
SULFIDE ORES
OXIDE ORES
COPPER IS EXTRACTED FROM ITS ORES EITHER BY
A) PYROMETALLURGICAL PROCESSES
B) HYDROMETALLURGICAL PROCESSES
LEACH SOLUTIONS
1. ACIDS AND OXIDANTS
2. ALKALIS AND AMMONIA-BASED REAGENTS
3. BACTERIALLY-MEDIATED LEACHING
INFLUENCING FACTORS ON HYDROMETALLURGICAL LEACHING
ADVANTAGES OF HYDROMETALLURGICAL PROCESS
DISADVANTAGES OF HYDROMETALLURGICAL
PROCESSING OF COPPER ORES
(A) COMMINUTION
(I) CRUSHING
(II) GRINDING
(III) SIZING/CLASSIFICATION
(B) LEACHING TECHNOLOGY
LEACHING PROCESS
B) TANK LEACHING
PROCESSES
(C) SOLVENT EXTRACTION
(D) ELECTRO WINNING
WASTE TREATMENTS
ENVIRONMENTAL IMPACTS OF HYDROMETALLURGICAL LEACHING
POLLUTION CONTROL TECHNIQUES
SOURCES OF POLLUTION
CRUSHING AND SIZE REDUCTION
HYDROMETALLURGICAL PROCESSES
LEACHING
HEAP LEACHING
ATMOSPHERIC LEACHING (OPEN TANK)
PRESSURE LEACHING (AUTOCLAVE)
SOLVENT EXTRACTION
ELECTROCHEMICAL PROCESSES
ELECTRO-WINNING
ELECTRO-REFINING
PREVENTION & CONTROLLING METHODS OF ENVIRONMENTAL POLLUTION
USE INDOOR OR COVERED STOCKPILES.
TREATMENT
SULPHUR DIOXIDE TREATMENT
SX/EW SLUDGE
SPENT ELECTROLYTE
SPENT LEACHING SOLUTION
POTENTIAL SOURCES OF CONTAMINATION
(A) RELEASES FROM ACTIVE LEACH UNITS
MARKET SURVEY
COPPER PRODUCTION IN INDIA
MAJOR PLAYERS
COPPER CONSUMPTION GROWTH DRIVERS – INDIA
COPPER INDUSTRY SNAPSHOT
COPPER INDUSTRY SNAPSHOT – INDIA
REFINED COPPER CONSUMPTION – INDIA
POWER SECTOR – INDIA
INDIA REFINED COPPER INDUSTRY – CHALLENGES
RISK OF SUBSTITUTION
SWOT – INDIAN COPPER INDUSTRY
CUSTOM SMELTER VALUE CHAIN
SUPPLIERS OF COPPER CATHODE
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF COOPER ORE
SUPPLIERS OF SULFURIC ACID
SUPPLIERS OF NITRIC ACID
SUPPLIERS OF HYDROCLORIC ACID
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF COPPER LEACHING PLANT
SUPPLIERS OF CRUSHING PLANT
SUPPLIERS OF BALL MILL
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
