COPPER POWDER (ATOMIZED)

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Copper powder is finely granulated copper that has many metallurgic functions. The powder is cheaper than regular cast copper, so engineers can save money on supplies, and it often helps conserve materials because less copper will be needed. Copper powder also can be made to have different densities if handled by a powder metallurgist, meaning the copper can be porous and impregnated with oils or other metals, or it can be non-porous like cast copper. Powdered copper is used as an alloy, in metal-plastic combinations, and in structural applications. Generally, the powder obtained has fine particle sizes with relatively low apparent densities and high green strength. Application Copper powder often is used as an alloying powder and is somewhat easier to work with than cast copper. This is because, in its powdered form, copper is easier to heat up and mix with other metals. Copper is often alloyed with iron & tin and powdered copper can work the same as cast copper in this arena. As a powder, it also can be mixed with non-metals such as plastic to create new substances that are commonly used for decoration. Around 70 percent of powdered copper is used in making self lubricating bearings, which take advantage of powdered copper’s porous nature. The properties of the granular copper powders produced by the methods described are indicated in Table 1. As has been noted, the purity is influenced by the purity of the raw material and the method of preparation. Electrolytic powder is produced from high purity cathode copper and the powder is consistently more than 99% pure. Powder produced by the hydrometallurgical process, in which copper is dissolved preferentially from the raw material, also is a high purity product consistently greater than 99% copper. No refining occurs during atomization or solid state reduction and the purity of the powder depends on that of the raw material used as feed, which is selected to produce powder with 99% purity.

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Description

INTRODUCTION
PROPERTIES OF COPPER POWDER
TABLE 1.TYPICAL PROPERTIES OF COPPER POWDER PRODUCED
BY VARIOUS METHODS
AMONG ITS VALUABLE PROPERTIES MENTION MAY BE MADE OF THE FOLLOWING.
USES AND ITS APPLICATION
THE MAIN USES OF COPPER POWDER ARE FOUND IN:
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
(1) PROCUREMENT OF RAW MATERIAL
TYPES OF COPPER SCRAP
(2) PREPARATION AND TREATMENT OF COPPER SCRAP
(2) PRETREATMENT OF SCRAP
(A) STRIPPING
(B) BRIQUETTING
(C) SIZE REDUCTION
(D) CRUSHING
(E) RESIDUE CONCENTRATION
(F) RESIDUE PELLETIZING AND ROLL BRIQUETTING
(G) DRYING
(H) BURNING
(I) SWEATING
(3) MELTING PROCESS
(4) ATOMIZATION
THIS USES HIGH PRESSURE FLUID JETS TO BREAK UP A MOLTEN METAL
STREAM INTO VERY FINE DROPLETS, WHICH THEN SOLIDIFY INTO FINE
PARTICLES.
MECHANISM OF ATOMIZATION
TYPES OF ATOMIZATION
PARTS OF ATOMIZATION UNIT
(D) ATOMIZING NOZZLES
I) FREE FALLING, II) CONFINED DESIGN
(E) ATOMIZING MEDIUMS
(F) ATOMIZATION PROCESS PARAMETERS
(G) CLEANING OF POWDERS:
MARKET POSITION
IN INDIA MARKET, THE TOP PLAYERS INCLUDE
SPLIT BY PRODUCT TYPES/CATEGORY, COVERING
SPLIT BY APPLICATIONS/END USE INDUSTRIES, COVERS
GLOBAL ATOMIZING COPPER POWDER MARKET
DEMAND FORECAST OF COPPER ON CAGR & GDP
TABLE-6.3: INTERNAL APPARENT DEMAND FORECAST OF COPPER
2010-11 TO 2024-25
(BASE YEAR 2008-09 DEMAND OF 496 THOUSAND TONES)
DEMAND PROJECTION BASED ON SECTOR WISE GROWTH
GROWTH IN ELECTRICAL AND TELECOMMUNICATION INDUSTRY
TRANSPORT SECTOR
APPLIANCES AND CONSUMER DURABLES
GROWTH IN BUILDING AND CONSTRUCTION INDUSTRY
GENERAL ENGINEERING
OTHERS INDUSTRIES INCLUDING PROCESS INDUSTRIES
FUTURE SUPPLY SCENARIO
RESOURCES
PRODUCTION OF COPPER CATHODES
DEMAND SUPPLY ANALYSIS
EXPORT DATA OF COPPER POWDER
IMPORT DATA OF COPPER POWDER
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF COPPER POWDER
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF COPPER SCRAP
SUPPLIERS OF NITROGEN GAS
SUPPLIERS OF NITRIC ACID
HYDROCLORIC ACID
DEGREASING CHEMICAL
PICKLING CHEMICALS
SULFURIC ACID
(HCL) PICKLING ACIDS
SUPPLIERS OF COMPLETE ATOMIZATION
COPPER POWDER PLANT
SUPPLIERS OF INDUCTION FURNACE
EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

3 MT/Day
Land and Building

(2000 sq.mt)
Plant & Machinery

US$. 250000
Rate of Return

29%
Break Even Point

54%

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